連接器振動(dòng)等測(cè)試參數(shù)

1、AmphenolTERMINAL BLOCKS BJLReliability TestBJL端子排信賴(lài)性測(cè)試FOREWORDThis docume nt is the property of Amphe nol Ped Shen zhe n Co., Ltd. and cannot be used, reproduced, transmitted or disclosed without their prior authorization.A Revisi onIssued發(fā)布Date/日期01/06/2007Name/姓名Thomas Hua ngSig nature/ 簽名Checked檢

2、查Date/日期Name/姓名Sig nature/ 簽名Approved批準(zhǔn)Date/日期Name/姓名Sig nature/ 簽名Note: Fun dame ntal modificati ons, compared with the previous editi on, are in dicated by a vertical li ne in the right marg in.Document type:Test PlanDocument stateTitle, DescriptionAmphe nol PCDReliability TestTS-0002Termi nal Blo

3、cks BJLRevisionLang.enSheetA1/6MODIFICATIONSREVISIONDATELOC.DESCRIPTIONA01/06/2007First IssueDocument type:Test PlanDocument stateTitle, DescriptionAmphe nol PCDReliability Test Termi nal Blocks BJLTS-0002RevisionLang.SheetAen2/61. SCOPE適用范圍This Test Review con tai ns test items and methods for FAST

4、 ON TYPE TERMINAL BLOCK(BJL) 此測(cè)試規(guī)范定義插入式接線(xiàn)端子排(BJL系列)的測(cè)試項(xiàng)目及測(cè)試方法2. TEST ITEMS測(cè)試項(xiàng)目-Salt Spray鹽霧測(cè)試-Damp heat耐濕熱性測(cè)試-Rapid temperature variati ons快速溫度變化測(cè)試-Torque force扭力測(cè)試-Withsta nding voltage耐壓測(cè)試-Temperature rise 溫升測(cè)試-Vibration振動(dòng)測(cè)試3. TEST METHOD測(cè)試方法3.1 - Salt Spray (CNS、C6014、NFC93461 § 346):鹽霧測(cè)試(按標(biāo)

5、準(zhǔn) CNSC6014 NFC93461§ 3.4.6):Test requireme nts:測(cè)試要求：1) Sample size: 4pcs at least試樣數(shù)：至少4pcs零件2) Test time: 96 hours 測(cè)試時(shí)間：96小時(shí)3) Temperature: 35± °C測(cè)試溫度：35 ± 2 C4) Saline solution with a concentration of 5% NaCl in weight 鹽溶液濃度為5%NaCl5) PH value of saline solution: 6.57.2 鹽溶液PH值在6

6、.57.2間6) Every 24 hours, please check the samples surface if there are cha nges, and record the result in the report每24小時(shí)，觀察樣品的表面是否有變化，并記錄在報(bào)告中7) At the end of test, samples shall be rin sed 5 minu tes with dem in eralized water and placed inove n at 100± C duri ng 1 hour minimum. Then they shal

7、l be exposed for 1 hour atroom temperature測(cè)試完后，樣品用軟化水清洗5分鐘后，置于100 ±2 C烘箱中最小1小時(shí)，然后取出在室溫下放置至少1小時(shí)San cti on:判定：There shall be no damage or fall off from plating surface of metallic parts tested 在測(cè)試后，金屬鍍層不得有損壞或脫落Document type:Test PlanDocument stateTitle, DescriptionAmphe nol PCDReliability TestTS-

8、0002Termi nal Blocks BJLRevisionLang.enSheetA3/63.2 - Damp heat (IEC 998-1-12/13、NFF 61017):耐濕熱性測(cè)試(按標(biāo)準(zhǔn)IEC 998-1-12/13、NFF 61017):Test requireme nts:測(cè)試要求：1) Sample size: 4pcs at least試樣數(shù)：至少4pcs零件2) Samples should be placed in oven for 96 hours with:-Temperature: 55±2 °C-Humidity: 95%試樣放置于 5

9、5±2 C、95%濕度的恒溫恒濕箱中96小時(shí)3) After test, samples should be exposed at room temperature for 4 hours:測(cè)試完后，試樣置于室溫中4小時(shí)San cti on:判定：Check the surface, it should be no damage檢查外觀，不得有損壞3.3 - Rapid temperature variati ons (NFF 61017§ 13.4.6):快速溫度變化測(cè)試(按標(biāo)準(zhǔn)NFF 61017 § 13.4.6 )Test requireme nts:測(cè)試要

