CCS焊接工藝認可表格

1、FORM : pWPS-1/3焊接工藝方案書(pWPS)Preliminary Welding Procedure Specification根本參數(shù)工作限制號：Essential parametersNo.焊接工藝名稱及編號Name and serial number制造廠名稱及地址Manufacture's Name and address焊接方法：Welding process單道焊口Single pass多道焊匚|Multi pass組合焊匚|Multi process單面焊One side雙面焊匚|Double side反面清根Back gouging接頭型式：Joint t

2、ype焊接位置：Welding position母材級別/交貨狀態(tài)：Parent metal grade /delivery condition焊接設備的型號：Welding equipment母材厚度Thickness車間底漆：Shop primer管子外徑尺寸：Pipe outside Dia.保護氣體(種類/純度)：Shielding gas(type/purity)坡口設計(草圖)Test joint details (sketch with dimensions)焊道布置和焊接順序(草圖)Bead sequence details(sketch)焊接參數(shù)Welding paramet

3、ers焊道Run焊接方 法 Process焊材直 徑Size of filler material( mm)電流種類 和極性 Typeofcurrent/Polarity焊接電 流 Current(A)電弧電 壓Voltage (V)焊接速度*Travel speed* (cm/min)熱輸入*Heat input* kJ/cm氣體流量Gasflow rate(1 / min)*如有必要時*If required焊接工藝方案書(pWPS)(續(xù))FORM : pWPS-2/3焊接材料(型號/規(guī)格/等級)：Filler material (type /size / grade)襯墊材料廠家及型號：

4、Backing manufacture and type:施焊環(huán)境：Welding site conditions焊前預熱溫度 Preheat temperature道間溫度Inter-pass temperature焊后熱處理：Post-weld heat treatment最低值Min.C最低值Min.C最高值Max.C預熱方法：Preheat method其它有關特殊要求*：Other information*如焊條/焊絲最大擺動寬度、焊道清潔方式、脈沖電流特性等*e.g. Weavingmax. Width of run, Method of inter-pass cleaning,

5、characteristic of pulse current etc.試驗工程Test items1、非破壞性檢查Non-destructive examination目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2、破壞性試驗Destructive examination1拉伸試驗Tensile tests橫向拉伸Transverse縱向拉伸Longitudinal2彎曲試驗Bend tests正彎Face反彎Root側(cè)彎Side3沖擊試驗Impact tests試驗溫度：Tes

6、t temperature C焊縫根部？Root of weld焊縫中央center of weld熔合線fusion line距熔合線2mm2mm from FL焊縫外表？Face of weld焊縫中央center of weld熔合線fusion line距熔合線2mm2mm from FL距熔合線5mm5mm from FL距熔合xx mmxx mm from FL4宏觀檢查Macro examination5硬度試驗Hardness test6角接焊破斷試驗Fillet weld fracture其他檢查和試驗Additional tests焊縫金屬的化學成分Chemical ana

7、lysis of weld試件母材的化學成分Chemical analysis of parent plate接頭金相照片x倍metallographic of the joint x 點蝕試驗Pitting test晶間腐蝕試驗Intercrystalline corrosion test簽名：Signature制造廠代表日期Manufacturer Date FORM pWPS-3/3焊接工藝方案書pWPS續(xù)Preliminary Welding Procedure Specification (continued)以下由驗船師填寫:The following is to be fille

8、d in by the Surveyor:上述焊接工藝方案書經(jīng)審核,同意按本焊接工藝方案書進行焊接工藝試驗The above-mentioned pWPS has been reviewed approved.上述焊接工藝方案書經(jīng)審核,審核意見如下：簽名：SignatureCCS驗船師CCS Surveyor填寫說明：Remarks :x適用 Applicable以下縮寫可用于表格填寫：and implementation of WPT in accordance with this pWPS is(請及時回復并與擔當驗船師聯(lián)系)日期Date 不適用 InapplicableThe follo

