焊接材料質(zhì)量管理規(guī)定

1、目錄Table of Contents1 范圍61 Scope62 引用標(biāo)準(zhǔn)62. Normative references63 職責(zé)83. Responsibilities84 采購(gòu)84. Purchase85 驗(yàn)收95.1 驗(yàn)收項(xiàng)目95.1.1 包裝檢驗(yàn)95.1.2 質(zhì)量證明書檢驗(yàn)95. Acceptance inspection95.1 Inspection items95.1.1 Packing inspection95.1.2 Inspection of quality certificates95.1.3 外觀檢驗(yàn)95.1.4 成分及性能試驗(yàn)105.2 檢驗(yàn)結(jié)果的認(rèn)可105.3 驗(yàn)

2、收標(biāo)記105.1.3 Exterior inspection105.1.4 Composition and performance test105.2 Approval of inspection results105.3 Inspection mark106 入庫(kù)106. Warehousing117 庫(kù)存保管117.1 存放條件117. Storage117.1 Storage conditions117.2 庫(kù)存期間的檢查127.2 Inspection during storage128 出庫(kù)128. Distribution129 使用過(guò)程中的管理139.1 一般要求139. Man

3、agement during use149.1 General requirements149.2 烘干、保溫及清理149.2 Drying, heat insulation and cleaning149.3 識(shí)別標(biāo)志159.4 焊接材料的回收159.3 Identification mark159.4 Recovery of welding materials159.5 回收的焊接材料的烘干169.6 焊劑的重復(fù)使用169.5 Dry of recovery welding materials169.6 Repeated use of welding flux16焊接材料質(zhì)量管理規(guī)程Cor

4、porate Management Rules for Welding Material Quality Control1 范圍本標(biāo)準(zhǔn)規(guī)定了焊接材料,包括焊條、焊絲、焊劑、合金粉末、襯墊及焊接用氣體等，在采購(gòu)、驗(yàn)收、庫(kù)存保管及使用過(guò)程中的管理要求。為了保證焊接材料的使用性能，應(yīng)具備必要的貯存、烘干、清理設(shè)施，建立可靠的管理規(guī)程并嚴(yán)格執(zhí)行。本標(biāo)準(zhǔn)適用于焊接生產(chǎn)中，上述這些焊接材料的質(zhì)量管理。1 ScopeThis Standard specifies management requirements of welding materials (e.g., welding electrode, we

5、lding wire, welding flux, alloy powder, backing and welding gas) during purchase, acceptance, warehousing and use. In order to ensure service performance of welding materials, necessary storage, drying and cleaning installations shall be made available, and reliable management specifications shall b

6、e established and strictly observed.This Standard applies to quality management of the said welding materials during welding operation.2 引用標(biāo)準(zhǔn)下列標(biāo)準(zhǔn)所包含的條文，通過(guò)在本標(biāo)準(zhǔn)中引用而構(gòu)成為本標(biāo)準(zhǔn)的條文。標(biāo)準(zhǔn)出版時(shí)，所示版本均為有效。所有標(biāo)準(zhǔn)都會(huì)被修訂，使用本標(biāo)準(zhǔn)的各方應(yīng)探討使用下列標(biāo)準(zhǔn)最新版本的可能性。GB/T5117-1995碳鋼焊條GB/T5118-1995低合金焊條GB/T983-1995不銹鋼焊條GB/T984-2001堆焊焊條 2. Norma

7、tive referencesThe following standards contain provisions which, through reference in this Standard, constitute provisions of this Standard.At time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this standard are encourage

8、d to investigate the possibility of applying the most recent editions of the standards indicated below.GB/T5117-1995Carbon steel electrodesGB/T5118-1995Low alloy steel electrodesGB/T983-1995Stainless steel covered electrodesGB/T984-2001Hardfacing electrodes for shielded metal arc weldingGB/T 1381492

