汽車零部件開發(fā)APQP項目管理計劃表項目計劃總表

1、項目計劃總表Project Timing Planning項目基本信息 Project Information客戶時間節(jié)點Customer milestone客戶名稱CustomerFOT項目代號Project CodeOTS零件編號Part NumberPPAP零件描述 Part descriptionSOP項目負責(zé)人PM更新日期Update” 關(guān)鍵里程碑 Key milestoneS/N序號Issue工作事項Output輸岀Own負責(zé)From開始To到Status狀態(tài)1策劃和項目確定階段Planning and Confirming1報價階段RFQ1客戶報價需求 RFQ requireme

2、ntsSaleP15/11/1515/12/15closeA15/11/1516/1/252制造可行性分析 Manufacturing Feasibility制造可行性分析報告 Manufacturing Feasibility ReportTEAMP15/11/1015/12/10closeA15/11/1016/1/253產(chǎn)能可行性分析Capacity Planning & Commitment產(chǎn)能分析報告Capacity Planning & Commitment ReportTEAMP15/11/1015/12/20closeA15/11/1016/1/204價格可行性分析Price

3、Feasibility報價單，投資回報率Quotation sheetSaleP15/11/1515/12/15closeA15/11/1516/1/202立項階段Launching1商務(wù)發(fā)布立項通知 Project setting NoticeSaleP15/12/1816/1/15closeA15/12/1816/2/152內(nèi)部設(shè)計與工藝評審Design and layout review in ZB內(nèi)部設(shè)計與工藝評審表（見備注）Design and layout review formTEAMP15/12/1816/2/20closeA16/2/1616/2/153夕卜部設(shè)計與工藝評審D

4、esign and layout review in Customer設(shè)計與工藝評審結(jié)果確認 Design and layout review confirmationTEAMP15/12/1816/2/20closeA15/12/3016/2/15（客戶端啟動會議）Customer Kick off材料替代申請簽批MPCRProjectPN/AN/AAN/AN/A試驗大綱審批Testing scheduleQualityP16/2/1616/5/20closeA16/2/1616/5/7關(guān)鍵特性清單確認KPCProjectP16/1/1616/2/25closeA16/1/1616/2/25

5、客戶時間節(jié)點確認 Customer milestone confirmedProjectP15/12/1716/1/15closeA16/2/1516/2/154商務(wù)發(fā)布項目承接單Project launched Notice released項目承接單簽字反饋Project launched Notice signedSale ProjectP15/12/1816/1/15closeA16/2/1516/2/155項目啟動會召開Kick off meeting會議紀要 Meeting minutesProjectP16/1/1516/1/16closeA16/2/1516/2/15項目小組成

6、立 Project team forming項目小組成員清單 Project team member listProjectP15/12/1715/12/19closeA15/12/1815/12/19項目開發(fā)計戈U總表 Project timing planningProjectP15/12/1815/12/20closeA15/12/1916/1/73階段評審Review階段評審記錄表Review recordProjectP15/12/2016/1/20closeA15/12/2016/2/202過程設(shè)計與開發(fā)階段Designing and Developing1新產(chǎn)品指引建立 New

7、production introduction setting1初始BO建立In itial BOM新產(chǎn)品指弓丨 New production introductionProjectP16/1/1516/4/15closeA16/3/1516/4/72圖紙與標準受控發(fā)放Drawing and standard releasedDocume nt con trolP16/1/1516/2/25closeA16/2/1516/2/152初始過程設(shè)計與評估1初始過程流程評估 Initial Process Flow Diagram evaluationInitialProcess Flow Diag

8、ramProjectP16/1/1516/5/20closeA16/1/1516/4/10項目基本信息 Project Information客戶時間節(jié)點Customer milestone客戶名稱CustomerFOT項目代號Project CodeOTS零件編號Part NumberPPAP零件描述 Part descriptionSOP項目負責(zé)人PM更新日期Update” 關(guān)鍵里程碑 Key milestoneS/N序號Issue工作事項Output輸岀Own負責(zé)From開始To到Status狀態(tài)2初始潛在失效模式分析Initial P/FMEAInitialP/FMEAProject

