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1、鋼筋調(diào)直機安全操作規(guī)程safe operation rules for steel straightening machine1、設備必須由專人負責,并持證上崗。a special person shall be assigned to be responsible for the machine and those who operate it shall have license.2、作業(yè)中操作者不準離開機械過遠,上盤、穿絲、引頭切斷時都必須停機進行。the operators shall keep themselves within the reach of the machine, a
2、nd the engine must be switched off when the activities, such as getting the steel bar in the tray, passing the steel wire ,cutting off the upper part of the steel , are performed.3、調(diào)直鋼筋過程中,當發(fā)生鋼筋跳出托盤導料槽,頂不到定長機構(gòu)以及亂絲或鋼筋脫架時,應及時按動限位開關(guān),停止切斷鋼筋,待調(diào)整好后方準使用。when the steel bar happens to bounce out of gathering
3、 sill of the tray and couldnt reach the designed part , or the steel wire is twisted inside,or the steel bar breaks away from the pedestal during the operation, the limits switch shall be pressed immediately to stop cutting the steel bar; it will not be put into use until it is fixed well. 4、每盤鋼筋調(diào)直到
4、末尾或調(diào)直短鋼筋時,應手持套管護送鋼筋到導向器和調(diào)直筒,以免當其自由甩動時發(fā)生傷人事故。when each tray of steel bar is straightened to the bottom or the short steel bar is straightened , the operators shall hand the drive-pipe to get the steel bar through the guiding device and straightening tube in case of the accident as the steel bar sways
5、.5、調(diào)直模未固定、防護罩未蓋好前,不準穿入鋼筋,以防止開動機器后,調(diào)直模飛出傷人。the steel bar shall not be allowed to go through the tube before the straightening mode is fixed or the protective cover is covered well to avoid accident after the machine is working.6、按所調(diào)直鋼筋直徑,選用適當調(diào)直塊、曳引輪槽及轉(zhuǎn)動速度。調(diào)直塊直徑應比鋼筋直徑大2.5毫米,曳引輪槽寬與所調(diào)直鋼筋直徑相同。the appropr
6、iate straightening mode,traction sheave sill and rotational velocity shall be selected according to the diameter of the steel bar. the diameter of straightening mode is 2.5mm larger than that of the steel bar.7、鋼筋穿入后,手與曳引輪應保持一定距離。the hands shall keep a distance with the traction sheave as the steel
7、bar goes through the tube.8、鋼筋在調(diào)直過程中,為防止由于氧化鐵皮飛揚,污染環(huán)境,應采取相應的防塵措施。necessary dust-proof measures shall be taken to reduce the damage of the environment due to the spreading of oxide scale.9、鋼筋調(diào)直機應安裝在平坦堅實的地面上。the steel straightening machine shall be erected on smooth and solid ground.鋼筋彎曲機安全操作規(guī)程safe op
8、eration rules for the steel bending machine1、工作臺和彎曲機臺面要保持水平,并準備好各種芯軸及工具。the stage shall keep a horizontal level to the bending machine,and various dabber and tools shall be prepared .2、按加工鋼筋的直徑和彎曲半徑的要求裝好芯軸、成型軸、擋鐵軸或可變擋架,芯軸直徑應為鋼筋直徑的2.5倍。the dabber ,shaft, shaft stop or changeable holder shall be fixed
9、 well in accordance with the diameter and the bend radius of the steel bar to be processed; besides the diameter of the dabber shall be 2.5 times of that of the steel bar. 3、檢查芯軸、擋塊、轉(zhuǎn)盤應無損壞及裂紋,防護罩緊固可靠,經(jīng)空運裝后確認正常方可作業(yè)。to check whether there is a flaw or damage to the dabber,holder or turntable and wheth
10、er the protective cover is tight or not; the machine can only be used by confirming they are in normal conditions after the flight.4、操作時將鋼筋需彎的一頭插在轉(zhuǎn)盤固定銷的間隙內(nèi),另一端緊靠機身固定銷,并用手壓緊,檢查機身銷子確實安在擋住鋼筋的一側(cè),方可開動。the steel bar which needs being buckled shall be inserted into the gap of the fixed pin of the turntable