9、 鎳及鎳合金焊條GB/T 156201995 鎳及鎳合金焊絲GB/T14957-1994熔化焊用鋼絲GB/T8110-1995氣體保護(hù)電弧焊用碳鋼、低合金鋼焊絲GB/T10045-2001碳鋼藥芯焊絲GB/T17493-1998低合金鋼藥芯焊絲GB 424285 焊接用不銹鋼絲GB/T5293-1999埋弧焊用碳鋼焊絲和焊劑GB/T 1381492 Nickel and nickel alloy covered welding electrodesGB/T 156201995 Nickel and nickel alloy wires for welding rodsGB/T14957-199

10、4 Steel wires for melt weldingGB/T8110-1995Welding electrodes and rods for gas shielding arc welding of carbon and low alloy steelGB/T10045-2001 Carbon steel flux cored electrodes for arc weldingGB/T17493-1998 Low alloy steel flux cored electrodes for arc weldingGB 424285 Stainless steel wires for w

11、eldingGB/T5293-1999 Carbon steel electrodes and fluxes for submerged arc weldingGB/T12470-2003低合金鋼埋弧焊用焊劑GB10433-2002電弧螺柱焊用園柱頭焊釘GB/T4842-2006純氬GB/T6052-1993工業(yè)用二氧化碳HG/T2537-1993焊接用二氧化碳 CCS 規(guī)范 材料焊接部分DNV 規(guī)范 材料焊接部分ABS 規(guī)范 材料焊接部分GL 規(guī)范 材料焊接部分BV 規(guī)范 材料焊接部分LR 規(guī)范 材料焊接部分GB/T12470-2003 Low-alloy steel electrodes

12、and fluxes for submerged arc weldingGB10433-2002Cheese head studs for arc stud weldingGB/T4842-2006 Pure argonGB/T6052-1993 Commercial liquid carbon dioxideHG/T2537-1993Carbon dioxide for welding purposeCCS - Rules for materials and weldingDNV -Rules for materials and weldingABS - Rules for material

13、s and weldingGL - Rules for materials and weldingBV - Rules for materials and weldingLR - Rules for materials and welding3 職責(zé)3.1 設(shè)計(jì)部根據(jù)各項(xiàng)目的特點(diǎn)和要求制定材料準(zhǔn)備單。3.2 物資部根據(jù)材料準(zhǔn)備單負(fù)責(zé)采購(gòu)相關(guān)事宜，并且負(fù)責(zé)材料的入庫(kù)保管和出庫(kù)。3.3 質(zhì)管部負(fù)責(zé)來(lái)料驗(yàn)收和現(xiàn)場(chǎng)的使用監(jiān)督。3.4 各生產(chǎn)使用部門負(fù)責(zé)焊材的領(lǐng)用、保管和發(fā)放回收事宜。3.5 對(duì)業(yè)主規(guī)定有特殊要求的項(xiàng)目，要根據(jù)業(yè)主的規(guī)定要求修訂具體項(xiàng)目的管理規(guī)定，并監(jiān)督執(zhí)行。 3. Responsibi

14、lities3.1 Design Department shall make a material requisition based on the features and requirements of each project.3.2 Procurement Department is responsible for making purchases according to the material requisition and for warehousing materials and sending materials out of warehouse.3.3 Quality M

15、anagement Department is responsible for incoming inspection and supervision over field use.3.4 Each production department is responsible for the requisition, custody, distribution and recovery of welding materials.3.5 For each project specially required by the Owner, the management rules for the pro

16、ject shall be made according to the Owners requirement and the implementation of such rules shall be supervised.4 采購(gòu)4.1 焊接材料的采購(gòu)人員應(yīng)具備足夠的焊接材料基本知識(shí)，了解焊接材料在焊接生產(chǎn)中的用途及重要性。4.2 焊接材料的采購(gòu)應(yīng)依據(jù)訂貨技術(shù)條件，按擇優(yōu)定點(diǎn)的原則，在合格供應(yīng)商中選擇采購(gòu)。在可能的條件下，盡量配套采購(gòu)。4.3 特殊焊接材料，或有特殊技術(shù)要求的焊接材料，應(yīng)按焊接主管人員指定的供貨單位采購(gòu)。4.4 焊接材料的采購(gòu)，確保供貨方,生產(chǎn)企業(yè)已建立可靠的質(zhì)量體系，具備可

