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1、鑄造名詞術語(GB5611-85)耐火度(耐火性)refractoriness耐火磚 firebrick1基本術語3.4.3而寸火粘土 fireclay1.1foundry, founding, casting3.4.4硅磚 silica brick1.2工藝 foundry technology3.4.5鎂砂 grain magnesite1.3鑄件 casting3.5造型材料1.4砂型鑄造sand casting process3.5.1造型材料molding material1.5特種special casting process3.5.2砂 sand2合金性能3.5.3水洗砂 was

2、hed-out sand2.1流動性 fluidity3.5.4硅砂 silica sand2.2充型能力mold-f川ing capacity3.5.5天然砂 natural sand2.3吸氣 gas absorption3.5.6人工砂 artificial sand2.4過冷 undercooling, supercooling3.5.7天然粘土砂naturally clay-bonded2.5過冷度 degree of undercoolingsand2.6成核 nucleation3.5.8橄欖石砂olivine sand2.7自發(fā)成核(均質(zhì)成核)homogeneous3.5.9銘

3、鐵礦砂chromite sandnucleation3.5.10錯砂 zircon sand2.8非自發(fā)成核(非均質(zhì)成核)3.5.11炭粒砂 carbon sandheterogeneous nucleation3.5.12精硅砂 sharp sand2.9凝固溫度范圍solidification range3.5.13紅砂 red sand2.10定向凝固(順序凝固)directional3.5.14熟料砂 chamotte sandsolidification3.5.15粘結劑 binder2.11液態(tài)收縮(液體收縮)liquid3.5.16粘土 claycontraction3.5.17

4、無機粘結齊 Uinorganic binder2.12凝固收縮 solidification contraction3.5.18有機粘結齊Uorganic binder2.13固態(tài)收縮(固體收縮)solid3.5.19高嶺土 kaolincontraction3.5.20膨潤土 bentonite2.14凝固時間 solidification time3.5.21鈉基膨潤土sodium bentonite2.15自由收縮 free contraction3.5.22鈣基膨潤土 calcium bentonite2.16受阻收縮hindered contraction3.5.23活化膨潤土 ac

5、tivated bentonite2.17鑄件線收縮率shrinkage3.5.24干性油 drying oil自硬粘結劑(冷硬粘結劑)no bake2.18收縮應力contraction stress3.5.252.19熱應力 thermal stressbinder2.20相變應力transformation stress,3.5.26熱固樹脂粘結劑thermosetting resinphase change stressbinder2.21鑄造應力casting stress3.5.27油類粘結劑oil based binder2.22殘留應力(殘余應力)residual stress

6、3.5.28水玻璃粘結劑 water glass binder,3鑄造用材料sodium silicate binder3.1金屬原材料3.5.29紙漿廢液lignin liquor3.1.1金屬原材料 metallic raw material3.5.30合脂粘結劑 synthetic fat binder3.1.2生鐵 pig iron3.5.31水玻璃模數(shù)sodium silicate modulus3.1.3鐵合金 ferro-alloy3.6輔助材料3.1.4回爐料 foundry returns3.6.1附加物additives3.1.5中間合金 master alloy3.6.2

7、發(fā)熱齊 Uexothermic mixture3.23.2.1燃料3.6.3分型劑(脫模劑)parting agent,stripping agentwahJRm foundry coke3.2.2冶金焦炭 metallurgical coke3.6.4固化劑(硬化劑)hardener3.2.3固定碳 fixed carbon3.6.5懸浮齊suspending agent3.3熔齊J3.6.6涂料 coating3.3.1熔劑flux3.7砂處理3.3.2除氣熔劑(除氣劑)degassing flux3.7.1型砂制備(砂處理)sand preparation3.3.3覆蓋熔劑(覆蓋劑)co

8、vering flux3.7.2混砂 sand mulling, sand mixing3.3.4精煉熔劑(精煉劑)refining flux3.7.3型砂(造型混合料)molding sand3.4耐火材料3.7.4芯砂(造芯混合料)core sand合成砂 synthetic sand自硬砂 self-hardening sand水玻璃砂 sodium silicate-bonded sand覆膜砂 precoated sand爛砂泥(麻泥)10am調(diào)勻砂 temper sand面砂 facing sand背砂(填充砂)backing sand單一砂 unit sand含泥量 clay c