9、wing abbreviation may be used in this form.焊接方法：Welding process:金屬極氣體彳護焊：GMAW ,FCAW ,氣電立焊：EGW手工電弧焊：SMAW ,埋弧焊：SAW,鴇極氣體保護焊：GTAW ,藥芯焊絲氣體保護焊: 焊接位置：Welding position平焊：F；立焊上行Vup;立焊下行Vdown； 橫焊 H； 仰焊 O船形角焊： FF ; 平角焊：FH;立向上角焊：FVu; 立向下角焊：FVd;仰角焊FO;電流種類和極性： Type of current & Polarity :交流 AC;直流正接 DCSP; 直流反接

10、 DCRP；脈沖電流 Pulsed焊接工藝認可試驗報告WPQR FORM:WPQR-1/4Welding Procedure Qualification Record工作限制號：No.:制造廠焊接工藝編號Manufacture's welding procedure No.制造廠名稱及地址Manufacture's name and address材料及焊接工藝Material and Welding process焊接工藝試驗日期：Date of welding procedure test:焊接方法：SAWWelding process單道焊單面焊Single passOn

11、e side多道焊雙面焊Multi passBoth side組合焊反面清根Multi processBack gouging坡口設計(草圖)Test joint details(sketch with dimensions) 焊道布置和焊接順序(草圖)Bead sequence details(sketch)接頭形式：Joint type焊接位置：平焊FWelding position母材(等級/厚度戊貨?犬態(tài)):Parent metal(grade/thickness/delivery condition)焊接材料型號/規(guī)格/等級：Filler materialtype/size/grad

12、e襯墊材料廠家及型號：Backingmanufacture and type:保護氣體種類/純度：Shielding gastype/purity管子外徑尺寸：Outside diameter of pipe焊劑J:Flux:預熱及熱處理：Preheat and post-weld heat treatment焊前預熱溫度Preheat temperature道間溫度Interpass temperature最低值MinC最 低 值MinC最高值Maxc焊后熱處理：Post-weld hear treatment其他說明：Other information焊接細節(jié)Welding details

13、焊道Run焊接方法Process焊材直徑Size of filler material (mm)電流種類和極性Type of current /polarity焊接電流Current A電弧電壓Voltage V焊接速度2T1/Travel speedcm/min熱輸入22Heat input kJ/cm氣體流量Gas flow rate (l/min)焊工姓名Welder's name環(huán)境溫度：C相對濕度：Ambient TemperatureRelative Humidity焊接工藝認可試驗報告(續(xù))FORM:WPQR-2/4Welding Procedure Qualificat

14、ion Record (continued)試驗工程及結果Test items and results1.非破壞性試驗 Non-destructive testing目檢Visual射線探傷Radiography超聲波探傷Ultrasonic磁粉探傷Magnetic particle滲透探傷Liquid penetrate2.破壞性試驗 Destructive testing拉伸試驗Tensile tests試樣Test assembly抗拉強度Tensile strength (N/mm2)屈服強度Yield strength (N/mm)伸長率Elongation %斷面收縮率Reduct

15、ion of area %斷裂位置 Location of rupture試驗溫度Test temperature橫向拉伸1Transverse 1橫向拉伸2Transverse 2縱向拉伸Longitudinal/彎曲試驗Bend tests角接焊破斷試驗 Fillet weld fracture試樣Test assembly壓頭直徑/彎曲角度Former/angle結果Result1.正彎Face bend2.正彎Face bend3.反彎Root bend焊縫斷面宏觀檢驗照片和結果反彎Root bend縱向彎曲Longitudinal沖擊試驗 Impact tests試驗溫度Temp.要

16、求：Require ment 尺寸：Size 類型：Type缺口位置Notch location試驗值Values(J)1 2 3平均值Average(J)備注Remarks缺口位置Notch location試驗值Values(J)1 2 3平均值Average(J)備注Remarks復試Retest硬度測試Hardness test測試形式和載荷：Type and load測試位置小示意圖Location of hardness measurements(sketch)區(qū)域AreaHardness range 硬度范圍母材Parent material熱影響區(qū)H.A.Z焊縫Weld焊接工藝

