OTS過程檢查表

1、OTS Process Checklist OTS過程檢查表Company:公司名稱：Date:日期：Location: 地址：Supplier No.:供應(yīng)商代碼:-Project: 項(xiàng)目：Process under review:評審的生產(chǎn)過程：Parts overview: 零件概述Part No. 零件號Drawing index圖紙編號A partA-零件Designation描述-Participant:參與者：Supplier: 供應(yīng)商：ZFSS:ZFSS：Evaluation:評估：No.:序號Re:評估項(xiàng)目Red紅色Yellow黃色Green綠色Comment:備注1Proc

2、ess conditions過程狀態(tài) 2Sub-supplier/Parts二級供應(yīng)商/零件3Product test產(chǎn)品檢測(The topic with the lowest rating affects the total result)(評審等級最低的項(xiàng)目會(huì)影響總的評估結(jié)果)Total result:最終結(jié)論：Comment:備注：Rejection, new series of processes required (red)拒絕，需重新進(jìn)行過程評審(紅色)Release with conditions (yellow)條件接受 (黃色)Release (green)接受(綠色)Si

3、gnatures:簽字：ZFSS auditors nameZFSS審核員的名字：Dept.部門：Phone:電話：ZFSS auditors signatureZFSS審核員的簽字：Suppliers name供應(yīng)商的名字：Phone:電話：Suppliers signature供應(yīng)商的簽字：Distribution list: 分發(fā)人員清單：Company:公司：Date:日期： 1.Process Conditions 過程狀態(tài)OKnot OKN/A1.1If the flow chart, FMEA, control plan updated and issued internally

4、? 過程流程圖，F(xiàn)MEA和控制計(jì)劃是否更新并發(fā)布？Comment: 備注：1.2 Is the layout available? All processes and control points defined or not? OKnot OKN/A是否制定了平面布局圖？是否明確了所要求的過程和檢測點(diǎn)？Comment: 備注：OKnot OKN/A1.3Are all equipments available for sample production? 是否具備工裝樣件生產(chǎn)所需要的設(shè)備?Comment: 備注：OKnot OKN/A1.4Does production occur unde

5、r finished fixture and tools? 生產(chǎn)是否在工裝條件下進(jìn)行?- Fixture and tools, transport container, test equipment, employees-生產(chǎn)工裝，運(yùn)送料架，檢測設(shè)備，人員配置Comment: 備注：OKnot OKN/A1.5 Are all work stations, test stations installed appropriately? 是否所有的生產(chǎn)工位，檢測工位都被合理的設(shè)置?· Lighting燈光/光線。· Order, cleanliness, work safety

6、整齊，清潔，安全。· Appropriate supply of material also considering possible contaminants, handling parts, ergonomics, risk of confusion合理的材料供應(yīng)，并考慮到可能發(fā)生的污染，零件搬運(yùn)方式，人體工程學(xué)，混料的風(fēng)險(xiǎn)· Material cards with index of changes available物料卡上有相關(guān)狀態(tài)信息。· Is separating of parts that are suspected ensured是否那些懷疑件被隔

7、離？· Identification of master gages, reference parts, limit samples標(biāo)準(zhǔn)量具的確認(rèn)，是否有參考零件，極限樣品？Comment: 備注：OKnot OKN/A1.6 Are all work station set up according to QR 83? 是否所有的工作站位依據(jù)QR83設(shè)置?Does this incorporate the following items:是否包含如下項(xiàng)目:· Available quality control cards, working instructions是否有質(zhì)

8、量控制卡，操作指導(dǎo).· Operating equipment available是否有可用的操作設(shè)備？· Available and appropriate test equipment是否有可用的適當(dāng)?shù)臋z測設(shè)備？· Available and appropriate transport equipment是否有可用的合適的搬運(yùn)設(shè)備？· Appropriate supply of materials with index related accompanying documents是否有適當(dāng)?shù)牟牧瞎?yīng)和相關(guān)的隨附文件？Comment: 備注：1.7 A

9、re all relevant characteristics defined and the appropriate process assurances available? OKnot OKN/AAre tests on the product and process for all required characteristics extensively defined and the intervals adequate?是否所有定義的相關(guān)特性被識(shí)別并在生產(chǎn)過程中加以適當(dāng)?shù)目刂?是否所有的要求特性在產(chǎn)品及其生產(chǎn)過程中執(zhí)行檢測？并設(shè)置足夠的檢測頻率。· In the OTS

10、stage control plan?是否包含在OTS的控制計(jì)劃中？· In the test instructions是否包含在檢測說明中？Comment: 備注：OKnot OKN/A1.8 Were all specified tests performed and documented according to specifications?是否所有指定的檢測都按照規(guī)范執(zhí)行并記錄歸檔? Comment: 備注：OKnot OKN/A1.9 Does a consistent separation of adjustment parts take place?調(diào)試零件是否被隔離