17、滿足我方生產(chǎn)需求的生產(chǎn)能力。4.5 焊接材料的供貨方應(yīng)提供焊接材料的質(zhì)量證明書(說(shuō)明書)或合格標(biāo)記，船級(jí)社證書，并保證其所提供的焊接材料產(chǎn)品符合有關(guān)標(biāo)準(zhǔn)或供貨協(xié)議的要求。4. Purchase4.1 Welding materials purchasing personnel shall have adequate basic knowledge on welding materials and learn about the purpose and significance of welding materials in welding operation.4.2 Welding mater

18、ials shall be purchased from qualified suppliers who offer quality products with reasonable prices according to technical ordering specifications.4.3 Special welding materials or welding materials with special technical requirements shall be purchased from suppliers designated by welding supervisor.

19、4.4 The supplier or manufacturer of welding materials shall have established a reliable quality system and enjoy the production capability of satisfying the Companys demands.4.5 The supplier of welding materials shall present the quality certificate/specifications or mark of conformity or classifica

20、tion certificate, and ensure that its welding materials and products conform to the requirements of relevant standards or supply agreement.5 驗(yàn)收5.1 驗(yàn)收項(xiàng)目焊接材料的驗(yàn)收內(nèi)容應(yīng)依據(jù)焊接產(chǎn)品的制造規(guī)程、焊接產(chǎn)品的種類、船級(jí)社要求、業(yè)主技術(shù)條件要求及實(shí)際需要確定。5.1.1 包裝檢驗(yàn)檢驗(yàn)焊接材料的包裝是否符合有關(guān)標(biāo)準(zhǔn)要求，是否完好，有無(wú)破損、受潮現(xiàn)象。5.1.2 質(zhì)量證明書檢驗(yàn)對(duì)于附有質(zhì)量證明書，船級(jí)社證書的焊接材料，核對(duì)其質(zhì)量證明書，船級(jí)社證書所提供的

21、數(shù)據(jù)是否齊全，并符合規(guī)定要求。5. Acceptance inspection5.1 Inspection itemsInspection items of welding materials shall be determined in accordance with manufacturing specifications and types of welding products, classification society rules, Owners technical conditions and actual requirements.5.1.1 Packing inspecti

22、onCheck and make sure the package of welding materials meets the requirements of relevant standards, is sound, undamaged and not damped.5.1.2 Inspection of quality certificatesFor welding materials furnished with quality certificates or classification certificates, check and make sure the data as pr

23、ovided in such certificates are all complete and meet specified requirements.5.1.3 外觀檢驗(yàn)檢驗(yàn)焊接材料的外表面是否污染，在儲(chǔ)運(yùn)過(guò)程中是否產(chǎn)生有可能影響焊接質(zhì)量的缺陷，識(shí)別標(biāo)志是否清晰、牢固，與產(chǎn)品實(shí)物是否相符。5.1.4 成分及性能試驗(yàn)如需要，應(yīng)按技術(shù)要求進(jìn)行焊接材料復(fù)驗(yàn)，根據(jù)有關(guān)標(biāo)準(zhǔn)或供貨協(xié)議的要求，進(jìn)行相應(yīng)的試驗(yàn)。5.2 檢驗(yàn)結(jié)果的認(rèn)可焊接材料的檢驗(yàn)方法及檢驗(yàn)規(guī)則一般應(yīng)根據(jù)有關(guān)標(biāo)準(zhǔn)，船級(jí)社規(guī)范要求確定。必要時(shí)亦可由供需雙方協(xié)商確定。焊接材料經(jīng)驗(yàn)收檢驗(yàn)后應(yīng)出具檢驗(yàn)報(bào)告，并經(jīng)有關(guān)職能部門認(rèn)可。5.3 驗(yàn)收標(biāo)記驗(yàn)

24、收合格的焊接材料應(yīng)在每個(gè)包裝上做專門的標(biāo)記。5.1.3 Exterior inspectionCheck and make sure the exterior of welding materials is uncontaminated, free of any defect that occurs during storage or transportation and is likely to affect welding quality, and that their identification marks are clear and fast and consistent with

25、actual conditions of the products.5.1.4 Composition and performance testIf necessary, welding inspection shall undergo re-inspection in accordance with technical requirements or corresponding tests as required in relevant standards or supply agreement.5.2 Approval of inspection resultsThe methods an

