南京福特包裝說明

1、姓名姓名: 吳想?yún)窍隢ame : Shean Wu職務(wù)職務(wù): 物流專員物流專員Title: Logistics Specialist發(fā)言主題發(fā)言主題: 包裝要求包裝要求Topic: Packaging Requirement長安福特汽車有限公司南京公司物流部長安福特汽車有限公司南京公司物流部Changan Ford NJ Automobile Co., Ltd.MP&L Department長安福特南京公司長安福特南京公司2006年供應(yīng)商培訓(xùn)大會年供應(yīng)商培訓(xùn)大會2006 CAF-NJ Supplier Training Meeting 部門職責(zé)部門職責(zé)Function of secti

2、on物流部物流部MP&L生產(chǎn)計劃生產(chǎn)計劃Production Scheduling物料需求計劃物料需求計劃Procurement Planning 國內(nèi)國際物流國內(nèi)國際物流Domestics / Import Logistics生產(chǎn)前計劃生產(chǎn)前計劃Pre-production Planning國內(nèi)物流與包裝Domestic Logistics & Packaging包裝Inbound Packaging 國內(nèi)運(yùn)輸Domestic Traffic進(jìn)口運(yùn)輸Import Traffic 進(jìn)口報關(guān)Import Customs Content1.包裝概念包裝概念Packaging Con

3、cept2.質(zhì)量責(zé)任質(zhì)量責(zé)任Quality Responsibility3.基本要求基本要求Basic Requirement4.容器標(biāo)準(zhǔn)容器標(biāo)準(zhǔn)Container Standard5.內(nèi)部包裝要求內(nèi)部包裝要求Inner packaging requirement6.外部標(biāo)識外部標(biāo)識Outer sign7.包裝標(biāo)簽包裝標(biāo)簽Packaging label8.包裝申請包裝申請Packaging Proposal9.測試要求測試要求Test requirement10.質(zhì)量要求質(zhì)量要求Quality Requirement日系包裝標(biāo)準(zhǔn)Packaging standard of Japanesel綜合

4、考慮長安福特南京公司的供應(yīng)商有福特體系的、也有日本體系，因此我們的標(biāo)準(zhǔn)將盡量兼容兩個體系的標(biāo)準(zhǔn)。 Considering CAF-NJs suppliers which also provide the parts for Ford system and Japanese system, the standard will contain the two kinds of standard. FordVehicle plant福特整車廠福特整車廠長安福特南京包裝標(biāo)準(zhǔn)Packaging standard of CAF NJCAF-NJ長安福特南京長安福特南京福特包裝標(biāo)準(zhǔn)Packaging sta

5、ndard of FordJapanese Vehicle plant日系整車廠日系整車廠福特供應(yīng)商/supplier for Ford日系供應(yīng)商/supplier for Japanese 其他供應(yīng)商/other supplier1. Packaging Concept1. Packaging Conceptl本包裝標(biāo)準(zhǔn)是與包裝細(xì)節(jié)相互一致的工程標(biāo)準(zhǔn)和程序，涉及如下零件庫中的零件：大規(guī)模生產(chǎn)零件（包括準(zhǔn)備從供應(yīng)商運(yùn)到長安福特南京公司的零件）（發(fā)動機(jī)除外）。 This packaging guideline that shows engineering standard and the pro

6、cedure to agree the packaging spec each other, is referred to the parts to the following part warehouses. The warehouse for mass production parts including the parts that wait to deliver from supplier to CAF-NJ, except engine.l選定3-4家包裝供應(yīng)商，負(fù)責(zé)長安福特南京公司所有國產(chǎn)零件（發(fā)動機(jī)除外）的包裝的設(shè)計和生產(chǎn)。 Selecting 3-4 packaging sup

7、pliers, who will provide packaging design and manufacture of all the local parts (except engine) for CAF-NJ.l零件供應(yīng)商的包裝材料必須從已選定的包裝供應(yīng)商購買。 All the local suppliers must buy packaging from selected packaging suppliers.l包裝費(fèi)用由零件供應(yīng)商承擔(dān)，并按包裝使用年限分?jǐn)傇诿總€零件上。 The parts suppliers have the responsibility of packaging

8、 cost, and add the packaging cost up to each part.l零件供應(yīng)商負(fù)責(zé)包裝的設(shè)計與開發(fā)，包裝供應(yīng)商有義務(wù)支持零件供應(yīng)商的工作。 The suppliers lead packaging design and development and the packaging suppliers have responsibility to support the parts suppliers work. 1. Packaging Concept包裝供應(yīng)商選擇表格包裝供應(yīng)商選擇表格種類codeoutsideinside重量Packaging supplie

9、r備注LWHLWHABCD塑料箱*400300148*400300280*600400148*600400280*800600280倉儲籠*鐵質(zhì)料箱*托盤*12001000140叉車口高85mm1. Packaging Concept2.Quality Responsibilityl在正常運(yùn)輸條件下，因包裝設(shè)計等造成零件質(zhì)量問題而導(dǎo)致長安福特?fù)p失的全部費(fèi)用和開支應(yīng)由零件供應(yīng)商承擔(dān)； Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused

10、by packaging develop etc. have to be born by part supplier;l在正常運(yùn)輸條件下，因包裝制造造成零件質(zhì)量問題而導(dǎo)致長安福特?fù)p失的全部費(fèi)用和開支應(yīng)由包裝供應(yīng)商承擔(dān)。 Under the normal conditions of transportation, any loss or expenditure generated due to part defect caused by packaging manufacture etc. have to be born by packaging supplier. 3.Basic Requir

11、ementl生產(chǎn)效率的追求。 Pursue of Efficiency for Production and Logistics 原則上，SNP是1/2/4/5/10/20的倍數(shù)，并且與長安福特南京公司兩小時的用量接近。（對于小的零件，采用外部尺寸為400*300*148的可重復(fù)使用標(biāo)準(zhǔn)周轉(zhuǎn)箱包裝，并且包裝重量小于15千克） In principle, SNP is in multiples of 1, 2, 4, 5, 10 or 20, and some parts must be close to the quantity used in 2 hours in CAF. However,

12、 SNP for small parts, for example a screw, can be decided based on gross weight of the packaging, which is less than 15kg in the standard container. 3.Basic Requirementl環(huán)境方針/Measure to Environment 長安福特在整個物流過程中，致力于保護(hù)生態(tài)平衡，其環(huán)境方針如下： CAF endeavors to conserve ecology in the all process of logistics. The

13、measures of environment for the packaging are followings. 每個包裝必須包含最小量的內(nèi)部材料內(nèi)部材料必須盡量簡單并且可以回收使用。 Each packaging must have the minimum amount of interior material to ensure the parts quality. When interior material are required, those must be durable. 為了保障零件品質(zhì)必須采用輔助材料的時候，應(yīng)最小限度采用的輔助材料，同時必須考慮環(huán)境保護(hù)情況。 When

14、the assistant material is necessary for the parts quality, the assistant material must be minimum and the environment must be considered.3.Basic Requirementl自動化要求/Factory Automation 標(biāo)簽：包裝標(biāo)簽必須包含條形碼標(biāo)志以支持工廠的自動化。 Label: The packaging label must contain the bar code symbol to support factory automation.

15、托盤：托盤必須采用四個方向都可以用叉車裝卸的。托盤必須采用雙面托盤。 Pallet: The pallet must be four way for the fork to loading and unloading. The pallet must be two face pallet.4.Container Standard依據(jù)以上基本要求，容器選擇原則如下：Basing on the above basic requirement, the packaging container selection principle is as follows:l 首先應(yīng)盡量選擇塑料容器作為零件的外包

16、裝，鐵質(zhì)外包裝原則上要求可以折疊（8個順序件可以特殊考慮）。 At first, the plastic container should be chosen prior, and basically, the metal container should be folded (except the container of the 8 frequency parts).4.Container Standardl 其次根據(jù)供應(yīng)商的距離選擇包裝容器，南京及附近的供應(yīng)商優(yōu)先選擇不可折疊塑料箱，如上圖所示；距離較遠(yuǎn)(例如天津)供應(yīng)商優(yōu)先選擇可折疊容器，如下圖所示： Then, the distanc

17、e should be considered, the suppliers in Nanjing or near to Nanjing, unfolding plastic containers should be chosen, as the above chart; the distance is farther from Nanjing, for example Tianjin, the suppliers should consider the folding containers at first, as the below chart.4.Container Standardl重量

18、限制/Standard of the Packaging gross weight (the gross weight including container, attachment and packed part in container) 人工搬運(yùn)的包裝重量必須低于15千克。 The weight of packaging carried by hand must be less than 15kg. 小型機(jī)械設(shè)備搬運(yùn)的包裝重量，必須小于300千克，并且移動包裝的初始拉力必須小于25千克。 The weight of packaging handled by a small MH equi

19、pment such as dolly, must be less than 300kg, and also the initial pull force to move packaging must be less than 25kg. 重型機(jī)械設(shè)備（例如叉車）搬運(yùn)的包裝重量，必須小于500千克。 The weight of packaging handled by a heavy MH equipment such as fork truck, must be less than 500kg, 原材料的包裝重量必須小于1500千克。 The weight of packaging of r

20、aw material, must be less than 1500kg.4.Container Standardl托盤尺寸規(guī)格：The pallet size: 根據(jù)1200*1000的尺寸鏈要求，長安福特南京公司采用1200*1000*H的標(biāo)準(zhǔn)托盤，規(guī)格如下： Based on the size chain requirement of 1200*1000, CAF-NJ choose the standard pallet which size is 1200*1000*H, the size is as follow: 托盤動態(tài)最大允許重量設(shè)定為1000。 The max dynam

21、ic load of the pallet 1000kg 托盤靜態(tài)最大允許重量設(shè)定為 4000。 The max static load of the pallet 4000kg 托盤尺寸精度為（-5mm，0） The precision of the pallet is （-5mm，0）l通用可折疊塑料箱規(guī)格1（外部尺寸）： The size of the common folding plastic box1 (the outside size):TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH30020

