鍋爐檢驗(yàn)試驗(yàn)計(jì)劃(ITP)

1、循環(huán)流化床鍋爐檢驗(yàn)&試驗(yàn)計(jì)劃ITP for CFB Boiler Edited by: Huang Xiaoyan編 制: 黃 小 燕Approved by: Zhang Minxian批 準(zhǔn): 張 敏 嫻 無錫華光鍋爐股份有限公司 WUXI HUAGUANG BOILER CO.,LTD.2011 No.序號Test and Examinations Item測試和檢查項(xiàng)Reference Document and Acceptance Norm參考文件及驗(yàn)收標(biāo)準(zhǔn)Format of Record記錄形式Inspection檢驗(yàn)點(diǎn)WHBCHDSCambodia1.汽包 Drum1.1原

2、材料及焊材質(zhì)量證明書Quality certificate of raw martial and welding materialJB/T3375質(zhì)量證明書Quality CertificateHH1.2原材料及焊材入廠驗(yàn)收Entrance inspection of raw martial and welding material.JB/T3375材料入廠檢驗(yàn)報(bào)告& 材質(zhì)傳遞卡Entrance inspection report&Material Travelling SheetHH1.3切割、標(biāo)識移植Cutting and Material marking transfer

3、ringJB/T3375/RR1.4封頭成型 The forming of the head圖紙、工藝Drawings & Procedure封頭成型記錄The forming record of the headWR1.5筒體卷制The Rolling of the shell圖紙、工藝Drawings & Procedure檢驗(yàn)記錄The Inspection recordWW1.6焊接工藝檢查welding procedure inspection圖紙、工藝Drawings & ProcedureWPS、PQRRR1.7縱、環(huán)縫裝配、焊接（對接間隙、坡口、尺寸、表

4、面質(zhì)量等）Fit-up and welding for longitudinal & circumferential weld圖紙、工藝Drawings & Procedure檢驗(yàn)記錄 The Inspection recordWW1.8焊后無損探傷NDE after welding圖紙、工藝Drawings & Procedure無損探傷報(bào)告NDE report HR1.9劃線和鉆孔Layout and drilling holes 圖紙 Drawings檢驗(yàn)記錄 The Inspection recordWR1.10裝配管接頭和下降管Fitting up and w

5、elding nozzles and downcomers圖紙、工藝Drawings & Procedure檢驗(yàn)記錄 The Inspection recordWW1.11焊后無損探傷NDE after welding圖紙、工藝Drawings & Procedure無損探傷報(bào)告NDE reportHR1.12最終內(nèi)部及外部焊縫及母材的外觀檢查Final visual inspection for all welds and materials both internally and externally 圖紙、工藝Drawings & Procedure檢驗(yàn)記錄 Th

6、e Inspection recordHW1.13焊后熱處理PWHT熱處理工藝Heat treatment procedure熱處理報(bào)告Heat treatment reportHR1.14水壓試驗(yàn)Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHH1.15最終尺寸檢查Final dimensional inspection圖紙 Drawings檢驗(yàn)記錄 The Inspection recordWW1.16表面清理和油漆Surface preparation and painting表面處理

7、和油漆程序Surface preparation and painting process/WW1.17標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW2.集箱Header 2.1鋼管材料質(zhì)保書Quality certificate of steel pipeJB/T3375質(zhì)量證明書Quality Certificate HR2.2鋼管入廠驗(yàn)收 Entrance inspection report of pipe JB/T3375材料入廠檢驗(yàn)記錄Entrance inspection recordHR2.3集箱管、端蓋的

8、下料、鉆孔、加工和標(biāo)記移植Cutting, drilling, machining of headers ends and headers圖紙 Drawing/WR2.4裝配、焊接集箱本體及端蓋Fit-up and welding header to header or header to flat end圖紙、工藝Drawings & Procedure檢驗(yàn)記錄 The Inspection recordWW2.5對接焊縫無損探傷DNE for butt weld 圖紙 Drawing檢驗(yàn)記錄Inspection recordWR2.6焊接管接頭Welding nozzles圖紙、工

9、藝Drawings & Procedure檢驗(yàn)記錄Inspection recordWW2.7角焊縫無損探傷DNE of nozzles welds圖紙 Drawing無損探傷報(bào)告NDE reportRR2.8最終內(nèi)部及外部焊縫及母材的外觀檢查Final visual inspection for all welds and materials both internally and externally圖紙、工藝Drawings & Procedure檢驗(yàn)記錄 The Inspection recordHW2.9焊后熱處理PWHT熱處理工藝Heat treatment pro

10、cedure熱處理報(bào)告Heat treatment reportHR2.10水壓試驗(yàn)Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHW2.11表面清理和油漆Surface preparation and painting表面處理和油漆程序Surface preparation and painting process/WW2.12標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW3.水冷壁Membrane wall3.1材

11、料質(zhì)保書Quality certificate of raw martialJB/T3375 質(zhì)量證明書Quality Certificate HR3.2原材料入廠驗(yàn)收 Entrance inspection report of raw martial JB/T3375材料入廠檢驗(yàn)記錄Entrance inspection recordHR3.3管子與鰭片焊接Fin and tube welding 圖紙、工藝Drawings & Procedure檢驗(yàn)記錄Inspection recordWW3.4管屏上對開孔部位進(jìn)行劃線Layout the position of opening