26、d rules for inspection of welding materials shall be generally determined in accordance with the requirements of relevant standards and classification society rules. If necessary, such methods and rules may be determined through negotiation by the buyer and the seller.After acceptance inspection of

27、welding materials, an inspection report shall be issued, subject to approval by relevant functional departments.5.3 Inspection markEach package of accepted welding materials shall be properly marked.6 入庫(kù)存放焊接材料的庫(kù)內(nèi)可根據(jù)需要，劃分為“待檢”、“合格”及“不合格”等區(qū)域，各區(qū)域要有明顯的標(biāo)記。驗(yàn)收合格的焊接材料應(yīng)進(jìn)行入庫(kù)登記。其內(nèi)容包括：a) 焊接材料的名稱、型號(hào)(或牌號(hào))，或內(nèi)部移植代號(hào)

28、；b) 生產(chǎn)廠；c) 規(guī)格；d) 批號(hào)或爐號(hào)；e) 數(shù)量(或重量)；f) 生產(chǎn)日期；g) 入庫(kù)日期；h) 有效期(自驗(yàn)收合格之日起至規(guī)定的期限)。焊接材料入庫(kù)后即應(yīng)建立相應(yīng)的庫(kù)存檔案，如入庫(kù)登記、質(zhì)量證明書、船級(jí)社證書、驗(yàn)收檢驗(yàn)報(bào)告、檢查及發(fā)放記錄等。6. WarehousingThe warehouse where welding materials are stored will be divided into such zones as “inspection required”, “accepted” and “unaccepted” with different and conspi

29、cuous marks.Accepted welding materials shall undergo warehousing registration, including:a) Name, model number (or designation) or internal transfer code of welding materials;b) Manufacturer;c) Specifications;d) Batch number or furnace number;e) Quantity (or weight);f) Date of production;g) Warehous

30、ing date;h) Effective period (from the date of acceptance to a specified date).After warehousing of welding materials, corresponding storage archives shall be established, including warehousing register, quality certification, classification certificate, acceptance report, and inspection and distrib

31、ution records.7 庫(kù)存保管7.1 存放條件7.1.1 焊接材料的儲(chǔ)存庫(kù)應(yīng)保持適宜的溫度及濕度。室內(nèi)溫度應(yīng)在 5以上，相對(duì)濕度不超過(guò) 60%。室內(nèi)應(yīng)保持干燥、清潔，不得存放有害介質(zhì)。7.1.2 焊接材料應(yīng)按有關(guān)的技術(shù)要求和安全規(guī)程妥善保管。因吸潮而可能導(dǎo)致失效的焊接材料，在存放時(shí)應(yīng)采取必要的防潮措施，如設(shè)置貨架、采用防潮劑或去濕器等。品種、型號(hào)及牌號(hào)、批號(hào)、規(guī)格、入庫(kù)時(shí)間不同的焊接材料，應(yīng)分類、分批存放，并有明確的區(qū)別標(biāo)志，以免混雜。7. Storage7.1 Storage conditions7.1.1 The storeroom of welding materials sh

32、all always have suitable temperature and humidity.Indoor temperature shall be above 5 and relative humidity shall not exceed 60%. The storeroom shall be kept dry and clean inside and store no harmful agents.7.1.2 Welding materials shall be stored in accordance with relevant technical requirements an

33、d safety regulations.Welding materials likely to fail due to dampness shall be provided with necessary moisture-proof measures, such as installation of storage rack or use of desiccant or dehumidifier.For fear of mixed storage, welding materials that differ in type, model number, designation, batch

34、number, specifications and warehousing date shall be stored under different categories and in batches and have conspicuous identification marks.7.2 庫(kù)存期間的檢查庫(kù)存管理人員應(yīng)具備有關(guān)焊接材料保存的基本知識(shí)，熟悉本崗位的各項(xiàng)管理程序和制度。定期對(duì)庫(kù)存的焊接材料進(jìn)行檢查，并將檢查結(jié)果作書面記錄。發(fā)現(xiàn)由于保存不當(dāng)而出現(xiàn)可能影響焊接質(zhì)量的缺陷時(shí)，應(yīng)及時(shí)報(bào)告質(zhì)檢，和相關(guān)部門，會(huì)同有關(guān)職能部門及時(shí)處理。7.2 Inspection during storag