9、ontent含水量 moisture content舊砂 floor sand枯砂(焦砂) burnt sand廢砂 waste sand熱砂 hot sand松砂 aeration , sand-cutting篩分(篩析)screen analysis舊砂處理 sand reconditioning舊砂再生 sand reclamation沉降分選 elutriation, decantation型砂性能及試驗型砂試驗 sand testing透氣性 permeability流動性 flowability型砂強度 sand strength濕強度 green strength干強度 dry

10、strength耐用性(復用性)durability砂型(芯)硬度 mold hardness熱變形 hot deformation殘留強度 retained strength熱強度 hot strength韌性 toughness發(fā)氣率(發(fā)氣速度)gas evolution rate發(fā)氣性(發(fā)氣量)gas evolution吸濕性 moisture absorption落砂性 knock-out capability潰散性 collapsibility膠質(zhì)價 colloid index破碎指數(shù) shatter index砂處理設備熱氣流烘砂裝置hot pneumatic tubedrier混

11、砂機 sand muller, sand mixer松砂機 aerator, sand cutter冷卻提升機cooling elevator,coolevator篩砂機 riddle磁力滾筒magnetic separator舊砂再生設備sand reclamation氣力輸送裝置pneumatic tubeconveyor4鑄造合金鑄鐵鑄鐵 cast iron鑄鐵石墨形態(tài)morphology ofgraphite in cast iron灰鑄鐵(灰口鑄鐵) gray cast iron白 口鑄鐵 white cast iron麻 口鑄鐵 mottled cast iron共晶度 degre

12、e of saturation碳當量 carbon equivalent片狀石墨 flake graphite初生石墨 primary graphite孕育鑄鐵 inoculated cast iron球墨鑄鐵 spheroidal graphite cast iron, nodular graphite iron, ductile iron4.1.12球狀石墨spheroidal graphite,nodular graphite4.1.13可鍛鑄鐵malleable cast iron4.1.14黑心可鍛鑄鐵black heart malleablecast iron4.1.15珠光體可鍛

13、鑄鐵pearlitic malleablecast iron4.1.16鐵素體可鍛鑄鐵ferritic malleablecast iron4.1.17白心可鍛鑄鐵white heart malleablecast iron4.1.18團絮石墨 tempered graphite4.1.19冷硬鑄鐵(激冷鑄鐵)chilled iron4.1.20而寸磨鑄鐵 wear resisting cast iron4.1.21而寸熱鑄鐵 heat resisting cast iron4.1.22而寸酸鑄鐵 acid resisting cast iron4.1.23高硅鑄鐵 high silicon

14、cast iron4.1.24蠕墨鑄鐵 vermicular cast iron,compacted graphite cast iron4.1.25蠕蟲狀石墨vermicular graphite4.1.26合金鑄鐵alloy cast iron4.2鑄鋼4.2.1鑄鋼 cast steel4.2.2炭素鑄鋼carbon cast iron4.2.3低合金鑄鋼 low alloy cast steel4.2.4高鎰鋼 high manganese steel4.2.5鐵素體鋼ferritic steel4.3鑄造非鐵合金4.3.1青銅 bronze4.3.2鉛青銅 lead bronze4.

15、3.3鋁青銅 aluminum bronze4.3.4黃銅 brass4.3.5鋁銅合金 aluminum-copper alloy4.3.6鋁鎂合金 aluminum-magnesium alloy4.3.7鋁硅合金aluminum-silicon alloy4.3.8鎂合金 magnesium alloy4.3.9軸承合金(減摩合金)bearing metal,antifrictional metal4.3.10巴氏合金 babbitt alloy4.3.11鈦合金 titanium alloy5熔煉工藝及設備5.1熔煉基本術語5.1.1熔化(熔煉)melting5.1.2重熔 remel

