漆工領(lǐng)班-顏色問題來源及解決方案

1、車 主 需 求Car Owners Requirement 恢復事故前狀況To Repair the vehicle to pre-accident condition收費合理 Value for money質(zhì)量 Quality快速Fast車 主 需 求Car Owners Requirement 對顧客而言質(zhì)量意味著 For customers, Quality means車子看起來和事故前沒有什么區(qū)別Looks good as same as before the accident 無痕 Repair Area Invisible部件恢復原狀 Consist Gaps of Body Pa

2、nels/Repair Area Smooth顏色一致 Accurate Color漆面無缺陷 No visible paint defects車子的駕駛性能和事故前沒有什么區(qū)別Drives the same as before the accident顏色一致Accurate color 客戶投訴及滿意度低的重要方面Customer un-satifaction and complains 色差問題Problem of chromatism調(diào)色Color MatchingColour match為什么修理人員需要比對色卡，選擇最接近的顏色，調(diào)出油漆還要再進行微調(diào)？ Why does the

3、painter need use the standard color card to choose the closest color and mixing color, but still have to tinting it?顏色標準車身零部件新車舊車修補后PPG顏色標準板顏色數(shù)據(jù)庫色卡配方修理廠原廠生產(chǎn)中的顏色偏差不同產(chǎn)地不同車型不同油漆供應商不同批次的油漆車身和零部件之間的差異售后市場中的顏色偏差油漆老化變色車輛多次維修補漆修補應用中的顏色偏差色卡是否與車身相符配方是否與色卡相符色卡和配方是否及時更新并能送達漆工稱量偏差噴涂偏差噴涂技術(shù)是否標準顏色工具中的顏色偏差色卡制作是否準確配方

4、光盤是否準確標準板的偏差標準板真的標準嗎?COLOR AUDITING顏色審查TRAINING培訓 顏色問題來源于哪些方面？差異色Color Various差異色是如何產(chǎn)生的 ? WHERE DOES IT COME FROM ?汽車制造商 The Car Maker.油漆制造商 Paints Suppliers.外界環(huán)境因素造成顏色變化environment factor change the color原廠顏色和差異色OE Manufacture and Color Variation出現(xiàn)差異色的原因Causes of variation不同的工廠Different factories不同

5、的油漆供應商Different paint suppliers顏料的改變Pigment changes不同的技術(shù)/工藝Different technologies / application因使用時間長而改變Drift with time汽車制造商 The Car Maker 供漆系統(tǒng)Paint system生產(chǎn)線的速度Line Speed生產(chǎn)線的調(diào)試 Line Trials生產(chǎn)線的故障 Line problems工廠間的差異 Plant differences漆膜厚度 Film builds偏綠偏紅標準顏色原廠漆與修補漆不同1.固化溫度不同， 所有的原廠漆都要經(jīng)高溫140-210固化，而汽車

6、修補漆則不同，可以自然干燥，也可以低溫烘烤，溫度一般在55-75。原廠漆與修補漆不同difference between OEM and Refinish噴涂設備不同difference equipment of spray-painting 原廠漆噴涂使用的設備：主要采用機器人、往復機、旋杯，而且為提高霧化和涂料利用率，主要汽車制造廠均采用靜電噴涂技術(shù)；The spray-painting equipment of OEM: they are mainly automaton reciprocator ,spinning cup and in order to increase the us

7、ing efficiecy primary car makers introduce the technology of electrostatic painting . 汽車修補漆使用的設備：主要為手工空氣噴涂。尤其是銀粉漆，其顏料為金屬鋁，采用靜電噴涂與空氣噴涂會產(chǎn)生顏色差異。The equipment of refinish : they are mainly handmade air painting especially painting of silver power whose pigment is aluminum .if you choose electrostatic pa

8、inting and air painting ,it will bring color difference.原廠漆與修補漆不同difference between OEM and Refinish噴涂環(huán)境和噴涂工藝不同 difference of spray-painting environment and spray-painting technique 由于原廠漆與修補漆的施工環(huán)境不同，采用的設備不同，因而采用的噴涂工藝也不同，例如噴涂壓力不同，油漆的稀釋比不同，溶劑的揮發(fā)速度不同，尤其是銀粉漆，由于其成分的特性，對所用的稀釋劑和壓力等, 以及環(huán)境條件非常敏感，很容易產(chǎn)生色差。Due

9、to the different building environment and different equipments between OEM and Refinish ,we choose the different painting technique .For example ,if the presses of painting are different the ratio of paint dilution and the volatilize rate of solvent are different especially painting of silver power