11、, and the other part which shall be pressed by hand should stick to the fixed pin of machine; the purpose of these actions is to check that the machine pin is fixed on one side of the steel bar and the operation shall start.5、作業(yè)中,嚴禁更換新芯軸、銷子和變換角度以及調(diào)整等作業(yè),亦不得加油或清掃。it is prohibited to have the new dabbe
12、r and pin replaced , to switch the angle or to refuel or to do the cleaning work during the operation. 6、 彎曲鋼筋時,嚴禁超過本機對鋼筋直徑、根數(shù)及機械轉(zhuǎn)速的規(guī)定。 it is prohibited to exceed the set of the steel bar ,bar numbers and mechanical rotational velocity by the machine when twisting the steel bar. 7、 維修保養(yǎng)或轉(zhuǎn)盤換向時,必須在停穩(wěn)拉
13、閘斷電后進行。 the maintenance work or the reverence of the turntable can only processed after the machine is fully stopped and the electricity is switched off.鋼筋切斷機安全操作規(guī)程safety rules for the steel cutting machine1、 接送料工作臺面應和切刀下部保持水平,工作臺的長度可根據(jù)加工材料長度決定。the stage for the conveying the steel bar shall be para
14、llel to the lower part of the slicers. the length of the stage depend on that of the steel bar to be processed.2、 啟動前,必須檢查切刀應無裂紋,刀架螺栓緊固,防護罩牢靠,然后檢查齒輪合間隙,調(diào)整切刀間隙。before starting the machine ,the slicer must first be checked to see weather there is a flaw or not, and the bolt for tool post must be tight
15、, the protective cover must be secure ; then checking the gear and gap to adjust the the gap of slicer. 3、 啟動后先空運轉(zhuǎn),檢查各傳動部分及軸承運轉(zhuǎn)正常,方可操作。once the machine is activated ,let it run without adding the steel bar first to check that all conveying components and the bearings are in normal conditions; and th
16、e operation shall be started only after these examination.4、 機械未達到正常轉(zhuǎn)速時不得切料,切斷時必須使用切刀的中下部,握緊鋼筋對準刀口迅速送入。no cutting is allowed until the machine reach the normal rotational velocity;the middle and lower part of the slicer shall be used to cut off the steel bar which should be put in quickly.5、 不得剪切直徑及
17、強度超過機械銘牌規(guī)定的鋼筋和燒紅的鋼筋。一次切斷多根鋼筋時,總截面積應在規(guī)定范圍內(nèi)。it is prohibited to cut off the steel bar or burned steel bar which has exceeded the set of the mechanical regulation. when several steel bar are cut off, the overall cross- sectional area shall be kept within regulation limits. 6、 切斷短料時??拷镀氖趾偷镀g的距離應保持150
18、毫米以上,如手握端小于400毫米時,應用套管或夾具將鋼筋斷頭壓住或夾牢。the hand near to the blade shall keep at least 150mm away from the blade,when cutting the short steel bar; a drive-pipe or fixture shall be used to clinch the broken side of the steel bar when the part held by hand is less than 400mm.7、 運轉(zhuǎn)中嚴禁用手直接消除附件的斷頭和雜物,鋼筋擺動周圍和
19、刀口附件非操作人員不得停留。when the machine is working ,it is highly prohibited to remove the break-off part of steel bar and sundries by hand; only operators can stay within the range of the machine.8、 發(fā)現(xiàn)故障或維修保養(yǎng)停機,切斷電源后方可進行。作業(yè)后用鋼筋清除切刀間的雜物,并拉閘鎖上電箱。if there is a breakdown or maintenance work, it is allowed to pro
20、cess the operation only after the power is switched off; remember to clean the sundries with steel bar , to switch off the power and lock the switch case.套絲機安全操作規(guī)程safe operation rules for diehead threading machine1、設備必須專人負責,操作工要持證上崗。 only should specially-assigned person take charge of the machine.