10、求：1) Sample size: 4pcs at least試樣數(shù)：至少4pcs零件2) Samples shall be placed for 1 hour at -403 C ±將試樣置于-40 ± C環(huán)境中1小時(shí)3) Take out the samples and then place them at 100± C within 1 minute取出試樣然后在1分鐘內(nèi)置于100 ±3 C中4) Samples should be passed 5 cycles of test試樣需通過(guò)5個(gè)循環(huán)測(cè)試Sanction:判定：After testi

11、ng, samples should be exposed at room temperature for 4 hours:測(cè)試完后，試樣置于室溫中4小時(shí)-Check the surface, it shall be no damage檢查外觀，不得有損壞3.4 - Torque force (IEC 998-2、IEC947-7)扭力測(cè)試(按標(biāo)準(zhǔn)IEC 998-2、IEC947-7 )Test requireme nts:測(cè)試要求：1) Sample size: 4pcs at least試樣數(shù)：至少4pcs零件2) Using the torque of 9kg.cm to tighte

12、n the screw, the n loose n it. Samples should be passed5 cycles of test.用9kg.cm扭力擰緊螺絲，然后松開(kāi)，循環(huán)5次Document type:Test PlanDocument stateTitle, DescriptionAmphe nol PCDReliability TestTS-0002Termi nal Blocks BJLRevisionLang.enSheetA4/6San cti on:判定：After testi ng, the thread can 'be stripped and the

13、head of screw can'be damaged測(cè)試完后，螺牙不能滑牙、螺絲頭不能有打花現(xiàn)象3.5 - Withsta ndi ng voltage (IEC998-2-113)耐壓測(cè)試(按標(biāo)準(zhǔn)IEC998-2-1 §13)Test requireme nts:測(cè)試要求：1) Sample size: 3cs final parts at least試樣數(shù)：至少3cs成品2) Do the Damp Heat test as per 3.2按照3.2進(jìn)行耐濕熱性測(cè)試3) The Withstand voltage is AC 3000V and the frequen

14、cy is from 45 to 60Hz, the leakage current is 三 0.5mA耐壓測(cè)試電壓為交流(AC) 3000伏，頻率為45Hz60Hz,漏電流0.5mA4) At the beginning, charge the samples with less than a half of test voltage, thenrapidly in crease it to the test voltage and keep the time 1 min ute首先，以不到一半的測(cè)試電壓施加，然后迅速增加到測(cè)試電壓值，保持一分鐘San cti on:判定：There sh

15、all be no flash-over or breakdow n, the leakage curre nt shall be measured and reported on test review不得有閃光或塑膠被擊穿，測(cè)量漏電流并記錄與報(bào)告中3.6 - Temperature rise (IEC998-1§5 IEC947-7-1§3.3 UL10591§)溫升測(cè)試 (按標(biāo)準(zhǔn) IEC998-1 §15 IEC947-7-1§3.3 UL1059§)Test requireme nts:測(cè)試要求：1) Sample size:

16、 3cs final parts at least試樣數(shù)：至少3cs成品2) Li nk all blocks of each sample together by Si ngle Lead-wire with FEMALE PRE-INSULATING JOINT, the wire should be droop ing. Lead-wire spec. and test curre nt, please see Figure 2將所有端子臺(tái)用配有母預(yù)絕緣接頭的單芯線(xiàn)串聯(lián)，導(dǎo)線(xiàn)自由垂落，導(dǎo)線(xiàn)規(guī)格、測(cè)試電流見(jiàn)表2電壓測(cè)試電流連接導(dǎo)線(xiàn)規(guī)格連接導(dǎo)線(xiàn)長(zhǎng)度5 0 0 V2 5 A12AWG1mFig

17、ure 23) The test is to be con ducted in a nominal 25°C ambie nt. Temperatures are to be cha ngedless than 1 C when three successive readings at 15 minute intervals indicate that stable con diti ons have bee n reached, so we can record actual temperature value at this time測(cè)試環(huán)境溫度為 25C .當(dāng)連續(xù)3次間隔15分

18、鐘的溫度變化在 1C范圍內(nèi)時(shí)，說(shuō)明已達(dá)穩(wěn)定狀 態(tài),可記錄此時(shí)的溫升值Document type:Test PlanDocument stateTitle, DescriptionAmphe nol PCDReliability TestTS-0002Termi nal Blocks BJLRevisionLang.enSheetA5/6Sanction:判定：Temperature rise on Con tacts should be=45° C; Temperature rise on plastic which n earlyto Contact should be=30° C端子導(dǎo)體部分溫升值不可超過(guò)45° C;靠近端子導(dǎo)體部分的塑膠溫升不可超過(guò)30° C-Vibratio n (JIS C2811-1995)振動(dòng)測(cè)試(按標(biāo)準(zhǔn) JIS C2811-1995)Test requ