10、it usually bringschromatism because of its componential characters its sensitive to the thinner press environment and so on.油漆供應商 The Paint Maker新技術(shù) / 技術(shù)差異New / Different technologies.由原料供應商引起的每批次生產(chǎn)的油漆之間的出現(xiàn)差異Batch to Batch variation from the various paint suppliers.油漆供應商The Paint Maker新技術(shù)或不同的生產(chǎn)技術(shù)。Ne

11、w technique or different technique of production不同的原料供應商或不同的批次的油漆。即使是同一批油漆，經(jīng)過長期攪拌，銀粉薄片相互剪切細化，也會產(chǎn)生顏色差異 。Different staple maker or different group of painting even the same group had been mixed long time , slices of siller power cut thin each others ,all of those made the colors different.顏色差異differen

12、ce of color 外界環(huán)境, 也是造成顏色差異的一個很大的因素, 如紫外線的長期照射, 造成漆膜褪色老化; 大氣污染,如煙霧、酸雨都能使油漆的顏色發(fā)生變化。Outside circumstance is a important factor of making the color different.long tome irradiation of ultraviolet make the paining film fade and aging. Pollution of atmosphere such as smoke and acid rain can change the colo

13、r of painting.外界環(huán)境因素造成顏色變化environment factor change the color以前曾作過噴涂修補 The Previous Repair.調(diào)色不準 Poor Match施工存在問題導致顏色不對 Application issues人為錯誤 Human error.顏色差異difference of color顏色差異difference of color 除顏色之外，還存在漆面紋理、光澤和鮮映性的匹配。如果客戶在以上任何一個方面看到差別，他們都會說“顏色”不準 . Besides color there are the matching proble

14、ms of film texture, gloss and depth of image. if there are difference, customers will consider that the colors are unmatched.配色時需要全部三個因素We need above all 3 factors in colour matching顏色是介于下列物體之間的相互作用：The colour we see is a interaction between the人眼Human Eye光源Light 我們怎樣看到顏色的How we see colour 物體Object當

15、光照到物體表面時，一些組成色會被吸收，其它的被反射：When light shines on an object, some of the colours component are absorbed and others are reflected. 我們怎樣看到顏色的How we see colour 日 光SUNLIGHT紅 黃 綠 藍RED - YELLOW - GREEN - BLUE白 熾 燈 光INCANDESCENT LIGHT黃 紅YELLOW - RED反射綠色波長的光Reflected Green Wavelength 除綠光外的所有色光都被吸收All but Green

16、 Waves Absorbed綠 色 板bule panel綠 色 板bule panel光源中色光成分很少，所以實際被反射的綠色波長也很少Less Wavelength Reflectance Due To Less Light Components To Reflect我們怎樣看到顏色的How we see colour 在低壓鈉燈下（相當于路燈），紅色是最容易發(fā)生異構(gòu)的顏色The most common form of metamerism is with reds viewed under low pressure sodium lights( white frost street l

17、amps)在自然光線下看上去一樣的兩塊顏色，在鈉燈光下,他們的顏色卻差別明顯In natural daylight the two car panels look the same. Under sodium light they behave quite differently .光的異構(gòu)現(xiàn)象 Metamerism of light日光sunlight藍綠黃紅BLUE - GREEN - YELLOW - RED包含所有波長的可見光 所有的光都可以被反射Contains all the visible light.All available for reflection普通熒光燈AVERAG

18、E FLUORESCENT LIGHT普通熒光燈與自然光AVERAGE FLUORESCENT LIGHT-compared to sunlight-400 500 600 700相對能量自然光Natural Light 普通熒光燈Average Fluorescent Light050100150200紫violet 藍blue綠green黃yellow橙orange紅redRelative Energy暖調(diào)白熾燈 INCANDESCENT LIGHT普通白熾燈ORDINARY INCANDESCENT LIGHT -compared to sunlight-400 500 600 7000

19、50100150200紫violet藍blue綠green黃yellow橙orange紅red相對能量自然光Natural Light 普通白熾燈Ordinary Incandescent LightRelative Energy修正日光燈(光譜燈) MACBETH FILTERED DAYLIGHT(SPECTRALIGHT) -compared to sunlight-050100150200400 500 600 700自然光 Natural LightMACBETH修正日光燈Macbeth Filtered Daylight相對能量紫violet藍blue綠green黃yellow橙o

20、range紅redRelative Energy設備equipment 沒有配備: 標準配色燈箱 (晝光燈源). Equipment without the Color Assessment Cabinet .色板噴涂柜without the cabinet of spraying color board 顏色問題來源 source of color problem沒有標準光源調(diào)色燈箱, 導致在自然光線不好時調(diào)色準確度低, 返工率高the exact degree of mix colors is low when the natural ray is poor and the returni