21、only operators with specialized licenses are allowed to work. 2、使用套絲機前,要檢查四片刀片是否按順序安裝,連接是否牢固,各運轉(zhuǎn)部位潤滑情況是否良好,有無漏電現(xiàn)象,空車試運轉(zhuǎn)確認無誤后,方準進入正常作業(yè)。before starting the diehead threading machine, operators should make sure the four blades were installed in order, and also check the consistency of all compartments
22、and the lubrication between revolving parts. then check whether there is a leakage of electricity. after a driving test and nothing goes wrong, the operators are allowed to work. 3、加工鋼筋時,必須使用無齒鋸切斷的鋼筋,嚴禁使用切斷機切斷的鋼筋,以防套絲不合格和損壞刀片。 when processing steel, operators must use those which have being cut by t
23、oothless saw. in case of producing defective mantle fiber and causing damage to the blades, the steel which have being cut by cut-off machine are prohibited to use.4、套絲時必須確保鋼筋夾持牢固。make sure that steel are holden tight when diehead threading machine is working. 5、套絲時必須保證冷卻液的流量,并及時更換冷卻液,冬季套絲時,需注意保溫及夜間
24、放水工作,以防止水泵電機損壞。when diehead threading machine is working,.it is guaranteed that there is enough cooling liquid flow. and operators need to change cooling liquid in time. in winter, operators need to pay attention to warm the machine and to drain water at night in case of damaging the dynamo of the w
25、ater pump. 6、機械在運轉(zhuǎn)過程中,嚴禁清掃刀片上面的積屑雜污,發(fā)現(xiàn)工況不良反應立即停機檢查、修理。 while the machine is running , operators are highly prohibited to clean the crumps and dust. stop the machine immediately when the machine meets abnormal responses, and it should be well checked and fixed.7、嚴禁超過設備性能規(guī)定的操作,以防發(fā)生事故。 no operations wh
26、ich are beyond the machines limitation. 8、嚴格執(zhí)行“十字作業(yè)法方針”,確保機械處于良好工況。strictly follow the rule of :cross working method to ensure the machine perform well.9、嚴禁在機械運轉(zhuǎn)過程中進行不停機的設備維修保養(yǎng)作業(yè)。no equipment maintenance while the machine is working.10、工作完畢,要斷電并鎖好閘箱。power off when the work is done and lock the switc
27、h case.電工安全操作規(guī)程safe operation rules for electricians1、 電氣操作人員嚴格執(zhí)行電工安全操作規(guī)程,對電氣設備工具要進行定期檢查和實驗,凡不合格的電氣設備、工具要停止使用。the electric operators shall obey the safe operation rules for electricians and keep the habit of checking electric equipment routinely; should unqualified electric equipment and tools be fo
28、und ,they shall be stopped to use any more. 2、 電工人員嚴禁帶電操作,線路上禁止帶負荷接線,正確使用電工器具。under no circumstance should the electricians operate the machine with the electricity still on; it is prohibited to overload the wire . those who operate the machine shall learn how to use the electric tools correctly. 3、
29、 電氣設備的金屬外電必須做接地或接零保護。在總箱、開關(guān)箱內(nèi)必須安置漏電保護器,實行兩極漏電保護。the external power source of the electric device shall have earthing connection and neutral connection prevention. a leakage protector shall be set up in the main electric box and switch box to protect two levels of leakage from happening.4、 電氣設備所用保險絲禁
30、止用其它鐵絲代替,并需與設備容量相匹配。it is prohibited to replace the fuse with other iron wire;besides the fuse shall keep the same volume to that of the device.5、 施工現(xiàn)場內(nèi)嚴禁使用塑料線。所用絕緣導線型號及截面必須符合用電設計。it is highly prohibited to use plastic wire in the working site; the type of the insulated wire and its cross-section sh
31、all comply with electricity use.6、 電工必須持證上崗,操作時必須穿戴好各種絕緣防護用品,不得違規(guī)操作。the electrician who operate shall have license and wear various insulation clothes when operating; no violation operation is allowed.7、 當發(fā)生電氣火災時應立即切斷電源,用干砂滅火或用干粉滅火器滅火,嚴禁使用導電滅火器滅火。the power shall be switched off if there is a electri
32、c fire;the dry sand or dry powder extinguisher can be used for putting out a fire, and no conductor fire extinguisher is allowed. 8、 凡移動式照明,必須采用安全電壓。safe voltage shall be used for mobile lightening.9、 施工現(xiàn)場臨時用電施工,必須執(zhí)行施工組織設計和安全用電規(guī)定。when the temporary power is used in the construction site, it must be
33、guaranteed that the construction organization design and the regulation for safe power consumption are obeyed. 電焊機安全操作規(guī)程safe operation rules for welding machine1、操作人員經(jīng)考試合格取得操作證,方準進行操作,操作者應熟悉本機的性能、結(jié)構(gòu)等,并要遵守安全和交接班制度。the operators are allowed to operate welding machine only after having passed test and
