標準產(chǎn)能和標準人力配置表與工時測量

1、xxxxxx生生產(chǎn)產(chǎn)部部標標準準產(chǎn)產(chǎn)能能和和標標準準人人力力配配置置表表每日出貨量（Y)346000廠區(qū)工序序號工工站站簡簡單單描描述述類型(人/機)車間設(shè)備品牌和型號周期件數(shù)(件/夾)周期人數(shù)正常時間(秒)寬放率標準工時（CT)（秒/Pcs)標準產(chǎn)能(UPH)Pcs/H人機配置(機/人)結(jié)合實際人機配置（機/人）可用工時（設(shè)備/人（小時/天)理論需求機臺數(shù)機臺數(shù)量（實際）理論需求人數(shù)結(jié)合實際需求人數(shù)現(xiàn)場實際人數(shù)備注裝夾擺盤(秒）停機時間（秒） 移動時間（秒）機器加工（秒）周期時間（秒）abc0c1c2c3c=c1+c3dt=c*（1+d）/ae=3600/tf0=(c3+c1)/(c0+c2

2、)fgh=y/e/gI0j1=y/e/g*2考慮小數(shù)和白夜班及線體exxxxCNCCNC1 1CNCCNC OP1OP1人/機B1法蘭克 A32119.31.2245.0264.30.0%8.26435.87220.33.02039.712026.530662 2CNCCNC OP2OP2人/機3210.01.21364.51364.50.0%42.6484.421137.114.020204.956029.332693 3CNCCNC OP3OP3人/機810.01.2133.5133.50.0%16.69215.73111.33.02080.212053.564664 4CNCCNC OP

3、4OP4人/機81245.01.2133.1378.10.0%47.2776.16315.13.020227.1120151.464665 5CNCCNC OP5OP5人/機32119.11.284.3103.40.0%3.231113.8086.21.02015.54031.132406 6清清洗洗模模組組蓋蓋板板人32175.20.00.075.20.0%2.351531.29#DIV/0!1.02011.3022.688IPQCIPQC抽抽檢檢7 7IPQCIPQC抽抽檢檢人1610.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.020#DIV/0!0#DIV/0

4、!44清清洗洗8 8機機器器清清洗洗人/機395211364.50.0180.01544.57.0%0.428608.69#DIV/0!1.00202.014.022溜溜批批鋒鋒9 9機機器器溜溜光光人/機1920113.12.41380.01393.17.0%0.784637.03580.51.00203.707.51010隧隧道道爐爐1010烘烘烤烤人/機494236.20.07.844.07.0%0.1037796.70#DIV/0!1.00200.510.90.20.2FQCFQC1111來來料料擺擺盤盤(494(494轉(zhuǎn)轉(zhuǎn)80)80)人1010.00.00.00.010.0%0.00

5、#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!10101212檢檢測測尺尺寸寸2.792.79人81133.10.00.0133.110.0%18.31196.64#DIV/0!1.0010176.00351.942421313檢檢測測尺尺寸寸0.770.77人12113.00.00.013.010.0%1.193025.97#DIV/0!1.001011.4022.946461414檢檢測測尺尺寸寸2.222.22人1010.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!28251515檢檢測測尺尺寸寸15

6、.5915.59人1010.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.0010#DIV/0!0#DIV/0!28311616檢檢測測尺尺寸寸1.361.36人121133.10.00.0133.110.0%12.20294.97#DIV/0!1.0010117.30234.626261717檢檢測測尺尺寸寸17.9417.94人8114.70.00.014.710.0%2.021779.21#DIV/0!1.001019.4038.928221818檢檢測測尺尺寸寸0.230.23人810.00.00.00.010.0%0.00#DIV/0!#DIV/0!1.001