16、ting5.1.3爐料 charge5.1.4熔化率 melting rate5.1.5爐料計算charge calculation5.1.6雙聯(lián)熔煉duplexing5.1.7元素燒損(元素燒損率)meltinglossesof various chemical elements5.1.8熔煉損耗(燒損)total melting loss5.1.9還原氣氛 reducing atmosphere5.1.10氧化氣氛 oxidizing atmosphere5.1.11惰性氣體 inert gas5.1.12堿度(堿性指數(shù))index of basicity5.1.13堿性渣 basic s

17、lag5.1.14酸性渣 acid slag5.1.15精煉 refining5.1.16遺傳性heredity5.2鑄鐵熔煉5.2.1風口比 tuyere ratio5.2.2有效高度 effective height5.2.3送風強度 blast intensity5.2.4預熱送風hot blast5.2.5底焦 coke bed5.2.6層焦 coke split5.2.7隔焦(結力焦)buffer coke charge5.2.8爐襯 furnace lining5.2.9堿性爐襯 basic lining5.2.10酸性爐襯 acid lining5.2.11棚料 bridging

18、5.2.12熔池bath5.2.13吸碳 carbon pick-up5.2.14鐵焦比(焦比) iron-coke ratio5.2.15出渣 deslagging5.2.16打爐 cupola drop5.3鑄鋼5.3.1氧化熔煉法 oxidizing melting5.3.2不氧化熔煉法 dead melting5.3.3真空熔煉vacuum refining5.3.4電渣熔煉electro-slag melting5.3.5熔渣slag5.3.6沉渣 sludge5.3.7浮渣 dross, cinder5.3.8 boil氧化期(沸騰期)oxidizing stage,5.3.9還原

19、期 deoxidizing stage, blocking stage5.3.10還原渣 reducing slag5.3.11氧化渣 oxidizing slag5.3.12白渣 white slag5.3.13脫氧 deoxidation5.3.14扒渣 slagging- off5.3.15脫碳 decarburization5.3.16 脫硫 desulphurization5.3.17脫磷 dephosphorization5.3.18增碳 recarburizing5.3.19脫氧齊 Udeoxidizer5.4非鐵金屬熔煉5.4.1揮發(fā)損耗 volatilizing losses

20、5.4.2靜置 stewing, holding5.4.3吹氮 nitrogen flushing5.5熔煉設備5.5.1沖天爐 cupola5.5.2水冷沖天爐water-cooled cupola5.5.3熱風沖天爐 hot-blast cupola5.5.4濕法除塵器 wet cap5.5.5爐缸 cupola well5.5.6前爐 forehearth5.5.7沖天爐加料機 cupola charging5.5.8machine爬式加料機skip hoist5.5.9電磁配鐵稱 electro-magnetic weighing5.5.10balancer電磁盤 electromag

21、netic chuck5.5.11電弧爐(直接電弧爐)arc furnace,5.5.12direct arc furnace感應電爐electric induction furnace5.5.13電渣爐 electroslag furnace5.5.14電磁攪拌 electromagnetic agitation5.5.15澆包ladle5.5.16搖包 shaking ladle5.5.17底注包 bottom pouring ladle5.5.18保溫爐 holding furnace5.5.19塔端爐 crucible furnace5.6熔融金屬處理5.6.1孕育 inoculati

22、on5.6.2多孔塞法 porous plug process5.6.3變質(zhì) modification5.6.4墨化齊 U graphitizer5.6.5過熱 superheating5.6.6石睪球化處理nodularizing treatment5.6.75.6.8of graphite碳當量儀 eutectometer三角試塊 wedge test-piece5.6.9真空除氣 vacuum degassing5.7澆注5.7.1澆注 pouring5.7.2保護氣氛澆注pouring under controlled5.7.3atmosphere澆注速度 pouring rate5.