34、acquiring the operation certificate; those who operate the machine shall be familiar with the function and structure of it and obey security rules and shift relief system.2、工作前檢查施焊現(xiàn)場10米內(nèi)不得有易燃、易爆物品。電焊機應放置在清潔、干燥、通風處所。it must be checked before that there should be no inflammable and explosive dangerous
35、 goods within ten meters of the welding scene; and the welding machine shall eb kept in clean, dry and ventilated place. 3、電焊用皮線必須絕緣良好,從電焊機到電焊鉗之間的導線不應超過30米,最長也不超過50米。電焊鉗必須絕緣良好,地線要專用并接好。the leather thread of welding machine must be well insulated 4、焊接中應經(jīng)常檢查其溫度,如超過60度應停機降溫。the temperature shall be exa
36、mined regularly when welding; and the machine must be switched off to cool if the temperature exceeds more than 60 degree. 5、調(diào)節(jié)電流必須用手柄;移動電焊機不得用電焊皮線拖拉,接線時,要注意初、次級線不要接錯;輸入電壓應符合電焊機名牌規(guī)定;嚴禁接觸初級線路的帶電部分,次級接線板的接線銅片必須旋緊。hand shank shall be used to adjust the electric current; leather wire should not be appli
37、ed to drag the mobile welding machine;remember not to distinguish the primary and second wire when connecting the wire; the input voltage shall comply with the requirements of welding machine brand; it is prohibited to contact the live part and the connecting of the second wiring board must be screw
38、ed tightly. 6、工作后,必須檢查、清掃設備,做好日常保養(yǎng)工作,斷開電源開關(guān),并將地線與手把線分開盤好,達到整齊、清潔、安全。the operators shall check , clean the equipment and do the maintenance work after operation, then switch off the power and separate the earth wire and hand-held wire, rolling it well for the purpose of tidiness, cleanness and safety
39、. 切割機安全操作規(guī)程safe operation rules for cutting machine1、切割物件前,先戴好(手套、口罩、眼鏡),避免飛濺物傷人。wear gloves, mask and glasses before cutting the objects in case of splashes hurting yourself.2、切割機在使用前必須檢查能否正常使用(如電源線有無破損,切割片是否緊固,有無破損等)。check whether the machine runs properly or not before you use it. (for example, w
40、hether the wire is well and cutting blade was held tightly or not.)3、更換切割片時,先關(guān)掉電源,掛警示牌。切割片必須同心、緊固,以免脫落傷人。while changing the cutting blade, you should make sure the power is switched off and wear a warning sign. the cutting blade should be held tightly in case of accident.4、更換砂輪切割片后要試運行是否有明顯的震動,確認運轉(zhuǎn)正
41、常后方能使用。after change the abrasive cutting blade,you shall check whether there is an obvious vibrating in a test run. only when you confirm that the machine runs properly can you use it.5、切割機在切割物件時,物件必須夾緊。the object should be holden tight when the machine is cutting it.6、移動式切割機底座上四個支撐輪應齊全完好,安裝牢固,轉(zhuǎn)動靈活。
42、安置時應平衡可靠,工作時不得有明顯的震動。 the four holding wheels on the bottom case of the mobile cutting machine should be complete and well-conditioned, tightly installed and rolling easily. put the machine in a place where it can be well balanced and stand still and where the machine would not vibrate while its wor
43、king.7、使用砂輪切割機應使砂輪旋轉(zhuǎn)方向盡量避開四周的工作人員,被切割的料不得伸入人行道。切割機必須在車間指定的房間使用,且不能正對易燃物和人切割。while you using the abrasive cutting machine, do not let the direction which the abrasive cutting blades spin pointing pointing workers around you. the material being cut should not stretching to the sidewalk. the cutting ma
44、chine must be used in a specified room in the workshop, and you can not let it face inflammable and people.8、啟動時,檢查切割機運轉(zhuǎn)方向是否正確。when starting the cutting machine, check whether its running in the right direction or not.9、割物件時用力要平穩(wěn),操作人員操作手柄作切割運動時,用力應均勻,平穩(wěn),切勿用力過猛,以免過載使砂輪切割片崩裂,運行時,如切割片損壞,須立即停止使用,更換完好的切割
45、片再運行。using certain and stable strength while cutting the objects. the operators should take a balanced and stable grip when cutting the objects by using the operating handle. do not push too hard in case of cracking the abrasive cutting blades. while the machine is working, stop the machine when the
46、 cutting blades break. and start the machine again after the new blades are installed. 10、切割完畢后,先關(guān)掉電源,待砂輪片停止轉(zhuǎn)動時,再取物件,以免飛轉(zhuǎn)的切割片傷人。嚴禁在切割片上砂磨物件。after finished the cutting work, power off first. take out the objects when the abrasive cutting blades stop running, otherwise the running cutting blades would
