生產(chǎn)良率系統(tǒng)統(tǒng)計表

1、Yield SummaryPart No.:Material:Prepare:1. Daily Yield TrendRemarks : Please fill white box only.Date12/2412/2512/2612/2712/2812/2912/3012/311/41/51/691.72%92.17%91.22%91.08%89.11%92.68%89.22%82.66%97.33%98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%12/24 12/25 12/26 12/27 12/28 12/29 12/30 1

2、2/311/41/50 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00%79.00%84.00%89.00%94.00%99.00%104.00%Unit: pcsUnit: PercentageInput QtyOutput Qty1st pass yieldFianl YieldInput Qty19520154008690241079302880023200137007500Output Qty192611524285692356776328624227821345373021st pass yield91.72%92.17%9

3、1.22%91.08%89.11%92.68%89.22%82.66%97.33%Fianl Yield98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%2. Top 5 defect TrendDate12/2412/2512/2612/2712/2812/2912/3012/31臟臟污污77.50%54.40%58.30%50.50%60.90%65.70%68.40%70.60%殘殘膠膠2.00%13.60%23.30%19.70%23.80%10.40%10.87%12.75%12/2412/2512/2612/2712/281

4、2/2912/3012/310.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%Series1Series2Series3Series4Series5Series6Series7Series8Series9Series10Series11Series12溢溢膠膠7.70%5.20%7.60%11.40%7.10%4.20%9.80%6.70%指指甲甲印印4.30%3.20%4.50%6.10%4.70%1.90%1.70%15.60%折折痕痕4.10%5.40%2.60%4.00%2.70%3.60%0.10%2.86%背背膠膠

5、接接頭頭3.90%13.00%2.80%5.60%8.90%12.40%7.80%4.40%背背膠膠偏偏位位0.20%3.50%0.00%0.00%0.14%0.80%0.63%0.55%離離型型膜膜移移位位0.15%0.00%0.30%1.00%0.00%0.16%0.26%0.15%毛毛屑屑0.00%0.20%0.00%0.00%0.00%0.16%0.16%0.25%破破損損0.00%0.70%0.14%0.50%0.14%0.32%0.10%0.20%廢廢料料未未清清除除0.00%0.70%0.44%1.50%0.56%0.40%0.00%0.00%離離型型膜膜脫脫落落0.00%0.0

6、0%0.00%0.00%0.00%0.00%0.10%0.05%Remarks : Please fill white box only.91.72%92.17%91.22%91.08%89.11%92.68%89.22%82.66%97.33%98.45%97.64%98.45%97.63%97.14%98.57%97.41%97.21%97.36%12/24 12/25 12/26 12/27 12/28 12/29 12/30 12/311/41/50 5,000 10,000 15,000 20,000 25,000 30,000 35,000 74.00%79.00%84.00%89

7、.00%94.00%99.00%104.00%Unit: pcsUnit: PercentageInput QtyOutput Qty1st pass yieldFianl Yield12/2412/2512/2612/2712/2812/2912/3012/310.00%10.00%20.00%30.00%40.00%50.00%60.00%70.00%80.00%90.00%Series1Series2Series3Series4Series5Series6Series7Series8Series9Series10Series11Series12Daily Yield ReportPart

8、 No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1貼膠QC全檢195201813913812572包裝1926319263003成品檢驗85083911245678910Total1952013922592.Process Defective Description In Detail 貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDetailsN

9、o不不良良現(xiàn)現(xiàn)象象數(shù)數(shù)量量比比率率纍纍計計Root Cause1臟污100072.4%72.4%1.UX150材料分條后,未及時用PE保護膜包好,作防塵動作.2.機臺和工作桌面清潔度不夠,造成表面污染.3.作業(yè)人員手套破損臟污,汗?jié)n沾到產(chǎn)品上.100012410054535072.4%81.4%88.6%92.5%96.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印折痕背膠接頭0200400600800100012000.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate2殘膠1249.0%81.4%1主要是因