23、7.4澆注溫度 pouring temperature5.7.5澆注時間pouring time5.7.6澆注位置pouring position5.7.7型內(nèi)孕育inmold inoculation5.7.8壓鐵 weight5.7.9搗冒口 churning, pumping5.7.10點冒口(補注)teeming浸入式高溫計immersion pyremeter補爐 patching爐齡(爐襯壽命)campaign6工藝設計及工藝裝備工藝設計鑄造工藝設計mold design鑄造工藝裝備設計foundry toolsdesign鑄造工藝圖foundry molding drawing鑄件

24、圖(毛坯圖) drawing of rough casting起模斜度(拔模斜度)pattern draft收縮余量 shrinkage allowance工藝補正量 molding allowance加工余量 machining allowance吃砂量 mold thickness補貼 pad分型負數(shù) joint allowance鑄件尺寸公差dimensional toleranceof casting鑄件重量公差weight allowance ofcasting鑄件加工基準面reference face formachining of casting鑄件表面粗糙度surface ro

25、ughness ofcasting澆冒口系統(tǒng)澆注系統(tǒng)(澆口) gating system, running system封閉式澆注系統(tǒng)choked runningsystem, pressurized gating system半封閉式澆注系統(tǒng)enlarged runnersystem開放式澆注系統(tǒng)unchoked runningsystem, non-pressurized gating system澆口盆(外澆口) pouring basin澆口杯 pouring cup澆口塞 blanking-off plug直澆道 sprue直澆道窩sprue base橫澆道 runner篩網(wǎng)芯(濾網(wǎng)

26、芯)內(nèi)澆道 ingate離心集渣澆注系統(tǒng) trap system頂注式澆注系統(tǒng)底注式澆注系統(tǒng)system階梯式澆注系統(tǒng)strainer corewhirl gate, dirttop gating system bottom gatingstep gating system雨淋澆口shower gate縫隙澆口slot gate壓邊澆口lip runner, kiss runner牛角式澆口 horn gate熱節(jié) hot spot冒口 riser, feeder heed冒 口效率 riser efficiency明冒口 open riser暗冒口 blind riser側(cè)冒口(邊冒口) s

27、ide riser壓力冒口 pressure riser大氣壓力冒口 atmospheric riser發(fā)氣壓力冒口(氣彈冒口)gas-delivered pressure riser透氣砂芯pencil core冒口頸 riser neck冒口根 riser pad保溫冒口套 heat insulating feeder sleeve發(fā)熱冒口套 exothermic feeder sleeve6.2.36 易割冒口knock-off head6.2.376.36.3.16.3.26.3.36.3.46.3.56.3.66.3.76.3.86.3.96.3.106.3.116.3.126.3.

28、136.3.146.3.156.3.166.46.4.1易割片(易割芯片)washburn core模樣鑄造工藝裝備foundry tools andequipment模樣(鑄模,模) pattern母模 master pattern 金屬模 metal pattern 骨架模 skeleton pattern 石膏模 plaster pattern 塑料模 plastic pattern 整體模 one-piece pattern 分開模 parted pattern, split pattern 活塊 loose piece 模板 pattern plate模底板 pattern moun

29、ting plate 單面模板single face pattern plate雙面模板 match plate 放樣(伸圖)hot dimensionaldrawing縮尺(模樣工縮尺)shrinkage rule,pattern- maker s rule芯盒芯盒 core box6.4.26.4.3月兄洛工l心、嬴troughed core box卜芯量具 core setting scale6.4.46.4.56.56.5.16.5.26.5.36.5.46.5.577.17.1.17.1.2下芯夾具 core jig烘芯板 core drying plate砂箱砂箱 flask, m

30、olding box箱帶(箱擋) flask bar, cross脫箱 snap flask套箱 mold jacket套銷 hollow pin, stub pin造型及造芯造型造型 molding型腔 mold cavitybar補縮距離 feeding distance, feeding zone7.1. 37.1. 4鑄型(型) mold砂型 sand mold冷鐵 densener, chill夕卜冷鐵 surface densener7.1.5上型(上箱)cope, top part7.1.54內(nèi)冷鐵 internal densener7.1.6下型(下箱) drag, botto

31、m part7.1.55驗型(驗箱)trial closing7.1.7手工造型 hand molding7.1.56合型(合箱,組型)mold7.1.8機 型 machine moldingassembling, closing7.1.9自動化造型automatic molding7.2造芯7.1.10分型面 mold joint7.2.1造芯(制芯)core making7.1.11有箱造型 flask molding7.2.2芯(芯十)core7.1.12兩箱造型 two-part molding7.2.3芯骨 core rod, core scab7.1.13三箱造型 three-pa