9、TEAMP16/1/2116/5/25closeA16/1/1516/4/103初始過程控制評估Initial evaluation of Control PlanInitialControl PlanQuality TEAMP16/1/2616/5/28closeA16/1/2616/5/74初始設(shè)備，工裝，檢具評估 Initial evaluation of equipment, tooling初始設(shè)備，工裝，檢具清單 Initial list of equipment, tooling and gaugeP16/1/1516/5/20closeTEAMA16/1/1516/4/285生產(chǎn)

10、線規(guī)戈U Production line planning初始場地平面布置圖Initial site layoutStampi ngP16/1/1516/5/25closeA16/1/1516/4/126初始包裝設(shè)計Initial Packaging design初始包裝設(shè)計式樣書 Initial packaging designLogisticP16/1/1516/7/20closeA16/1/1516/7/267人員培訓(xùn) Training人員培訓(xùn)計戈卩 training planningTEAMP16/1/1516/6/29closeA16/1/1516/6/203原材料，配件采購與委夕卜

11、計劃 Planning of raw material, standard part purchasing and outsourcing1設(shè)計提供開料尺寸 Blanking dimension產(chǎn)品開料尺寸表 List of blanking dimensionDesig nP16/1/1516/3/22closeA16/1/1516/3/202材料（/配件）購買申請material Purchase requisition材料配件購買申請表application of material and standard purchasingProjectP16/4/116/3/22closeA16/

12、4/116/3/20材料采購購買計劃表Planning andPurchaseP16/4/316/4/5closeA16/4/316/4/54設(shè)備采購與工裝制作計劃 Planning of Equipment purchasing and Gauge making1模具制作計劃 Tooling making planning模具設(shè)計計戈U表 Tooling designing planning formDesig nP15/12/1516/2/15closeA15/12/1916/1/30模具制作計戈U表 Tooling making planning formToolP15/12/1516/

13、2/15closeA15/12/1916/1/302檢具制作計戈 UGauge making planning檢具設(shè)計加工計劃表Gauge designing and making planning formProject TEAMP16/1/1516/2/20closeA16/1/1516/2/185階段評審Review階段評審記錄表Review recordProjectP16/1/1516/3/29closeA16/1/1516/4/283產(chǎn)品與過程確認階段Product and Process Confirming1F0試做（半工裝試做）FOT1試模材料準備（原材料，配件等）prepa

14、ration of material for tryout胚料出圖Die projectDesig nP16/4/616/4/30closeA16/3/1516/4/152模具工裝驗證 （試模等）Tooling and gauge validating模具工裝問題點記錄表Tooling open issueToolP16/5/2116/5/31closeA16/5/1016/5/173樣件驗證 Sample Validating尺寸報告，性能測試報告Dime ntional reportQuality TEAMP16/6/116/7/10closeA16/6/116/6/104模具工裝及樣件檢

15、討與改進計戈UTooling and sample improvement plan試模改進計劃表 Improvement planningTEAMP16/6/2116/7/10closeA16/6/516/6/102OT樣件制作（全工裝制作）1原材料，配件準備preparation of materialProjectP16/5/616/5/25closeA16/5/616/5/15項目基本信息 Project Information客戶時間節(jié)點Customer milestone客戶名稱CustomerFOT項目代號Project CodeOTS零件編號Part NumberPPAP零件描

16、述 Part descriptionSOP項目負責(zé)人PM更新日期Update” 關(guān)鍵里程碑 Key milestoneS/N序號Issue工作事項Output輸岀Own負責(zé)From開始To到Status狀態(tài)2樣件制作 Sample produced首件檢驗記錄表 Inspecting record sheet of first sample模具工裝問題點記錄表Tooli ngP16/7/516/7/15closeA16/6/2516/7/313委外加工 Outside processing供應(yīng)商檢驗報告Inspection reportQuality TEAMPN7AN7AAN/AN/A4樣件

17、驗證（按照試驗大綱執(zhí)行）Sample Validating尺寸報告 （偏差申請，if reqJDimension reportQuality TEAMP16/6/116/7/15closeA16/6/116/7/31性能測試報告（內(nèi)部實驗室）Performance testing reportQuality TEAMP16/6/116/7/15closeA16/6/116/6/25（原材料性能測試）Material test材料測試報告（第三方實驗室） Material test reportQuality TEAMP16/6/116/7/15closeA16/6/116/6/25（表面處理，

