QUALITY CONTROL PLAN 質(zhì)量控制計(jì)劃匯編

1、QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：01 INCOMING QUALITY CONTROL來(lái)料質(zhì)量控制StageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次01LAMINATE覆銅板WP-00610-foldmagnifiermicrometer,3m

2、tape-measure,copperthickness tester(CEMCO),aircycle oven,analyticalbalance(precision0.0001g)十倍放大鏡,千分尺,3M卷尺,銅厚測(cè)試儀,可焊性測(cè)試器(CEMCO),空氣圈烘箱,分析天平(精度0.0001g)1OuterAppearance外觀For detaits,see WI-044requirements詳見(jiàn)WI-044要求1.Visual inspection1.目視AQLLEVEL 0.65CopperCoveredBoard testReport覆銅板檢查報(bào)告F-QA-191AnyNon-com

3、p lianeeShall beSolved asPre WP-006不合格按WP-006處理2Grossthickness純厚度2.Micrometr2.千分尺AQLLEVEL 0.653Dimension尺寸3.Tape-measure卷尺1LOT4ThermalStress熱應(yīng)力4.Physical&chemical物理化學(xué)試驗(yàn)2LOT5Absorbability吸水性5.Physical&chemicaltest物理化學(xué)試驗(yàn)3LOT6Chemicalstability化學(xué)穩(wěn)定性6.Physicl&chemicaltest物理化學(xué)試驗(yàn)7CopperFoil銅箔厚度

4、7.Copperthicdnesstester銅厚測(cè)試儀AOLLEVEL0.65PREPREG半固化片WP-006GraduatedTape-measure分度卷尺(1mmgraduateon分度)analyticalbalance分析天平(0.0001g)gelation tester凝膠測(cè)試儀scrped section刮片,60 wirescreen、cutter60目綱篩、切刀，muffle furnace馬福，drier干燥臍1OuterAppearance外觀For details,see詳見(jiàn)WI-044170±20S1080 59-69%2116 48-56%7628

5、42-48%1.Visualinspection1.目視Every lot is sampled as per AQL1.5 每個(gè)批量按AQL1.5抽樣Semi-solid section testReport固化片檢查報(bào)告F-QA-189AnyNon-complianceShallbeSolvedAsper WP-006不合格按WP-006處理2Dimension尺寸2.Use tapemeasure2.用卷尺測(cè)量33Gelationtime凝膠時(shí)間Test measure試驗(yàn)測(cè)定34Resincontent樹(shù)脂含量3. Test measure3.試驗(yàn)測(cè)定3QUALITY CONTROL

6、PLAN質(zhì)量控制計(jì)劃NO：01 INCOMING QUALITY CONTROL來(lái)料質(zhì)量控制StageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次01LAMINATE覆板銅WP-00610-foldmagnifierounce instrument十倍放大鏡,盎司儀1Out

7、erlooks外觀WI-044>0.4MM pores not allowed不允許有>0.4MM的針孔1.Visual inspection目視3piece片Roll卷Copper flil test Report覆銅箔檢查報(bào)告F-QA-222AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006處理2thickness厚度For dtails,seeWI-031詳見(jiàn)WI-0312.Tster 測(cè)試儀3piece片Roll卷Microsclpe 顯微鏡Micrometer千分尺Caliper 卡尺1Length(drill

8、body)長(zhǎng)度(鉆身)WI-0341.0.3-3.175M+/-0.38MM3.2-7.0MM+0.76-1.141.measurement測(cè)量Sample asper AQLL Level0.65按AQLL Level0.65抽樣FullInspection forre-moldDrill nozzle返磨鉆咀全檢Drill bit inspectionReport鉆頭檢查報(bào)告F-QA-190AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006處2Diameter(drillbit)直徑(鉆頭)2.+0/-0.01MM2.measu

9、rement測(cè)量3Notch缺口3.Edge 刀刃/blade band 刀帶0.05MM<MAX>3.MeasurementBy microscope 顯微鏡測(cè)量4Eccentric偏心4.0.05MM<MAX>Note:re-molddrillBody 注明:返磨鉆身>8MM4.measurementby microscope顯微鏡測(cè)量RouterWP-006Microscope顯微鏡Micrometer千分尺Caliper卡尺1Length長(zhǎng)度1.+/-0.38MM1.Measurement測(cè)量For each lotSample asperAQL Leve