17、認可試驗報告(續(xù))FORM:WPQR-3/4Welding Procedure Qualification Record (continued)附加試驗(標準3.2.4.3款要求)：Additional test(s) and result(s) (According to 3.2.4.3 of Rules for Material and Welding)注：Notes:1、如焊條/焊絲最大擺動寬度、焊道清潔方式、脈沖電流特性等 e.g. weaving(max、width of run), method of interpass cleaning, characteristic of pu

18、lse current 2、如有必要時If required適用 Applicable1不適用Inapplicable以下縮寫可用于表格填寫：The following abbreviation may be used in this form焊接方法：Welding process手工電弧焊 SMAW ; 埋弧焊 SAW ;金屬極氣體保護焊GMAW ;鴇極氣體保護焊GTAW ;藥芯焊絲氣體保護焊FCAW ; 氣電立焊 EGW焊接位置：Welding position:平焊F；立焊(上行)V(up); 立焊(下行)V(down)；橫焊H； 仰焊O電流種類和極性：Type and polarit

19、y of current :交流 AC；直流正接 DCSP； 直流反接 DCRP； 脈沖電流 Pulsed船形角焊：FF ; 平角焊：FH; 立向上角焊：FVu; 立向下角焊：FVd;仰角焊FO;茲證實本焊接工藝認可過程和試驗結果,符合中國船級社?材料與焊接標準?.THIS is to certify that the test process and results were found to be in compliance with the relevant requirements of CCS rules for materials and welding.簽名：Signature制

20、造廠代表日期Manufacturer Date CCS驗船師日期CCS Surveyor Date 附件FORM:WPQR-4/4Appendix為了保證焊接工藝認可試驗的質(zhì)量,并使其具有可追溯性,應提交以下文件的復印件(必要時也可進行增減).In order to insure the quality of welding procedure test and make it traceable, copies of the documents listed below are to be submitted .(Items in the list may be added or delet

21、ed as necessary).文件清單List of Documents序號No.文件名稱Document name備注 Remarks1母材質(zhì)量證實書Certification of base material2焊接材料質(zhì)量證實書Certification of filler material3無損檢測報告NDT reports4試驗報告(包括拉伸、彎曲、沖擊、硬度等 )Test reports (Tensile tests, Bend tests, impact tests, Hardness test, etc.)5焊縫斷面宏觀檢驗報告(照片和結果)Macro examination

22、 reports (Photo and result)6外觀檢查照片Photos of weld surface7力學性能試樣照片Photos of test pieces8施焊焊工CCS資格證書(如有時)Welder' Certificate issued by CCS( if any)9焊接參數(shù)記錄Record of the welding parameters.10FORM : WPS-1/2焊接工藝規(guī)程(WPS)Welding Procedure Specification工作限制號：No.焊接工藝名稱及編號Name and serial number制造廠名稱及地址Manuf

23、acture's Name and address適用板材鋼管規(guī)格/材質(zhì):Base material range焊接方法：Welding process單道焊Single pass 多道焊Multi pass 組合焊Multi process單面焊One side 雙面焊Double side 反面清根Back gouging接頭型式：Joint type焊接位置：Welding position母材級別/交貨狀態(tài)：Parent metal grade /delivery condition)焊接設備的型號和主要性能參數(shù)：Welding equipment母材板厚：Thickness車

24、間底漆：Shop primer管子外徑尺寸：Pipe outside Dia.氣體種類：Gas type坡口設計(草圖)Test joint details (sketch with dimensions)焊道布置和焊接順序草圖Bead sequence detailssketch焊接參數(shù)Welding parameters焊道焊接方焊材直徑電流種類焊接電電弧電焊接速度熱輸入*氣體流Run法Size of和極性流壓*TravelHeat量 GasProcessfillerTypeofCurrentVoltagespeed*input*flowmaterial(current/(A)(V)(cm/min)kJ/cmrate(1 /mm)Polaritymin)*如有必要時*If required焊接工藝規(guī)程(WPS)(續(xù))FORM : WPS-2/2Welding Procedure Specification (continued)焊接材料(型號/規(guī)格/等級)：Filler m