35、eStorekeepers shall possess basic knowledge on storage of welding managers and familiarize themselves with all management procedures and systems for their respective posts.Check welding materials in stock periodically and record inspection results in writing.In case of any defect attributable to imp

36、roper storage and likely to affect welding quality, it shall be timely reported to quality management and associated departments for timely disposal along with relevant functional departments.8 出庫(kù)8.1 為了保證焊接材料在其有效期內(nèi)得到使用，避免庫(kù)存超期所引起的不良后果，焊接材料的發(fā)放應(yīng)按“先入先出”的原則進(jìn)行。8.2 焊接材料的出庫(kù)量應(yīng)嚴(yán)格按產(chǎn)品消耗定額控制，并以領(lǐng)料單為出庫(kù)憑據(jù)，經(jīng)庫(kù)存管理人員核準(zhǔn)

37、之后方可發(fā)放。8. Distribution8.1 To ensure the use of welding materials within effective period and avoid bad consequence of expiration of storage life, the distribution of welding materials shall follow the “FIFO (first in, first out)” principle.8.2 The quantity of welding materials taken out of warehouse

38、 shall be controlled in strict accordance with product consumption data, and warehousing materials may be sent out of warehouse only against the corresponding material requisition and with the approval by storekeeper.8.3 庫(kù)存超期的焊接材料庫(kù)存期超過(guò)規(guī)定期限的焊條、焊劑、焊絲及藥芯焊絲，需經(jīng)有關(guān)職能部門復(fù)驗(yàn)合格后方可發(fā)放使用。復(fù)驗(yàn)原則上以考核焊接材料是否產(chǎn)生可能影響焊接質(zhì)量的缺

39、陷為主，一般僅限于外觀及工藝性能試驗(yàn)，但對(duì)焊接材料的使用性能有懷疑時(shí)，可增加必要的檢驗(yàn)項(xiàng)目。規(guī)定期限自生產(chǎn)日期始可按下述方法確定：a) 材料供應(yīng)商的焊接材料質(zhì)量證明書或說(shuō)明書推薦的期限；b) 包裝密封良好的焊接材料為三年；c) 一般包裝的焊接材料，及其他焊接材料為二年。8.3 Welding materials with expired storage lifeWelding electrodes, fluxes, wires and flux cored welding wires whose storage life expires may be distributed for use o

40、nly after they pass re-inspection organized by relevant functional departments.Re-inspection is generally aimed at checking if any defect likely to affect welding quality occurs to welding materials, and is usually limited to exterior inspection and process performance test. If there is any about se

41、rvice performance of welding materials, necessary inspection items may be included.The specified period is any of the following periods of time as from the date of production:a) Period as recommended in quality certificate or specification of welding material supplier;b)The storage life of welding m

42、aterials with good packing and sealing is three years;c) The storage life of welding materials with ordinary packing and other welding materials is two years.8.4 受潮、變質(zhì)的焊接材料對(duì)于嚴(yán)重受潮、變質(zhì)的焊接材料，應(yīng)由質(zhì)檢和有關(guān)職能部門進(jìn)行必要的檢驗(yàn)，并作出降級(jí)使用或報(bào)廢的處理決定之后，方可準(zhǔn)許出庫(kù)。對(duì)于這類焊接材料的去向必須嚴(yán)格控制。8.4 Dampened, deteriorated welding materialsFor sev

43、erely dampened or deteriorated welding materials, quality management and relevant functional departments shall make necessary inspection and decide on concession or scrapping before such materials may be taken out of warehouse. The flow direction of those materials must be strictly controlled.9 使用過(guò)程