10、為衝型后,將產(chǎn)品收成卷材進行撕保護膜時,膠帶上的藍(lán)色離型膜被擠壓移位和脫落,造成產(chǎn)品與產(chǎn)品粘在一起形成殘膠.3溢膠1007.2%88.6%主要是因為在機衝型時,其定位塊的兩邊擋牆磨損,定位偏移,造成沖型刀口切到膠帶而產(chǎn)生溢膠.4指甲印543.9%92.5%1.在衝型后因有部份無法收卷用機臺撕取保護膜,改用手工撕膜,在手工撕膜過程中,作業(yè)員撕取方式不正確,造成指甲印和折痕.2.在撕膜后,整理清除廢料時,作業(yè)員用手彎折產(chǎn)品進行彈廢料的方式不對,造成.5折痕533.8%96.4%6背膠接頭503.6%100.0%此不良因為UX150原材是1000M/卷,而寺岡7641膠帶原廠是50M/卷,所以在貼合

11、時每50M就會有一個接頭產(chǎn)生.789101112131415Total13811包包裝裝站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause1背膠偏位327.3%27.

12、3%2離型膜移位218.2%45.5%32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%

13、100.0%78910678910Total111站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause1234567891011121314Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate15Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause11.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗?jié)n沾到產(chǎn)

14、品上.3.手套臟污未及時更換213456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause12345678910111213

15、1415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause1背膠偏位327.3%27.3%32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyD

16、efective Rate2離型膜移位218.2%45.5%3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%100.0%789101112131415Total111站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause12345678910111213Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1415Total00站站DefectiveD

17、efective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量

18、比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot No.Total 良良品品數(shù)數(shù)1st Pass Yield(直直通通率率)Final Yield1926392.93%98.68%19263100.00%100.00%84898.71%99.76%100.00%100.00%100.00%100.00%100.00%100.00%1

19、00.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%84891.72%98.45%Corrective ActionDue dayOwner1.后續(xù)要求,UX150原材在廠商處分條后,就必須立即用PE膜進行包裝防護,到生產(chǎn)上線時才能折除.2.對於生產(chǎn)機臺和工作臺面,要求每2小時進行一次清潔擦拭.3.作業(yè)人員的手套要求每天更換2次.2009.12.24周旭/張紅耀Remarks : Please fill white box only.Root Cause1.UX150材料分條后,未及時用PE保護膜包好,作防塵動作.2.機臺和工作桌面清潔

20、度不夠,造成表面污染.3.作業(yè)人員手套破損臟污,汗?jié)n沾到產(chǎn)品上.100012410054535072.4%81.4%88.6%92.5%96.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印折痕背膠接頭0200400600800100012000.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate后續(xù)在模切機上改裝傳送皮帶,取消保護膜連衝收卷的作業(yè)方式,將產(chǎn)品衝成全斷一片片的向后送料.可防止離型膜移位脫落,所造成的殘膠.2009.12.24周旭/張紅耀衝型送料的定位治具,要求每2H時,定時進行一次點檢確認(rèn)其擋牆磨

21、損程度,預(yù) 防背膠衝型偏位所造成的溢膠不良.2009.12.24周旭/張紅耀1.要求所有接觸產(chǎn)品的作業(yè)人員,將指甲剪短至不會直接碰到產(chǎn)品為標(biāo)準(zhǔn).2.若需手工撕膜時,要求作業(yè)人員撕一片放一片,不準(zhǔn)手上拿著多片進行撕膜.3.清除廢料時,不準(zhǔn)用手彎折產(chǎn)品進行彈廢料的作業(yè)同.4.拿放整壘產(chǎn)品時,要求用雙手托住,嚴(yán)禁用單手用力拿放產(chǎn)品.2009.12.24周旭/張紅耀2009.12.24周旭/張紅耀此不良暫無可解決的方法.1主要是因為衝型后,將產(chǎn)品收成卷材進行撕保護膜時,膠帶上的藍(lán)色離型膜被擠壓移位和脫落,造成產(chǎn)品與產(chǎn)品粘在一起形成殘膠.主要是因為在機衝型時,其定位塊的兩邊擋牆磨損,定位偏移,造成沖型刀