32、rt molding7.2.4油砂芯 oil sand core7.1.14不平分型面stepped joint7.2.5預制芯 embeded core, ram up core7.1.15無箱造型flaskless molding7.2.6芯頭 core print7.1.16脫箱造型 removable flask molding7.2.7芯座 core print7.1.17地坑造型pit molding7.2.8芯頭斜度 core print taper7.1.18刮板造型 sweep molding7.2.9芯頭間隙 core print clearance7.1.19拋砂造型 i

33、mpeller ramming, sand7.2.107g4? shell coreslinging molding7.2.11烘芯 core baking7.1.20組芯造型 core assembly molding7.2.12通氣蠟線vent wax7.1.21假箱造型oddside molding7.2.13冷芯盒法cold box process7.1.22微震壓實造型 vibratory squeezing7.2.14熱芯盒法 hot box processmolding7.2.15芯撐 chaplet7.1.23局 型 high pressure molding7.3造型工具7.

34、1.24濕砂型(濕型,潮型)green sand7.3.1造型工具hand tools of moldingmold7.3.2壓勺 heart and spoon7.1.25砂型烘干mold drying7.3.3提溝 cleaner7.1.26干砂型(干型)dry sand mold7.3.4雙頭銅勺(秋葉)double ended7.1.27表回烘十型skin dried moldradiussleeker7.1.28爛砂泥型 10am mold7.3.5銀刀 trowel7.1.29砂床 bed7.4造型及造芯設備7.1.30過渡角 transition angle7.4.1造型機 mo

35、lding machine7.1.31吊砂cod7.4.2壓實造型機 squeezing molding7.1.32砂鉤liftermachine7.1.33負壓造型(真空密封造型)vacuum7.4.3震擊臺 bumpermolding7.4.4振動臺 vibrating table7.1.34流態(tài)砂造型fluid sand molding7.4.5微震壓實造型機vibratory squeezer7.1.35漏模 pattern stripping7.4.6震實造型機jolt molding machine7.1.36填砂mold-f川ing7.4.7局 型機 high pressure

36、molding7.1.37緊實(緊砂,舂砂) rammingmachine7.1.38震實 jolt ramming7.4.8射 型機 shooting and squeezing7.1.39壓實 squeezing rammingmolding machine7.1.40緊實度 degree of ramming7.4.9多觸頭造型機equalizing piston7.1.41一氧化碳法造型CO 2 processsqueezer7.1.42自硬砂造型 self-hardening sand7.4.10拋砂機 sand slingermolding7.4.11起模機 drawing mac

37、hine7.1.43塞砂 tucking7.4.12射砂機 core shooter7.1.44刮砂 strike-off7.4.13機 core extruder7.1.45造型生產(chǎn)線molding line7.4.14鑄型輸送機 mold conveyor7.1.46刷水 swabbing8鑄件落砂及清理7.1.47敲模 rapping8.1落砂及清理7.1.48起模(拔模)stripping8.1.1落砂 shake-out, knock-out7.1.49扎出氣孑L venting8.1.2除芯 decoring7.1.50排氣道 venting channel8.1.3噫砂清理san

38、d blasting7.1.51修型 patching8.1.4拋丸清理shot blasting8.1.5水力清砂hydraulic cleaning8.1.6水砂清砂 hydraulic blast8.1.7清理 cleaning, fettling8.1.8清砂 cleaning8.1.9火焰表回清理scarfing8.1.10清鏟 chipping8.1.11化學清砂chemical cleaning8.1.12精整 dressing and finishing8.1.13落砂機 knock-out machine8.1.14拋丸清理機shot blast machine8.1.15清