7、0#DIV/0!0#DIV/0!42391919轉(zhuǎn)轉(zhuǎn)工工序序擺擺盤盤(80(80轉(zhuǎn)轉(zhuǎn)494)494)人24156.80.00.056.810.0%2.601382.15#DIV/0!1.001025.0050.11010全全噴噴砂砂2020一一次次裝裝夾夾人91182.10.00.082.110.0%0.993625.61#DIV/0!1.00109.5019.124362121二二次次拆拆裝裝夾夾人91120.80.00.020.810.0%0.2514318.18#DIV/0!1.00102.404.812312222三三次次拆拆裝裝夾夾人9115.40.00.05.410.0%0.075

8、4710.07#DIV/0!1.00100.601.316312323噴噴砂砂后后擺擺盤盤人801180.00.00.0180.010.0%2.481454.55#DIV/0!1.001023.8047.610112424外外觀觀檢檢測測人1011380.00.00.01380.010.0%151.8023.72#DIV/0!1.00101459.002917.94871噴噴砂砂后后清清洗洗2525清清洗洗人/機395211099.50.0600.01699.510.0%0.477610.41#DIV/0!1.00104.509.1222626烘烘烤烤人/機49417.80.02.410.21

9、0.0%0.02158502.67#DIV/0!1.00100.200.40.30.3IQCIQC檢檢測測2727陽陽極極IQCIQC檢檢測測人800.0015.40.00.05.410.0%0.01484848.48#DIV/0!1.00100.100.10.30.3抽檢鐳鐳射射2828裝裝貨貨人1018.40.00.08.410.0%0.933875.02#DIV/0!1.00108.9017.914192929鐳鐳射射人/機10130.80.00.030.810.0%3.391062.11#DIV/0!1.001032.6065.26103030拆拆貨貨人10150.00.00.050.

10、010.0%5.50654.25#DIV/0!1.001052.90105.8893131 裝裝盤盤人10125.30.00.025.310.0%2.781292.80#DIV/0!1.001026.8053.512123232泡泡保保護護液液人/機988126.10.00.026.110.0%0.03124056.90#DIV/0!1.00100.300.622包包裝裝貼貼膜膜3333外外觀觀檢檢測測（人48128.50.00.028.510.0%0.655519.64#DIV/0!1.00106.3012.538523434分分檔檔位位( (含含返返檢檢) )人5119.70.00.019

11、.710.0%4.33830.85#DIV/0!1.001041.6083.366863535擺擺盤盤人10130.80.00.030.810.0%3.391062.11#DIV/0!1.001032.6065.210103636貼貼膜膜人80120.20.00.020.210.0%0.2812977.36#DIV/0!1.00102.705.3483737下下料料擺擺盤盤人481198.70.00.0198.710.0%4.55790.54#DIV/0!1.001043.8087.516193838檢檢外外觀觀人481100.00.00.0100.010.0%2.291570.91#DIV/

12、0!1.001022.0044.1443939包包裝裝人16801135.00.00.0135.010.0%0.0940727.27#DIV/0!1.00100.801.7334040合合計計962799996實際人數(shù)參照12/21人員編制表編制：工工時時測測量量記記錄錄表表產(chǎn)產(chǎn)品品名名稱稱：客客戶戶：序號工序名稱步驟治工具名稱工站人數(shù)（人）加工數(shù)量（PCS）實測時間(S)1231CNC OP1上下工裝手工13219.120.119.82上料手工1320003下料手工1320004機器運行CNC1322482452455CNC OP2上下工裝手工13220.817.619.46上料手工1645

13、274807下料手工1320008機器運行CNC1321324138113649CNC OP3上下工裝手工1811.713.516.310上料手工13239.9737.9735.4311下料手工1800012機器運行CNC1813113613113CNC OP4上下工裝手工1811.713.516.314上料手工1800015下料手工1800016機器運行CNC1813113613117CNC OP5上下工裝手工13214.915.119.218上料手工13200019下料手工13264.448.956.720機器運行CN洗模組蓋板清洗模組蓋板手工13220.920.