10、l 0.65每批量按AQL Level 0.65抽樣RouterCheckReport鑼刀檢查報(bào)告F-QA-284AnyNon-comp lianeeShall beSolved as Pre WP-006不合格按WP-006處2Diameter直徑2.+/-0.05MM2.Measurement測(cè)量3 Notch缺口3.0.05MM<MAX>MeasurementByMicroscope顯微鏡測(cè)量4Eccentri偏心0.05MM<MAX>measurement ByMicroscope顯微鏡測(cè)量質(zhì)量控制計(jì)劃NO：01 INCOMING QUALITY CONTROL

11、來(lái)料質(zhì)量控制StageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次01CHEMICAL化學(xué)藥品及其輔料WP-0061Outerlooks外觀Refe to requirements in P/O對(duì)照采購(gòu)單要求 1.目視Visual First board traceabil

12、ity test首板跟蹤試驗(yàn)Raw material traceability test from原材料跟蹤試驗(yàn)表 F-QA-263AnyNon-comp lianeeShall beComplained or have goods returned to supplie不合格投訴或退貨供應(yīng)商2Luter色澤2.目視Visual3Specificaions規(guī)格3.目視Visual4磅秤balance4Weight重量5.酸度計(jì)Acidimeter5PHvaulue,etcPTH值6.比重計(jì)hydrometer6specialgravity比重QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃

13、NO：02,MAKING TOOLINGStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次02GERBER,MASTERFILM,INS0ECTION客戶菲林制作與檢查WP-0021.PC機(jī)2.PLANMASTER工作站3.Opticaldrawing machine光

14、繪機(jī)4.Developer 沖片機(jī)1Inspection檢查Refer to drawings and CERBER files and factoy productivity1.check by computer by two different CAM engineeersEvery variety每個(gè)品種Customer data checdlist1.NotifyME supervisor2.Notifymarketing to contactcustomersfor approval1.通知ME主管2.通知市場(chǎng)部聯(lián)系客戶認(rèn)可02DRILL TAPE鉆帶WP-002Data prepa

15、ration system 資料制作系統(tǒng)1Program編程As per procuctivity and production norms按生產(chǎn)能力及生產(chǎn)規(guī)格With reference to customer drawings and cutomer film requirements對(duì)照客戶圖紙及客戶菲林要求QA100% 檢查T(mén)EMPLATE表達(dá)式不合格通知工程部重做PRODUCTIONMASTERFILMWP-002Optical crawing machine 光繪機(jī)PC computer1Temperature溫度21+/-3Thermometer display溫度計(jì)顯示1Eve

16、ry day每天Thermometer/hydrometerAny non-compliance生產(chǎn)菲林PC機(jī) PLANMASTERWording station工作站Developer沖片機(jī)2humidity濕度60+/-8%Hygrometer display濕度計(jì)顯示1Every daySPC溫、濕度表，SPCShall be notified toengineeering supervisor and repairs and maintenance supervisor不合格通知工程主管維修主管3Developm ent temp沖片溫度30+/-1Thermometer displa

17、y溫度計(jì)顯示1Every day記錄表4Developm ent time沖片時(shí)間40 seconds40秒Second meter display秒表顯示15Duimen sion tolerace尺寸公差+/-2MILMeasure by glass ruller玻璃尺測(cè)量100%EveryKindFilm checelist菲林檢查表Notify QA supervisor or engineering supervisor通知QA主管及工程主管ROUTE TAPE AND鑼帶E-TEST 帶WI-002Data control system資料控制系統(tǒng)1Program revision

18、Select terminal point as per customer drawing requirements and patterns按客戶圖紙要求和圖形要求先端點(diǎn)CaliperVisual and computer inspection目視和電腦中檢查QA100%檢查鉆帶檢查報(bào)告 E-T帶檢查報(bào)告Any non-comp liance shall be notefide to ME supervisor or engineers不合格通知ME 主管及工程師質(zhì)量控制計(jì)劃NO：03，BOARD CUTTINGStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipmen

19、t/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次03BOARD CUT開(kāi)料WI-053Automatic cutter,nail driver,edger, facing machine,oven tape measure, micrometerounce instrument,自動(dòng)切割機(jī)，打釘機(jī)，磨邊機(jī)，倒角機(jī)，烘箱，卷尺，千分尺，盎司儀123