12、on the panel 圖紙 Drawing檢驗(yàn)記錄Inspection recordWR3.5彎管Bending tube圖紙 Drawing/WW3.6管子裝配對接Fit-up & welding tube to tube工藝Procedure檢驗(yàn)記錄Inspection recordWW3.7對接焊縫無損探傷DNE of butt weld圖紙、工藝Drawings & Procedure無損探傷報(bào)告NDE reportRR3.8彎管外表面檢查（外形尺寸、減薄量、橢圓度等）External surface of bending tube(dimensional, thi

13、ckness reduction, ellipticity )圖紙 Drawing檢驗(yàn)記錄Inspection recordRW3.9通球、水壓試驗(yàn)Through ball & Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHW3.10水冷壁組片檢查 Panel inspection圖紙 Drawing檢驗(yàn)記錄 Inspection recordWW3.11表面清理和油漆Surface preparation and painting表面處理和油漆程序Surface preparat

14、ion and painting process/W W3.12標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW4.省煤器Economizer4.1材料質(zhì)保書Quality certificate of raw martialJB/T3375質(zhì)量證明書Quality Certificate HR4.2原材料入廠驗(yàn)收 Entrance inspection report of raw martial JB/T3375I材料入廠檢驗(yàn)記錄Entrance inspection recordHR4.3管子對接焊Tube to tu

15、be welding工藝Procedure檢驗(yàn)記錄 The Inspection recordWW4.4對接焊縫無損探傷DNE of butt weld圖紙Drawings檢驗(yàn)記錄 The Inspection recordRR4.5彎管外表面檢查（外形尺寸、減薄量、橢圓度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )圖紙 Drawing檢驗(yàn)記錄Inspection recordRW4.6裝配&焊接管夾Fit-up and weld strap圖紙 Drawing/W/

16、4.7焊后無損探傷NDE after welding圖紙 Drawings無損探傷報(bào)告NDE reportRR4.8焊后熱處理( 如需要)PWHT( if necessary)熱處理工藝Heat treatment procedure熱處理報(bào)告Heat treatment reportRR4.9通球、水壓試驗(yàn)Through ball & Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHW4.10表面清理和油漆Surface preparation and painting表面處理和油

17、漆程序Surface preparation and painting process/WW4.11標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW5.過熱器Superheater 圖紙Drawings5.1材料質(zhì)保書Quality certificate of raw martialJB/T3375 質(zhì)量證明書Quality Certificate HR5.2原材料入廠驗(yàn)收 Entrance inspection report of raw martial JB/T3375材料入廠檢驗(yàn)記錄Entrance inspect

18、ion recordHR5.3管子對接焊Tube to tube welding工藝Procedure檢驗(yàn)記錄 The Inspection recordWW5.4對接焊縫無損探傷DNE of butt weld圖紙Drawings檢驗(yàn)記錄 The Inspection recordRR5.5彎管外表面檢查（外形尺寸、減薄量、橢圓度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )圖紙 Drawing檢驗(yàn)記錄Inspection recordRW5.6裝配附件 Fit-up att

19、achment圖紙 Drawing/WW5.7焊后無損探傷NDE after welding圖紙 Drawings無損探傷報(bào)告NDE reportRR5.8焊后熱處理( 如需要)PWHT( if necessary)熱處理工藝Heat treatment procedure熱處理報(bào)告Heat treatment reportRR5.9通球、水壓試驗(yàn)Through ball & Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHW5.10表面清理和油漆Surface preparatio

20、n and painting表面處理和油漆程序Surface preparation and painting process/WW5.11標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW6再熱器reheater61材料質(zhì)保書Quality certificate of raw martialJB/T3375 質(zhì)量證明書Quality Certificate HR6.2原材料入廠驗(yàn)收 Entrance inspection report of raw martial JB/T3375材料入廠檢驗(yàn)記錄Entrance ins

21、pection recordHR6.3管子對接焊Tube to tube welding工藝Procedure檢驗(yàn)記錄 The Inspection recordWW6.4對接焊縫無損探傷DNE of butt weld圖紙Drawings檢驗(yàn)記錄 The Inspection recordRR6.5彎管外表面檢查（外形尺寸、減薄量、橢圓度等）External surface of bending tube(dimensional, thickness reduction, ellipticity )圖紙 Drawing檢驗(yàn)記錄Inspection recordRW6.6裝配附件 Fit-up

22、 attachment圖紙 Drawing/WW6.7焊后無損探傷NDE after welding圖紙 Drawings無損探傷報(bào)告NDE reportRR6.8焊后熱處理( 如需要)PWHT( if necessary)熱處理工藝Heat treatment procedure熱處理報(bào)告Heat treatment reportRR6.9通球、水壓試驗(yàn)Through ball & Hydrostatic test水壓試驗(yàn)程序Hydraulic test procedure水壓試驗(yàn)報(bào)告Hydrostatic test reportHW6.10表面清理和油漆Surface preparation and painting表面處理和油漆程序Surface preparation and painting process/WW6.11標(biāo)記和包裝確認(rèn)Marking & packing verification發(fā)貨清單Packing list/HW7鍋爐鋼結(jié)構(gòu) (立柱、橫梁、大板梁)Boiler s