22、01482711361303002004040030014833424711040030040400300280334247236400300606004001485323461046004004060040028053234623160040060800600280734532231800600604.Container Standardl通用可折疊塑料容器規(guī)格2（外部尺寸）： The size of the common folding plastic box1 (the outside size):TypeSize of outsideSize of InsideSize after F

23、oldingremarksLWHLWHLWH12001000975111591575712001000410120010005951115915382120010004104.Container Standard4.Container Standardl通用可折疊倉儲籠/貨架尺寸規(guī)格（外部尺寸）： The size of the common folding storage cage/steel container (the outside size):TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH2200

24、12001010206511307052200120030012001000101011308357051200100030012001000750113093055612001000300120010001000113093080612001000400l通用可折疊貨架尺寸規(guī)格（單位：毫米） Size of common folding steel container（unit: mm）：TypeSize of outsideSize of InsideSize after FoldingremarksLWHLWHLWH120010007501130930556120010003001200

25、100010001130930806120010004004.Container StandardTypeSize of outsideSize of InsideremarksLWHLWH300200148271136130400300148334247110400300280334247236600400148532346104600400280532346236800600280734532236120050028011304322361000400280930334236l通用塑料箱規(guī)格（單位：毫米） Size of common plastic container（unit: mm）

26、：4.Container Standardl專用容器尺寸規(guī)格： The size of the unique packaging: 專用容器尺寸規(guī)格要符合1200*1000的尺寸鏈要求，并且符合運(yùn)輸車輛內(nèi)部尺寸：2.3m* 2.3 m The unique packaging size must accord with the size chain of 1200*1000, and must accord with the truck size: 2.3m* 2.3 m 直接上線零件包裝要求安裝腳輪（具體零件列表制造部提供）。 The packaging for the line side

27、parts must have the truckle (MFG will support the detail parts number later) 8個直送件包裝尺寸： The packaging size for 8 sequence delivery parts: 4.Container Standardl其他包裝：/Other packaging 零件供應(yīng)商和包裝公司可以根據(jù)實(shí)際情況提出采用特殊尺寸、特殊材料包裝，但這要得到CAF-NJ的特殊批準(zhǔn)后才能進(jìn)行包裝申請。 The part suppliers and the packaging suppliers can propose

28、 some other size and other material packaging based on the fact. But it need get the special agree from CAF-NJ and then they can carry on the packaging proposal.4.Container Standard5.Inner packaging requirementl請優(yōu)先選擇下列材料作為內(nèi)部包裝：PVC、EVA、EPP、EPE、EPS、HDPE、塑料、可重復(fù)使用的泡沫 Please choose the following material

29、 as the inner packaging first: PVC, EVA, EPP, EPE, EPS, HDPE, plastic, returnable foaml請盡量不要選擇下列材料作為內(nèi)部包裝：紙制品、塑料袋、不可重復(fù)使用的中空板 The following material for inner packaging is not available without special approval of CAF NJ: paper, plastic bag, some other expendable material6.Outer signl 為了有效的管理包裝容器，減少包裝

30、容器的遺失，提高供應(yīng)鏈效率，長安福特南京南京公司要求每個包裝容器必須有標(biāo)識，以實(shí)現(xiàn)對包裝容器進(jìn)行跟蹤管理。 In order to effectively manage the containers, reduce the containers lost, advance efficiency of supply chain, CAF NJ claim there must be mark to manage the containers trace.7.Packaging labell標(biāo)簽制作尺寸采用昨天所講規(guī)。 The dimension of the label is said yest

31、erday供應(yīng)商名稱： 供應(yīng)商代碼：前儀表臺板BP7F-18-58ZAkgjghjkjkjhjhjkjkjkhgdas 月 日 班 時 分1000CADA裝箱數(shù)包裝代碼100TYLocation8100收貨日期供給先10000Series2-6現(xiàn)物卡8.Packaging Proposall包裝申請方式：/ Packaging proposal: 對于設(shè)計好的包裝，供應(yīng)商制作“C”表并把它傳給長安福特物流部，在開始供應(yīng)貨物的三個月之前得到長安福特的同意。考慮物流效率，生態(tài)標(biāo)準(zhǔn)和長安福特包裝標(biāo)準(zhǔn)，當(dāng)長安福特同意供應(yīng)商的包裝設(shè)計，我們會打印并發(fā)送同意確認(rèn)書。如果長安福特不同意，長安福特退回“C”表

32、并附帶說明。供應(yīng)商必須立即重新向長安福特傳送“C”表。原則上，供應(yīng)商把包裝申請和“C”表一同傳送，但是，如果長安福特向供應(yīng)商提供包裝細(xì)節(jié)，本著與生產(chǎn)設(shè)備相匹配的觀點(diǎn)，要求工廠提供設(shè)計圖紙，長安福特發(fā)布類似“C”表的“E”表。 For designed packaging, supplier make up “C” sheet and submit this sheet to CAF MP&L Dept, and get the CAFs agreement before 3 months from the start of the supply. When CAF agree with the designed packaging by supplier from the efficiency of Logistics, the measure of ecology and CAF standard, we print and send the confirmation list of agreement. When CAF dose not agree, CAF return