39、理滾筒 tumbling barrel8.1.16拋丸落砂清理設備shot blastreclaiming equipment8.1.17懸掛式磨輪 swing frame grinder8.2修補及矯正8.2.1矯正 coining, straightening8.2.2焊補 repair welding8.2.3滲補 impregnation9特種鑄造9.1金屬型鑄造9.1.1金屬型permanent mold castinggravitydie casting9.1.2金屬型 metal mold9.1.3金屬芯 metal core9.1.4覆砂金屬型sand-lined metal

40、mold9.1.5排氣塞 venting plug9.1.6排氣槽 air vent9.1.7龜裂 heat checking9.1.8金屬型鑄造機gravity die castingmachine9.2壓力鑄造9.2.1壓力鑄造(壓鑄)die casting ,pressure die casting9.2.2壓鑄型 die-casting die, die9.2.3動型 moving die, ejector die half9.2.4定型 fixed die, cover die half9.2.5合型力 clamping force , die locking force9.2.6壓

41、室 pressure chamber9.2.7鵝頸管 gooseneck9.2.8分流器 spreader, sprue spreader9.2.9頂桿 ejector pin9.2.10溢流槽 overflow well9.2.11壓射沖頭(壓室)injection piston,plunger9.2.12壓射比壓injection pressure9.2.13壓射速度 injection speed9.2.14保壓時間 dwell time9.2.15真空壓鑄 evacuated die casting, vacuum die casting9.2.16充氧壓鑄pore-free die

42、casting9.2.17雙沖頭壓鑄(精速密壓鑄)acurad(accurate?) die casting9.2.18壓鑄機 die casting machine9.2.19 冷室壓鑄機 cold chamber die castingmachine9.2.20熱室壓鑄機 hot chamber die casting machine9.2.21鑲鑄法 insert process9.3離心鑄造9.3.1離心true centrifugal casting9.3.2半離心鑄造semi-centrifugal casting9.3.3離心澆注centrifugal pressure cast

43、ing,centrifuge casting9.3.4雙金屬離心鑄造bimetal centrifugalcasting9.3.5離心 機 centrifugal casting machine9.4熔模鑄造9.4.1失模鑄造 lost pattern casting9.4.2熔模鑄造(失蠟鑄造)fusible patternmolding, lost-wax molding9.4.3壓制熔模 fusible pattern injection9.4.4壓型 pattern die9.4.5熔模 fusible pattern9.4.6鹽模 salt pattern9.4.7蠟模 wax-pa

44、ttern9.4.8模組 pattern assembly9.4.9熔模涂料(漿料)slurry9.4.10卸層涂料 investment precoat9.4.11撒砂 stuccoing9.4.12脫蠟 dewaxing9.4.13熔燒 sintering9.5殼型鑄造9.5.1殼型shell molding9.5.2結殼時間investing time9.5.3結殼溫度 investing temperature9.5.4硬化溫度 curing temperature9.5.5硬化時間 curing time9.6其它鑄造方法9.6.1陶瓷型ceramic molding9.6.2陶瓷型

45、漿料ceramic slurry9.6.3灌漿 paste pouring9.6.4噴燒 torch firing9.6.5低壓low-pressure die casting9.6.6充型壓力 mold Alling pressure9.6.7保壓壓力 dwell pressure9.6.8升液管 stalk9.6.9真空吸鑄 suction casting9.6.10差壓鑄造(反壓鑄造)counterpressure casting9.6.11實型鑄造 full mold process, cavityless casting9.6.12泡沫塑料模styrofoam pattern9.6.

46、13磁型鑄造(磁丸鑄造)magnetic shotmolding process9.6.14凝殼slush casting9.6.15石膏型鑄造plaster molding9.6.16連續(xù)continuous casting10鑄件質(zhì)量及鑄件缺陷10.1鑄件質(zhì)量基本術語10.1.1鑄件檢驗 inspection of casting10.1.2鑄件質(zhì)量分析quality analysis ofcasting10.1.3鑄件外觀質(zhì)量visual quality ofcasting10.1.4鑄件內(nèi)在質(zhì)量internal quality ofcasting10.1.5鑄件使用性能 service ability of casting10.1.6單鑄試塊separated test bar ofcasting10.1.7附鑄試塊test lug10.1.8缺陷鑄件 defective casting10.1.9廢品 reject

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