11、?Comment: 備注：i.O.n.i.O.n.a.1.10 Is the release of machines/fixture/tools regulated?設(shè)備/工裝/檢具的認(rèn)可是否有章可尋?· Who is responsible for the release? (adjuster, operator, production manager - qualified personnel!)誰負(fù)責(zé)這些設(shè)備/工裝/檢具的認(rèn)可和使用? (調(diào)節(jié)人員, 操作人員, 生產(chǎn)經(jīng)理 -需有資格的人員)Comment: 備注：OKnot OKN/A1.11 Is personnel qual

12、ification ensured (QR 83)? 是否確認(rèn)各崗位人員具有相關(guān)的資格 (QR83)?· Training on the new process, product, technologies such as SPC, etc.對于新的過程，產(chǎn)品，技能（比如：SPC等），是否有相關(guān)培訓(xùn)。.Comment: 備注：OKnot OKN/A1.12 Is suitable packaging available both internally and to the customer? 在內(nèi)部搬運(yùn)或運(yùn)送至客戶的過程中，是否有適當(dāng)?shù)陌b方式?· Is packaging

13、 coordinated with ZFSS?是否與ZFSS協(xié)商包裝方式？· Protection against contamination, also during transport.包裝是否能保護(hù)零件不受污染，即使在運(yùn)輸?shù)倪^程中。Comment: 備注：OKnot OKN/A1.13 Are the cleanliness requirements according to ZFN 5008 fulfilled (for parts and transport containers)? 清潔度要求是否根據(jù)ZFN5008執(zhí)行 (零件和存放零件的容器)?Comment: 備注：r

14、edyellowgreenEvaluation of process requirements:過程評估的要求：Evaluation green:Requirements completely fulfilled, no deviations評估結(jié)果為綠色: 完全符合要求，沒有偏離的情況。Evaluation yellow: Requirements only partly fulfilled, no critical deviations評估結(jié)果為黃色： 部分符合要求，沒有嚴(yán)重的偏離情況。Evaluation red: Requirements only partly fulfilled,

15、critical deviations評估結(jié)果為紅色： 部分符合要求，存在嚴(yán)重的偏離情況。Conditions (for yellow or red): 狀況 (針對黃色和紅色)：Comment: 備注：Company:公司：Date:日期：2.Sub-Suppliers/Parts二級供應(yīng)商 /零件 OKnot OK.N/A2.1Is the sub-supplier and material list available? 分供方及材料清單是否已內(nèi)部發(fā)布？OKnot OK.N/A2.2The release of sub-supplier and purchased parts, and

16、the test report. 二級供應(yīng)商及其所提供的原材料/外購件是否已經(jīng)經(jīng)過認(rèn)可，或能提供相應(yīng)的檢測報(bào)告？· At minimal, the following purchased parts must be tested:至少，如下的采購件需要被檢測：- all parts not released or released with conditions.- 沒有被認(rèn)可或條件認(rèn)可的所有零件。 - For components with few parts: All parts released.- 對于構(gòu)成零件很少的總成：所有零件通過認(rèn)可。 - For complex ass

17、emblies: Random sample of parts released, all critical parts must be recorded.- 對于復(fù)雜的組裝總成：零件的隨機(jī)抽樣需通過，所有的關(guān)鍵零件的檢測記錄必須保留。OKnot OK.N/A2.3Audit performed to sub-supplier? 對二級分供方是否進(jìn)行過評審？· Any other parts in SOP provided? 是否有其他批量供貨零件？· Any initial assessment for new supplier? 是否對新供應(yīng)商定點(diǎn)評審？Comment:

18、 備注： redyellowgreenSub-suppliers/parts:二級供應(yīng)商/零件Evaluation green:Released (all items must be evaluated with “OK”)評估結(jié)果為綠色：:接受 (所有的條款評估結(jié)果必須為“通過”)Evaluation yellow:Released with conditions (all items must be at least evaluated with “Released with conditions”)評估結(jié)果為黃色: 條件接受 (所有的條款評估結(jié)果至少是“條件接受”)Evaluation

19、red: Not released評估結(jié)果為紅色:不接受Conditions (for yellow or red): 狀況 (針對評估結(jié)果為黃色或紅色)Comment: 備注：Company:公司：Date:日期：3.Product test產(chǎn)品檢測OKnot OK.N/A3.1Is the equipment available to do the test defined in the drawing? documentation是否具備產(chǎn)品圖紙規(guī)定特性的檢測設(shè)備？· Lab. resources, qualified or not? 實(shí)驗(yàn)室資源，具備資質(zhì)？Comment: 備

20、注： OKnot OK.N/A3.2If the supplier could finished the sample test and submit test report according to ZFSS requirement?是否能按照ZFSS的要求，完成對樣件的檢測，并提交檢測報(bào)告？· Including critical characters? 覆蓋關(guān)鍵特性？· Does the test reprot confirmed and released internally? 檢測報(bào)告經(jīng)過內(nèi)部確認(rèn)釋放？Comment: 備注： OKnot OK.N/A3.3Are all original reports available? Such