14、719.822IPQC抽檢（CNC）IPQC抽檢（CNC）高度表115.694.365.7823清洗機器清洗 單缸清洗機1395218024溜批鋒機器溜光溜光機11920138025上卸料人工119201108.461152.471072.4326隧道爐烘烤隧道爐14947.827上下料手工4945.428FQC來料擺盤手工1107.728.949.1329檢測尺寸2.79高度表1832.1931.0932.3230檢測尺寸0.77高度表11246.1743.6649.2531檢測尺寸2.22高度表11028.4122.3924.1832檢測尺寸15.59高度表11028.8622.2223.

15、0733檢測尺寸1.36卡尺11229.3127.4630.4734檢測尺寸17.94卡尺1817.3717.5318.4335檢測尺寸0.23高度表1832.1931.0932.3236轉(zhuǎn)工序擺盤手工12423.7517.1221.8137全噴砂一次裝夾手工191199.00201.00187.0038二次拆裝夾手工191107.0093.00101.0039三次拆裝夾手工191145.00109.00130.0040噴砂后擺盤手工18051.0055.0057.0041外觀檢測目視11043.0048.0040.0042清洗自動清洗機1395260043人工1395243烘烤隧道爐1494

16、7.844人工149444IQC檢測陽極IQC檢測目測18017.7215.6315.7345鐳射裝貨鐳射工裝11012.2512.4111.6346鐳射鐳射機1105.886.915.1347拆貨鐳射工裝1105.755.847.2848 裝盤手工109.729.6211.0949泡保護液清洗缸198818050包裝貼膜外觀檢測目測148143.81149.31172.7551分檔位高度表1528.0931.6631.4152擺盤夾具1109.288.947.9753貼膜目測18026.4729.5320.9754下料擺盤貼膜工裝14879.1668.7870.1655檢外觀目測14816.

17、8512.0612.7256包裝手工11680343.22372.67333.73FQC45678910111221.318.519.518.720.817.619.416.817.600000000000000000024524524524524524524524524516.817.619.720.218.719.120.119.821.372816971766974798100000000013671446136713671367136713671367136712.611.613.611.613.512.414.312.911.737.7236.8337.7232.6433.5937.

18、7136.4334.5237.8400000000013613113613113613113613113612.611.613.611.612.611.613.611.613.500000000000000000013613113613113613113613113613.615.613.514.513.715.214.615.413.700000000053.852.354.951.855.152.556.362.157.181818183858181818121.522.119.920.422.421.819.621.120.74.246.325.735.765.694.365.784.2

19、46.3211411077.161043.591101.32-10.418.288.698.69.098.9797.137.8131.2832.1329.8528.1230.8829.5332.4129.4030.1749.6248.4348.1050.9550.8752.5350.3653.3354.7121.8322.8930.0323.5226.6223.0724.5726.4327.7423.3126.0627.4529.824.627.5925.5526.9926.6745.3425.6928.5927.0029.7528.7226.3130.2427.42工工時時測測量量記記錄錄表

20、表實測時間(S)18013807.85.416.5017.9316.0017.6327.9318.1317.4219.5616.9731.2832.1329.8528.1230.8829.5332.4129.4030.1719.7218.0619.8718.5620.5021.0018.5621.1220.31203.00199.00197.00201.00207.00193.00192.00187.00217.00103.00104.0095.0097.00107.00104.0097.0098.0094.00110.00144.00150.00156.00130.00147.00136.0

21、0142.00128.0059.0070.0053.0062.0068.0058.0061.0072.0061.0052.0043.0043.0038.0045.0043.0048.0043.0044.0073.125.417.6921.0416.5916.7316.8217.6918.5219.3319.6210.9412.0312.5612.411.2811.7213.7211.2811.415.665.624.725.474.845.536.754.755.136.856.506.756.226.066.216.206.286.449.7310.4310.5711.199.7210.16

22、11.0310.819.77155.5131.63124.94192.86176.44168.66180.74163.63147.1428.1632.1627.2829.3828.9429.9032.2537.6929.228.818.7210.038.476.756.879.848.508.0022.9324.9531.4020.4423.4720.0325.0928.3822.0676.2273.6471.2866.7476.5673.6271.2675.4277.1324.1715.1916.3522.1517.6214.5216.7218.5915.43343.17313.69343.