20、Dimension尺寸Board thickness板厚Copper thicdness銅厚As perrequirements of wording cards按工作卡要求1.tape-measure卷尺測(cè)量FA1.measure by micrometer千分尺測(cè)量2.measrre by ounce instrument盎司儀測(cè)量1LOTMaterial delivery checklistAnyNon-comp plianceShall beNotifiedtoOperatingsupervisor不合格通知營(yíng)運(yùn)部主管處理QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：04,

21、INNER LAYER PHOTO IMAGEStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次04MICRO ETCH微蝕WI-005Intelligence edger亞智磨板機(jī)1.1Sulpuric content硫酸含量5-8%Lab analysesLab分析

22、1Every day每天Analysis sheetAny non-com pliance shall be notified to process techniia ns and repairs andmaintn1.2Moisturefilm test水膜試驗(yàn)15 seconds15秒Process self-inspection工序自檢1Every day每天Process check list工序檢查表Ance deparment不合格通知工藝員和維修部041.3OpticalBand test光帶試驗(yàn)15+/-5MMMeasue waer trace width測(cè)量磨痕寬度1Ever

23、yShift每班Process checd list工序檢查表不合格通知生產(chǎn)主管1.4Air dry temperatUre風(fēng)干溫度60+/-10Temperature controlswitchdisplay1Every shift每班Process checklist SPC工序檢查表，SPC及領(lǐng)班DRY FILM貼膜WI-005Dry filmMachine貼膜機(jī)1Speed速度0.6-3.0M/MINEquipment display設(shè)備顯示1Every shift每班Any non-com plliance shall be notified to process technicia

24、 ns and mainten ance department不合格通知工藝員和維修部2Pressure壓力30-60PSl壓力表顯示1Every shift每班3Humidity溫度110+/-10ThermometerDisplay溫度計(jì)顯示1Every shift每班EXPOSESURE曝光（干膜WI-005Exposer曝光機(jī)1Vacuum pump抽真空65CMHG以上Equipment display機(jī)器顯示1Every piece每塊2Tube life燈管壽命8000次以上Visual readings目視注數(shù)1Every day每天Digital instrument計(jì)數(shù)器3

25、Exposure energy曝光能量7-9級(jí)21級(jí)光楔尺曝光指數(shù)積分儀1Every week每星期Process checklist工序檢查表4Humidity溫度21+/-3Thermometer溫度表1Every shift每班SPC grapghSPC圖5Humidity濕度55+/-5%Hygrometer濕度表1Every shift 每班SPC grapghSPC圖質(zhì)量控制計(jì)劃NO：04，INNER LAYER PHOTO IMAGEStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics

26、特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次046Head film test首片檢查Visual inspection目視1Every shift 每班FA record list FA記錄表Any non-comp liance shal be notified to process technicians不合格通知工藝部DEVELOPE顯影WI-005Developer(intelligence)顯影機(jī)

27、(亞智)1Sodium carbonate density碳酸鈉濃度1.0+/-0.2%Lab analyses LAB分析 1Every shift 每班Lab analysis sheetLAB分析單 2Potion temperature藥水溫度30+/-2Cooling machine and temperature control switch冷水機(jī)及溫控開(kāi)關(guān)1Every shift 每班 Record list記錄表3Cucl2 test氯化銅試驗(yàn)Shiny spot1%亮點(diǎn)1%Regulate speed control switch 調(diào)整速度開(kāi)關(guān)1Every shift 每班R

28、ecord list記錄表4Speed速度2.8-3.2M/MIN(h-6840M) speed switch速度開(kāi)關(guān)1Every shift每班Record list記錄表5Potion rpessure藥水壓力1.2-3.0KG/CM2Water valve水閥1Every shift每班Record list記錄表6Cleanpressure水洗壓力1.2-4.0kg/cm2Water valve水閥1Every shift每班Record list記錄表INSPECTIONQC品檢7Outer looks and open/circuit check外觀及開(kāi)短路線幼檢查As per c