18、熱處理等）Fi nish and HT性能測試報告（第三方實驗室）Performance testing reportQuality TEAMPNANAANANAIMDS輸入和確認 IMDS input and confirmationIMDS?批輸出表 IMDS output formQuality TEAMP16/8/1516/9/15closeA16/6/116/9/255OT樣件遞交 OTS deliveryOT文件包 OTS documentProjectTEAMP16/6/116/7/15closeA16/6/116/7/316模具工裝及樣件檢討與改進計劃Reviewing and

19、 improving of tooling and sample試模改進計戈U表 tryout improvement planningTEAMP16/7/2116/7/23closeA16/7/2116/8/67OTS客戶認可 OTS approvedOTS客戶批準報告 OTS approved reportProjectP16/7/2316/7/30closeA16/7/2316/8/53PPA試生產(chǎn)準備 PPAP Preparation1BOM!新 BOM updatingBOMProjectP16/8/717/2/25openA2過程流程圖更新Flow chart updating過程

20、流程圖Flow chartProjectTEAMP16/8/717/2/25closeA16/11/2016/11/253PFME更新 PFMEA updat ingPFMEAProjectTEAMP16/8/717/2/25closeA16/11/2016/11/254控制計劃更新Control planning updatingCPQuality TEAMP16/8/717/2/25closeA16/11/3016/12/35生產(chǎn)作業(yè)指導(dǎo)書制作Production introduction makingSOPPEP16/8/717/2/25openA6檢驗指導(dǎo)書制作Inspect intr

21、oduction makingSIPQualityP16/8/717/2/25closeA16/7/517/2/207包裝規(guī)范制定 Packaging specification making包裝規(guī)范仕樣書Packaging specificationLogisticP16/8/717/2/25openA8機械手調(diào)試 robot adjustingTEAMP16/10/717/1/25openA9設(shè)備驗收 Equipment acceptance設(shè)備驗收合格證明Equipment acceptance certificateEquipme ntP16/10/717/2/25openA10模具預(yù)

22、驗收 Tooling pre-acceptance動靜態(tài)驗收表，研配合格率，模具硬度，工序樣件等Dynamic and staticacceptance form ，so onTooli ngP16/11/2117/2/25openA11檢具預(yù)驗收 Gauge pre-acceptance檢具驗收報告 Gauge acceptance reportQuality GaugeP16/9/2116/12/21openA12人員培訓(xùn) training人員培訓(xùn)記錄 training recordTEAMP17/3/517/2/25openA項目基本信息 Project Information客戶時間節(jié)

23、點Customer milestone客戶名稱CustomerFOT項目代號Project CodeOTS零件編號Part NumberPPAP零件描述 Part descriptionSOP項目負責(zé)人PM更新日期Update” 關(guān)鍵里程碑 Key milestoneS/N序號Issue工作事項Output輸岀Own負責(zé)From開始To到Status狀態(tài)4PPA 試生產(chǎn) PPAP Pre-production1PPAF試生產(chǎn)準備會議PPAP Pre-production Preparation meeting會議紀要，MSA/Ppk計戈J Meeting miniutes, MSA/Ppk P

24、lanningTEAMP17/2/2517/3/15openA2PPAF試生產(chǎn) PPAP Pre-production試生產(chǎn)鑒定報告Pre-production inspection reportTEAMP17/2/2517/3/15openA初始過程能力研究報告（SPC SPCQualityP17/2/2517/3/15openA測量系統(tǒng)分析報告（MSA MSAQualityP17/2/2517/3/15openA3PPA樣品和文件遞交 PPAP sample and document deliveryPPA 文件包 PPAP documentsProjectP17/2/2517/3/15o

25、penA4PPA客 戶認可 PPAP approvedPSV客戶簽署PSW signedProjectP17/2/2517/3/15openA4反饋，評定與糾正措施Feedback、Judgement and Corrective measure1模具，夾具，檢具移交 Tooling Gauge transferring1模具移交 Tooling transferring工裝設(shè)備驗收報告Tooling acceptance reportTooli ng stampi ngP17/5/117/9/30openA2檢具移交 Gauge transferring檢具驗收報告 Gauge acceptance reportstampi ngP17/5/117/9/30openA2文件受控 Documentation Control1新產(chǎn)品指引，BO受控New production intruction, BOM controlled新產(chǎn)品指引，BOMNew production intruction, BOMProjectP17/10/817/10/15openA2PS履控 PSW con trolledPSW受控發(fā)放 PSW