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1、工廠驗(yàn)收?qǐng)?bào)告Factory In specti on ReportWord資料HDPE硅芯管工廠驗(yàn)收?qǐng)?bào)告HDPE silicore duct Factory Inspection Report測(cè)試目的Test Purpose確保HDPE硅芯管出廠產(chǎn)品質(zhì)量指標(biāo)符合合同技術(shù)標(biāo)準(zhǔn)要求。測(cè)試依據(jù)Test Sta ndard合同約定技術(shù)要求。產(chǎn)品名稱(chēng)ProductNameHDPE 硅芯管 HDPE silicore duct規(guī)格型號(hào)ProductModel40/33mm買(mǎi)方Buyer賣(mài)方Seller測(cè)試人員Tester工廠驗(yàn)收結(jié)論Inspection Results該批HDPE硅芯管420000米經(jīng)現(xiàn)場(chǎng)

2、隨機(jī)抽樣檢測(cè), 各項(xiàng)技術(shù)指標(biāo)均符合合同約定技術(shù)要求,準(zhǔn)予出廠買(mǎi)方. *賣(mài)方: *代表簽字:代表簽字:日期:日期:驗(yàn)收人員名單Factory Tester List姓名Name單位Compa ny職務(wù)Positi on簽字Sig nature高級(jí)經(jīng)理SeniorMan ager副經(jīng)理DeputyMan ager經(jīng)理.頁(yè)腳40/33mm HDPE硅芯管一工廠測(cè)試記錄40/33mm HDPE silicore duct -Factory Inspection repor項(xiàng)目Items檢驗(yàn)標(biāo)準(zhǔn)及方法Test sta ndard andmethod要求Requireme nt實(shí)測(cè)值Test value說(shuō)

3、明Remark外觀Appearance在自然光線下目測(cè)。Checked by eyes un der n atural light顏色均勻一致、內(nèi)外 壁平整、光滑,無(wú)明 顯雜質(zhì)、氣泡,產(chǎn)品 上標(biāo)識(shí)完整、清晰。Uniform color,in side andoutside walls aresmooth, noimpurities,bubbles, productidentification iscomplete andclear.用分度值0.02mmn尺測(cè)平均外徑量。 400.3mmMeasured byn ruler withAverage ODdivisio n value 0.02mm

4、. 400.3mm用分度值0.02mm卡尺測(cè)壁厚 3.6 ± 0.2mm尺寸量。Wall thick nessDime nsiMeasured by caliper with3.6 ± 0.2mmondivisio n value 0.02mm.用分度值1mm的卷尺測(cè)測(cè)量米標(biāo)長(zhǎng)量。長(zhǎng)度 1500+o.3%-°m度,用讀數(shù)Measured by tapeLen gth值乘記碼數(shù)measure with divisio n1500+0.3%-0mMeasuri ngvalue 1mm.meterlen gth, readi ng records multiplyi n

5、g code No.包裝Package按用戶確認(rèn)的包裝要求檢驗(yàn)Check ing as per customerspackagerequireme nt標(biāo)記Marki ng1、目測(cè)標(biāo)記清晰度;Visualcheck ing marking defi niti on.2、米標(biāo)誤差土 0.5刑etermark tolera nee± 0.5%.按用戶確認(rèn) 的要求印字 內(nèi)容檢杳Check ing as per customers 'marki ng requirement幾何尺寸GeometrVerification of the ratio of thepipe diameter

6、 to wallthick ness (SDR)檢杳硅芯管直SDR11y徑和壁厚的比值環(huán)剛度按照 GB/T24456-2009 檢測(cè)。Ri ngTested accordi ng to三 50KN/m2stiff nessGB/T24456-2009.外壁硬度按照 GB/T24456-2009 檢測(cè)。Hardn essofTested accordi ng to三 59HDexter nal wallGB/T24456-2009.Air用不透氣的堵頭封閉硅芯管pressure2端,加壓至0.2 MPa,保持test此壓力24小時(shí),看壓力值(不(leaks)變)The whole cylinde

7、r of空氣壓力the duct is takenand測(cè)試sealed at both ends with不破不裂a(bǔ)ir-tight plugs and theNo crack.system is the n in flated upto a pressure of 0.2 MPa.After keepingit at suchpressure for 24 hours,read the pressure withoutproduci ng losses.用不透氣的堵頭封閉硅芯管兩端,加壓至1.27 MPa,保持1小時(shí)后泄壓,(做3個(gè)循環(huán)),看壓力值(不變)。短期壓力Blocked both

8、 ends of測(cè)試silic one duct with不破不裂Short-tergas-tight plug,No crack.m stresspressurized up to 1.27testsMPa for one hour (3cycles), the n check thepressure value.(withoutloss)硅芯管服務(wù)壽命用加速老化測(cè)試證實(shí),80。持續(xù)165小時(shí)后測(cè)試性能,至少達(dá)到加速老化未試驗(yàn)前60%性能。經(jīng)老化后,各項(xiàng)性能測(cè)試Accelerated aging test三60%設(shè)計(jì)值A(chǔ)ccelerto prove the service life ofAf