47、 hurt people. do not polish objects on the cutting blades.11、切割機不應在有爆炸性粉塵的場所使用。do not use the cutting machine at a place full of explosive dust.12、切割完畢后,必須把切割機整理好,切斷電源,并整理好現(xiàn)場清潔。after finished the cutting work, you must clear up the machine as well as the site and power it off. 電焊工安全操作規(guī)程safe operatio
48、n rules for electric welder1、 焊接場地必要時配備消防器材,保證足夠的照明和良好的通風。fire -fighting equipment shall be provided on the welding site when necessary; enough lightening and good ventilation is needed.2、 在操作場地10米內(nèi),不應儲存油類或其他易燃易爆物品(包括有易燃易爆氣體產(chǎn)生的器皿、管線)。臨時工地若有此類物品,而又必須在此操作時,應通知消防部門和安全技術(shù)部門到現(xiàn)場檢查,采取臨時性安全措施后方可進行操作。no oil i
49、tems or inflammable and explosive dangerous goods shall be stored within ten meters of the operating site. if temporary workers have things like this and they need operate on the operating site, the fire department and security and technology department shall be noticed on the spot; and the operatio
50、n shall begin only after temporary measures having been taken. 3、 工作前必須穿戴好防護用品。操作時(包括打渣)所有工作人員必須佩戴好防護眼鏡或面罩。迎面焊接應扣緊衣領(lǐng),扎緊袖口,戴好防火帽。you shall wear protective clothes before operating; all working staff shall wear protective glasses or mask when operating; please tighten your collar when welding in front
51、 of the items.4、 在缺氧危險作業(yè)場所及有易燃易爆物品及其揮發(fā)性氣體的環(huán)境、設備、容器應經(jīng)事先置換、通風,并經(jīng)檢測合格。the equipment, container shall be replaced first , kept in ventilated place and be detected qualified when in the circumstance of oxygen-starved, inflammable and explosive dangerous goods and volatile gases. 5、 對壓力容器、密封容器、燃料容器、管道的焊接,
52、必須事先泄壓、敞開,置換清除掉有毒物質(zhì)后再施焊。潮濕環(huán)境,容器內(nèi)作業(yè)還應采取相應電氣隔離或絕緣等措施,并設人監(jiān)護。when welding the pressure container, sealed container, fuel container and pipe, the pressure must be removed off , the sealed must be opened up and the toxic material shall be gotten rid of , then the welding can be done. in moist environment,
53、 necessary insulation measures shall be taken and special-assigned people shall supervise the operation. 6、 在焊接、切割密閉空心工件時,必須留有出氣孔。在容器內(nèi)焊接,外面必須設人監(jiān)護,并有良好通風措施,照明電壓應采取12伏。禁止在已做油漆或噴涂過塑料的容器內(nèi)焊接。there shall be a pore when welding and cutting the sealed hollow units. when welding inside the container, there s
54、hould someone supervising outside and well ventilated system. 12 voltage shall be adopted for the lightening pressure. it is prohibited to do welding work inside the painted container or plastic one . 7、 電焊機接零(地)及電焊工作回線都不準搭在易燃易爆的物品上,也不準接在管道和機床設備上,工作回路線應絕緣良好,機殼接地必須符合安全規(guī)定,回路應獨立或隔離。the earthing and zer
55、oing protection as well as the wire of welding machine is forbidden to be connected with inflammable and explosive items, nor shall they be linked to the pipeline and machine tool equipment; besides return conductor shall be well insulated , rack earth must corrrsonde to safe rules and the return li
56、ne shall interdependent or separated. 8、電焊機的屏護裝置必須完善(包括一次側(cè)、二次側(cè)接線),電焊鉗把與導線連接處不得裸露,二次線接頭應牢固,2米及其以上的高處作業(yè),應遵守高處作業(yè)的安全規(guī)程,作業(yè)時不準將工作回路纏在身上,高處作業(yè)應設人監(jiān)護。the protective cover of the welding machine shall be perfect. the connection between the hand of the welding machine and wire shall be not exposed and . you sha
57、ll comply with safe rules of high-place operation when working at 2m or higher place; besides it is forbidden to twist the rope around the body as operating and special-assigned people shall supervise the safety. 9、遵守氣瓶安全監(jiān)察規(guī)程有關(guān)規(guī)定,如不得擅自更改氣瓶的鋼印和顏色標記,嚴禁用溫度超過40的熱源對氣瓶加熱,永久氣體氣瓶剩余壓力應小于0.05兆帕,液化氣體瓶應留有0.5%-1
58、.0%規(guī)定沖裝量的剩余氣體,氣瓶立放時應采取防傾倒措施。you shall abide by the the gas cylinder safety supervision regulation; for example, do not change steel seal and the color randomly, do not heat the gas cylinder with the heat source more than 40. the permanent rest pressure of gas cylinder shall be less than 0.05 mpa; there shall be 0.5%-1.0% gas in the hydraulic gas bottle; the preventive measures shall be take
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