29、orporate standard and customer standard按企業(yè)標(biāo)準(zhǔn)及客戶標(biāo)準(zhǔn)3-fold magnfier and 100-fold magnifier三倍放大鏡和百倍鏡100%Every shift每班QC檢查記錄表Any non-ccomp liance shall be notified to QA supervisor for solution不合格通知QA主管處理QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：05,ACID ETCHINGStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/

30、工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次05ETCH蝕刻PT-005Etching machine蝕刻機(jī)1First board check首板檢查Visual inspection目視檢查1Every time每次FA record listFA記錄表Any non-comp liance shall be notified to process technicians

31、2Conve yance speed傳輸速度(H/HOZ)2.2-2.8m/min(1/1OZ)1.5-2.0m/min(2/2OZ)0.7-1.2m/minEquipment automatic display meter設(shè)備自動(dòng)顯示表1Every shift每班Record list記錄表any non-comp liance shall be notified to process technician ns and repairs and maintenance3Nozzle pressure噴咀壓力30-50PSIVisual readings目視讀數(shù)1Every shift每班Re

32、cord list記錄表4Potion temp藥水溫度45-55Visual readings目視讀數(shù)1Every shift每班Record list記錄表Derartment不全格通知工藝員和維修部5Line width &line void寬線隙±20%100-fold magnifier百倍鏡1Every shift60 pieces每60 塊Record list百倍鏡6Specific gravity比重1.30-1.38Hydrometer比重計(jì)1Every shift每班Record list記錄表QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：0

33、5，ACID ETCHINGStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty數(shù)量Rate頻次057ORP18-28CapAutomatic display自動(dòng)顯示1Every shift每班Record list記錄表Any non-com plliance shall be not

34、ified to process technicia ns and mainten ance department不合格通知工藝員和維修部8Cupric copperion2價(jià)銅離子130-180g/lAutomatic display自動(dòng)添加Every hour每時(shí)Lab analysesLab分析9HCL1.5-2.5MAutomatic display自動(dòng)添加1Every hour每時(shí)Lab analysesLab分析DRY FILM STRIP退膜PT-005Dry film stripping machine退膜機(jī)1Conveyance speed傳輸速度Faster than et

35、ching比蝕刻快0.2m/minVisual readings自動(dòng)添加1Every shift每班Record list記錄表2Potion temperature藥水溫度50-58Automatic display目視讀數(shù)1Everytime每次Record list記錄表3Nozzle pressure噴咀壓力20-40PSIAutomatic display自動(dòng)顯示1Everyshift每班Record list記錄表4Sodium carbonate碳酸鈉30-50g/lLab analysesLab分析1Every shift每班分析單5Defoaming agent消泡劑0.1-

36、0.2ml/lAutomatic addition自動(dòng)添加1Every shift每班Record list記錄表6Air-dry humidity烘干濕度50-60Automatic display自動(dòng)顯示1Every shift每班Record list記錄表TAREGT DRILL打孔WI-045Target driller打靶機(jī)1Pneuma tic pressure氣動(dòng)壓力6-7KG/CM2Visual readings目視讀數(shù)1Every piece每塊Visual inspection目視檢查Any non-com plliance shall be notified to pr

37、ocess technicia ns and mainten ance department不合格通知工藝員和維修部QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：06 QUALITY CHECKING AND CONTROLStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差Measuremen測(cè)量方法Ssmple抽樣Qty

38、數(shù)量Rate頻次06QCWI-0553-fold magnifier 100-fold magnifier3倍放大鏡百倍鏡十倍鏡1Open circuit開(kāi)路Not allowed不允許Visual inspection目視1Every piece每塊Record list記錄表Any non-com pliance shall be notifed to QA supervise or for solution不合格告QA主管安排處理2Adverse surface板面不良Not allowed不允許Visual inspection目視1Every piece每塊Record list記錄表3Line width&line void線寬線隙±20%100-fold magnifier百倍鏡1Every 60 pieces每60塊Record list記錄表QUALITY CONTROL PLAN質(zhì)量控制計(jì)劃NO：07,BROWN OXIDEStageNO步驟Descriptin種類(lèi)Operation運(yùn)作Equipment/Tool/Mold設(shè)備/工具/工模Characteristics特性Method方法ControlManner控制方法Solution處理NO編號(hào)Product專(zhuān)案Stage步驟Grade等級(jí)Spec/tolerance規(guī)格/公差M