23、22372.67333.73343.17313.69343.22372.676007.8180平均值x(s)標準偏差管制下限LCL管制上限UCL剔除異常值后均值x(s)評比系數(shù)（數(shù)值a）131415XX-3X+3X熟練a119.720.218.719.191.1915.6022.7719.3000000.000.000.000.000.0000000.000.000.000.000.000245245245245.200.75242.96247.44245.00018.520.418.719.251.2315.5522.9419.10076787974.077.0952.7895.3575.2

24、300000.000.000.000.000.0001367136713671370.1323.311300.211440.051364.54012.413.113.813.001.229.3416.6613.09033.6237.6234.6636.282.0230.2242.3536.1700000.000.000.000.000.000131136131133.332.49125.85140.82133.14012.414.314.713.011.349.0017.0312.9800000.000.000.000.000.0000000.000.000.000.000.000131136

25、131133.332.49125.85140.82133.14016.115.213.914.951.3810.8019.0914.7200000.000.000.000.000.00059.864.462.656.854.6842.8170.8856.83081818182.071.9176.3387.8182.14019.720.420.920.790.8418.2723.3220.8005.735.766.775.500.783.157.855.440180.000.00180.00180.00180.0001380.000.001380.001380.001380.0001099.49

26、35.80992.101206.881099.4907.807.805.405.407.197.197.98.400.895.7511.068.45029.7931.0931.3130.771.2227.1134.4330.81047.1957.0252.8450.343.3340.3460.3450.02030.3123.6326.5325.482.6617.4933.4625.32026.6326.4926.2826.102.0220.0332.1826.06028.5931.4326.4229.524.5315.9443.1028.460工工時時測測量量記記錄錄表表實測時間(S)1801

27、3807.85.432.3218.7920.1919.514.366.4232.6119.70029.7931.0931.3130.771.2227.1134.4330.81019.8122.8419.7320.181.7115.0525.3220.180207.00207.00202.00199.937.80176.53223.34198.71096.00101.0097.0099.604.4486.28112.92100.000127.00131.00133.00134.5312.9795.64173.43135.00078.0072.0074.0063.408.0639.2387.576

28、3.57046.0042.0044.0044.133.2834.2853.9844.140600.000.00600.00600.00600.00073.120.0073.1273.1273.1207.800.007.807.802.4002.400.002.402.402.40017.8718.2117.6417.791.4013.5821.9917.66012.512.0912.6212.060.6810.0114.1012.1006.255.475.325.560.643.647.485.5906.156.438.346.490.624.628.356.49010.3411.7210.6

29、310.440.638.5512.3210.480180.00180.00180.00180.00180.000174.23187.24167.04162.3919.21104.77220.02163.48031.7829.7533.4130.742.5423.1238.3630.8508.287.478.288.410.915.6911.148.44023.1721.4222.1624.163.3314.1934.1424.32072.4269.8270.0172.813.4162.5883.0572.51014.7616.8221.0317.003.247.2826.7117.110333.73343.17313.69341.3019.03284.20398.39339.0606007.8180正常時間寬放系數(shù)標準時間（單粒）工站工時 備注努力a2環(huán)境a3一致a4ac=x*(1+a）bT=X*(1+a)*(1+b)/nT/M000019.3010%0.660.6600000.0010%0.000.0000000.0010%0.000.000000245.000%7.667.66000019.1010%0.660.66000075.2310%1.291.2900000.0010%0.000.0000001364.540%42.6442.