9、ter aging, allatedsilic on duct. The duct atperforma neeag ing80 ° C for 165 hours, then=60% designtesttest the performa nee, atvalue.least with 60%performa nee beforetest ing.扁平試驗(yàn)Flatti ngtest兩端各200mm的樣品置于 平板的上下端之間,加壓速 率為10 mm/min ,垂直加壓 至外徑變形量為原來(lái)的50% 時(shí),持續(xù)30分鐘后測(cè)量偏向 指標(biāo)。Two samples with 200mm in

10、dividually placed betwee n the top and bottom of the plate, pressurized vertically un til the outer diameter deformed of origi nal 50%, and last ing for 30 minutes, then test deflect ion in dex.試驗(yàn)后能夠在10分 鐘內(nèi)回復(fù)到原外徑 的 70%。Within 10 minu tes after testi ng, it can revert to 70% origi nal OD.拉伸屈服強(qiáng)度Ten si

11、le stre ngth按 GB/T8804.2-1988 規(guī) 疋的方法,取五個(gè)沖裁試樣, 分別夾持在試驗(yàn)機(jī)上,拉伸速 度為100mm/mi n,直至將試 樣拉斷,記下拉伸過(guò)程中的最 大拉伸值為試驗(yàn)結(jié)果,取五次三 20MPa有效試驗(yàn)的算術(shù)平均值為測(cè) 試結(jié)果。According to the methodprescribedinGB/T8804.2-1988,putt ing5 samples to nip in the testequipme ntin dividually,withtheten sile speed 100mm/min un til the sample break ing,

12、 note the Max.ten silevalueduri ngten sileprocess,andkeeprecord of averagevalueof five times.斷裂伸長(zhǎng)率Elon gatio n at break根據(jù) GB/T 8804.2-1988 取 5 個(gè)樣品,以100 mm/min 速率拉伸直至樣品斷裂,看斷裂時(shí)的延伸指標(biāo),取5個(gè)樣 品結(jié)果的平均值。Taking 5 samples accordi ngtoGB/T 8804.2-1988, with theten silespeed100mm/mi nun til the三 350%sample break

13、ing,checktheelon gati onvaluewhe n it breaks, and keep record of average value of five samples.斷裂張力Breaki n gtension取二段長(zhǎng)度為200mm的元 整硅芯管試樣,試樣兩端應(yīng)垂 直切平。用專(zhuān)用夾具將試樣 夾持在試驗(yàn)機(jī)上,拉伸速度 為450mm/min ,直至試樣 屈服時(shí),讀取試驗(yàn)的屈服負(fù) 荷為試驗(yàn)結(jié)果。若試樣在夾 具邊緣斷裂,則試驗(yàn)無(wú)效, 應(yīng)重新更換試樣。取三個(gè)有 效試驗(yàn)的算術(shù)平均值為測(cè)試 結(jié)果。Taking three 200mm silic one duct samples, bo

14、th ends shall be cut flat vertically.The samplefixedinthetestequipme ntwith specialclamping, with the tensile speed 450mm/minun til三 8000N低溫沖擊測(cè)試Lowtemperatureimpacttestthe sample yield, readi ngthe testing yield load as the result. If the samples breaks on the edge of the clamp, the test is failure,

15、 shall replace the samples. Taking average value of three times valid value as the result.按GB/T24456-2009 規(guī)定的方 法,取10段長(zhǎng)度為150mm的完 整硅芯管試樣,試樣兩端應(yīng)垂直切平、無(wú)破裂、無(wú)裂縫等缺陷,將試樣放在溫度-20 C的試驗(yàn)箱 中恒溫保持2h ,每次取出一個(gè)試 樣,落錘高度為 2m,錘頭直徑 50mm、質(zhì)量15.3kg的條件下進(jìn) 行沖擊,每個(gè)試樣沖擊一次,試樣 不破裂或裂紋寬度不大于 0.8mm為合格,10個(gè)試樣9個(gè) 以上合格為落錘沖擊試驗(yàn)合格。按照 GB/T24456-200

16、9 檢測(cè)。Take 10 full length of150mm silicon core duct as sample, the ends of samples should be cut vertically and flat without any rupture, cracks and other defects. Put one sample on the platform of test machine for each impact test. The shape and size of the hammer head as follows:Put samples into th

17、e test ingcaseandmai ntai nthecon sta nttemperature of -20°C for 2hours. Taking one sample each time and impacti ng onceun derthecon diti ons of the drop hammer height of 2m, hammerdiameterof50mm and weight of15.3kg. The sample isqualified whe n there is nobreak and crack or thecrack is not gre

18、ater than0.8mm. In accorda neewithGB/T24456-2009,moretha n9 of 10samples passed the testare qualified for the drophammer impact testi ng.根據(jù) GB/T 6671 -2001 測(cè)試,烤爐的溫度達(dá)到110 oC ±2熱收縮率oC。Heat ingTested as per GB/T 6671三3%Shri nk-2001,theoventemperature up to 110 oC± 2 oC.內(nèi)摩擦系根據(jù)JT/T 496-2004方法測(cè)動(dòng)態(tài)三0.15 (圓鼓數(shù)試。法)In ternal frictio nTestedas perJT/TDynam ic = 0.15coeffici ent496-2004.(drum method )管材管件取兩段長(zhǎng)度為200mm的元三 5000N的連接力The connec ting stre ngth of fitt in gs整硅芯管,用硅芯管專(zhuān)用連 接頭按生產(chǎn)企業(yè)提供的工具 和方法連接好組成試樣,用 專(zhuān)用卡具將該試樣夾持到

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