22、口切到膠帶而產(chǎn)生溢膠.1.在衝型后因有部份無法收卷用機臺撕取保護膜,改用手工撕膜,在手工撕膜過程中,作業(yè)員撕取方式不正確,造成指甲印和折痕.2.在撕膜后,整理清除廢料時,作業(yè)員用手彎折產(chǎn)品進行彈廢料的方式不對,造成.此不良因為UX150原材是1000M/卷,而寺岡7641膠帶原廠是50M/卷,所以在貼合時每50M就會有一個接頭產(chǎn)生.Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective A

23、ctionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot

24、CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwner12.24Root Cause1.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗?jié)n沾到產(chǎn)品上.3.手套臟污未及時更換1Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pa

25、reto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Par

26、eto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0

27、%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseDaily Yield ReportPart No.Ma

28、terial生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1背膠,沖型，撕膜15400153109022貼膠QC全檢13410127077031433包裝1326713267004成品檢驗1760172238135678910Total154008311582.Process Defective Description In Detail 背背膠膠, ,沖沖型型，撕撕膜膜站站DefectiveDefec

29、tive DetailsDetailsNo不不良良現(xiàn)現(xiàn)象象數(shù)數(shù)量量比比率率纍纍計計Root Cause1背膠接頭5561.1%61.1%2溢膠1516.7%77.8%3背膠偏移1011.1%88.9%4指甲印33.3%92.2%5折痕33.3%95.6%6髒污22.2%97.8%551510332261.1%77.8%88.9%92.2%95.6%97.8%100.0%Defective Pareto Chart 背膠接頭溢膠背膠偏移指甲印折痕髒污毛屑01020304050600.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate7毛屑22.2

30、%100.0%89101112131415Total901貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause1臟污45064.0%64.0%2殘膠11015.6%79.7%3背膠接頭527.4%87.1%4折痕415.8%92.9%5溢膠284.0%96.9%6指甲印223.1%100.0%789101112131415Total7031包包裝裝站站DefectiveDefective DetailsDetails4501105241282264.0%79.7%87.1%92.9%96.9%100.0%De

31、fective Pareto Chart 臟污殘膠背膠接頭折痕溢膠指甲印01002003004005000.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause12345678910678910Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65

32、.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內(nèi)廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause1背膠偏位1950.0%50.0%2孔內(nèi)廢料未清除615.8%65.8%3破損615.8%81.6%4殘膠37.9%89.5%5指甲印25.3%94.7%6折痕12.6%97.4%7背膠接頭12.6%100.0%89101112131415Total381站站DefectiveDef

33、ective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause11.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗?jié)n沾到產(chǎn)品上.3.手套臟污未及時更換21345Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內(nèi)廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25

34、.0%50.0%75.0%100.0%Defective QtyDefective Rate6789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Ca

35、use1背膠偏位327.3%27.3%2離型膜移位218.2%45.5%3指甲印218.2%63.6%4殘膠218.2%81.8%5臟污19.1%90.9%6背膠接頭19.1%100.0%789101112131415Total111站站DefectiveDefective DetailsDetails32221127.3%45.5%63.6%81.8%90.9%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective P

36、areto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pare

37、to Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot

38、 No.Total 良良品品數(shù)數(shù)1st Pass Yield(直直通通率率)Final Yield1531299.42%99.43%1326794.76%98.93%13267100.00%100.00%174797.84%99.26%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%174792.17%97.64%Corrective ActionDue dayOwnerRemarks : Please fill white box only.Root Cause551510

39、332261.1%77.8%88.9%92.2%95.6%97.8%100.0%Defective Pareto Chart 背膠接頭溢膠背膠偏移指甲印折痕髒污毛屑01020304050600.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot Cause4501105241282264.0%79.7%87.1%92.9%96.9%100.0%Defective Pareto Chart 臟污殘膠背膠接頭折痕溢膠指甲印01002003004005000.0%25.0%50.0%7

40、5.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective Rate1966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內(nèi)廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defectiv