44、中的管理9.1 一般要求9.1.1 車間應(yīng)設(shè)置專門的焊接材料管理員，負(fù)責(zé)焊接材料的焙烘、保管、發(fā)放及回收。9.1.2 使用管理職責(zé)車間的生產(chǎn)主管人員對(duì)焊接材料的管理及使用全面負(fù)責(zé)；焊接技術(shù)人員及車間檢查員應(yīng)對(duì)焊接材料的管理及使用進(jìn)行必要的檢查監(jiān)督，確保焊接材料的正確使用，防止由于焊接材料管理不善而發(fā)生質(zhì)量事故。9. Management during use9.1 General requirements9.1.1 The workshop shall have a welding materials management clerk who is responsible for drying

45、, custody, distribution and recovery of welding materials.9.1.2 Responsibility for use and managementProduction supervisor in the workshop assumes overall responsibility for management and use of welding materials;Welding technicians and workshop inspectors shall conduct necessary inspection and sup

46、ervision over the management and use of welding materials to ensure correct use of welding materials and prevent quality accident due to inappropriate management of welding materials.9.2 烘干、保溫及清理9.2.1 烘干及清理焊接材料的場(chǎng)所應(yīng)具備合適的烘干、保溫設(shè)施，及清理手段。烘干、保溫設(shè)施應(yīng)有可靠的溫度控制、時(shí)間控制及顯示裝置。儀器儀表應(yīng)經(jīng)過(guò)計(jì)量檢定。9.2.2 焊接材料在烘干及保溫時(shí)應(yīng)嚴(yán)格按有關(guān)技術(shù)要求執(zhí)

47、行。焊接材料在烘干時(shí)應(yīng)排放合理、有利于均勻受熱及潮氣排除。堆高不超過(guò)70mm。烘干焊條時(shí)應(yīng)注意防止焊條因驟冷驟熱而導(dǎo)致藥皮開裂或脫落。9.2.3 不同類型的焊接材料應(yīng)分別烘干，避免混雜。9.2.4 焊接材料制造廠對(duì)有烘干要求的焊接材料，應(yīng)提供明確的烘干條件。焊接材料的烘干規(guī)范可參照焊接材料說(shuō)明書的要求確定。9.2 Drying, heat insulation and cleaning9.2.1 The site for drying and cleaning welding materials shall have adequate drying and heat insulating fa

48、cilities and cleaning methods. Drying and heat insulating installations shall have reliable temperature control, time control and indication devices. Instruments shall be measured and calibrated.9.2.2 Drying and heat insulation of welding materials shall be done in strict accordance with relevant te

49、chnical requirements.At the time of drying, welding materials shall be so reasonably placed to facilitate even heating and moisture elimination. The height of stack does not exceed 70mm.During the drying of welding electrodes, great care shall taken to prevent any crack in or shedding of electrode c

50、oating due to shock cooling and heating.9.2.3 Welding materials of different types shall be dried separately.9.2.4 If the manufacturer of a particular welding material has special drying requirements, it shall specify such requirements. Drying specifications for welding materials may be determined a

51、ccording to product specifications of welding materials.9.2.5 烘干后的焊接材料應(yīng)在規(guī)定的溫度范圍內(nèi)保存，以備使用。9.2.6 焊接材料管理員對(duì)焊接材料的烘干、保溫、發(fā)放及回收應(yīng)作詳細(xì)記錄，達(dá)到焊接材料使用的可追溯性。9.2.7 焊絲表面必須光滑、整潔，無(wú)油、銹及污物附著。9.2.8 真空包裝焊接材料采用真空包裝，按照焊接材料制造商技術(shù)規(guī)格書的規(guī)定，允許不進(jìn)行焙烘的焊接材料，可直接使用，但必須在 4 小時(shí)內(nèi)用完，或嚴(yán)格按照焊接材料制造商技術(shù)規(guī)格書的規(guī)定發(fā)放和使用。如果超過(guò)保存期，或發(fā)現(xiàn)真空包裝破損，禁止使用。 After drying

52、, welding materials shall be kept within a specified temperature range.9.2.6 Welding materials management clerk shall record in detail the drying, heat insulation, distribution and recovery of welding materials to ensure the traceability of welding materials usage.9.2.7 The surface of welding wire must be smooth, tidy and free of oil, rust or filth.9.2.8 Welding materials with vacuum packingIf vacuum packing is adopted, welding materials that are allowed not to be dried according to technical specifica