41、e QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwner12.241966321150.0%65.8%81.6%89.5%94.7%97.4%100.0%Defective Pareto Chart 背膠偏位孔內(nèi)廢料未清除破損殘膠指甲印折痕背膠接頭051015200.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot Cause1.UX150材料分條后未及時做保護,沾灰塵,2.撕膜時人員手套破損,汗?jié)n沾到產(chǎn)品上.3.手套

42、臟污未及時更換1Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot Cause32221127.3%45.5%63.6%81.8%90.9

43、%100.0%Defective Pareto Chart 背膠偏位離型膜移位指甲印殘膠臟污背膠接頭012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0

44、%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDaily Yi

45、eld ReportPart No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQtyScrap Qty1貼膠QC全檢869080106801202包裝85708570003成品檢驗5805746145678910Total86906861212.Process Defective Description In Detail 貼貼膠膠QCQC全全檢檢站站DefectiveDefective DetailsDe

46、tailsNo不不良良現(xiàn)現(xiàn)象象數(shù)數(shù)量量比比率率纍纍計計Root Cause1臟污40058.8%58.8%原材料，生產(chǎn)過程膠套汗印2殘膠16023.5%82.4%收卷料，離型膜移位3溢膠527.6%90.0%原材料，背膠溢膠4指甲印314.6%94.6%有部份試模產(chǎn)品需手撕離型膜5背膠接頭192.8%97.4%50米一接頭6折痕182.6%100.0%原材料卷料裏面接頭處1-2張產(chǎn)品4001605231191858.8%82.4%90.0%94.6%97.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印背膠接頭折痕01002003004005000.0%25.0

47、%50.0%75.0%100.0%Defective QtyDefective Rate789101112131415Total6801包包裝裝站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00成成品品檢檢驗驗站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量

48、比率纍計Root Cause1孔內(nèi)廢料未清除350.0%50.0%2離型膜移位233.3%83.3%3破損116.7%100.0%45678910678910Total61站站DefectiveDefective DetailsDetails32150.0%83.3%100.0%Defective Pareto Chart 孔內(nèi)廢料未清除離型膜移位破損012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%D

49、efective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause12345678Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%De

50、fective QtyDefective Rate9101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0

51、%25.0%50.0%75.0%100.0%Defective QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective

52、 QtyDefective RateNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective

53、 QtyDefective Rate101112131415Total00站站DefectiveDefective DetailsDetailsNo不良現(xiàn)象數(shù)量比率纍計Root Cause123456789101112131415Total00Defective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateWork Order:Material Lot No.Total 良良品品數(shù)數(shù)1st Pass Yield(直直通通率率)Final Yield857092.17%98.6

54、2%8570100.00%100.00%57998.97%99.83%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%100.00%57991.22%98.45%Corrective ActionDue dayOwner勤換膠套減少臟污改換 收料機人工貼膠無法避免有貼斜現(xiàn)象材料固定尺寸無法改變無法改變Remarks : Please fill white box only.Root Cause原材料，生產(chǎn)過程膠套汗印收卷料，離型膜移位原材料，背膠溢膠有部份試模產(chǎn)

55、品需手撕離型膜50米一接頭原材料卷料裏面接頭處1-2張產(chǎn)品4001605231191858.8%82.4%90.0%94.6%97.4%100.0%Defective Pareto Chart 臟污殘膠溢膠指甲印背膠接頭折痕01002003004005000.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDef

56、ective RateCorrective ActionDue dayOwnerRoot Cause32150.0%83.3%100.0%Defective Pareto Chart 孔內(nèi)廢料未清除離型膜移位破損012340.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective Actio

57、nDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%

58、25.0%50.0%75.0%100.0%Defective QtyDefective RateDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseDefective Pareto Chart 00.20.

59、40.60.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateCorrective ActionDue dayOwnerCorrective ActionDue dayOwnerDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateRoot CauseRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%De

60、fective QtyDefective RateCorrective ActionDue dayOwnerRoot CauseDefective Pareto Chart 00.811.20.0%25.0%50.0%75.0%100.0%Defective QtyDefective RateDaily Yield ReportPart No.Material生産日期1. Process Yield ControlRemarks : Please fill white box only.NOWorkstationInput Qty1st passQty1st defectQt