21、ng efficiency is high without the Color Assessment Cabinet .色差產(chǎn)生原因之一 光源one causations of chromatism lamp-house色板噴涂柜the cabinet of spraying color board 調(diào)漆間 需安裝以下設備equipment needed in the mixing room 1.調(diào)色機matchine of mixing painting2.電子秤electronic balance3.閱讀機/電腦reader/computer4.調(diào)色桌table of mixing pai

22、nting 5.國際色卡箱box of international color-card6.辦公桌desk7. 色母存放架 shelf of basic8. 漆料輔料架shelf of painting and assistant material9.剩漆架shelf of remnant painting工具置放架shelf of tool色板噴涂柜、儲存箱cabinet of spraying color boardthe cabinet of deposited調(diào)色燈箱the Color Assessment Cabinet 配色時需要全部三個因素We need above all 3

23、factors in colour matching顏色是介于下列物體之間的相互作用：The colour we see is a interaction between the人眼Human Eye光源Light 我們怎樣看到顏色的How we see colour 物體Object比較顏色方法不當，所反映的不是實際油漆的顏色if the methods of comparing colors are improper ,it will not reflect the actual painting colors 比較物體顏色comparing colors 面漆顏料顏料是帶有顏色的化合物，

24、經(jīng)過精細研磨后以粉未的形式加入油漆中。其作用是使油漆具有顏色，同時改善油漆的遮蓋能力。好的顏料應該具有出色的耐光性和耐候性，經(jīng)過長時間的使用，油漆的顏色和遮蓋能力都不會改變。普通顏料均勻、基本的顏色金屬顏料普通及透鏡型鋁粉云母顏料帶有顏色的云母粉銀粉的種類透鏡型普通型金屬漆鋁 片金屬顏料放大閃光鋁片標準鋁片銀粉漆顏色正側(cè)光差異當你在A角度觀察時，可以看到金屬光澤，因為鋁粉表面反射光線當你在B角度觀察時，顆粒尺寸小，沒有反射，顏色變暗，這就是側(cè)面色調(diào)銀粉漆鋁粉BA顏料顆粒（紅、藍）云母粉/珍珠漆云母金屬氧化物，例如：二氧化鈦2Coated aluminiumRusset PearlBlue Pe

25、arlCopper pearlGreen pearlYellow pearl放大的云母顏料金屬漆中鋁片的取向顏料和銀粉在色漆內(nèi)的正常分布NORMAL ORIENTATION OF METALLICS AND PIGMENTS標準深淺的顏色Standard Colour Shade顏料和銀粉均勻地分散在漆膜中Metallic flake and pigment dispersed evenly throughout the film.銀粉在色漆內(nèi)水平分布FLAT ORIENTATION OFMETALLICS較多的銀粉分散在漆膜表面且多為水平位置Metallic flake toward top

26、 of film and flatter顏料大多沉在漆膜底部Pigment toward bottom of film顏色變得更亮和更灰Makes color lighter and grayer銀粉在色漆內(nèi)垂直分布PERPENDICULAR ORIENTATION OF METALLICS較深的顏色Darker Color Shade較多的銀粉分散在漆膜底部且多為垂直放置More flake toward bottom of film and more vertical 大多數(shù)顏料在漆膜的表面More Pigment flake toward top of film噴涂技巧可以調(diào)整銀粉的顏色

27、效果Adjusting Shade of Metallics by Technique出漆量Paint Feed氣壓Air Pressure噴幅Fan Width 噴槍距離Gun Distance噴槍速度Gun Speed稀料比例Thinning Ratio層間靜置時間Flash-off Time稀料種類Thinner Type噴嘴口徑Gun Set-up減少Decrease增加Increase開大Open Up 關(guān)小Close Down增加Increase減少Decrease快fast慢slow遠far近Close小small大big延長increase縮短decrease過稀more不夠稀

28、less快干fast慢干slow噴涂方式對銀粉顏色的影響Spraying process influences silver colors深DARKER淺LIGHTER方法METHOD淺LIGHTER 環(huán)境因素environment 深DARKER 溫度TEMPERATURE 濕度HUMIDITY 空氣流動AIR MOVEMENT 環(huán)境因素對銀粉顏色的影響Spraying process influences silver colors高Warm Up低Cool Down低low高high增加Increase減少Decrease管理未制訂調(diào)色程序；未配置合理設備；導致隨意操作managemen

29、t: do not make a plan of mixing color，without necessary equipment, leading to operation at random.前臺業(yè)務與車主，保險公司談判不夠?qū)I(yè)， 修補面積工時上未爭取到合理空間Reception - the communication with the car owners and the insurance agents unprofessionally, difficult in getting agreement on reasonable repairing area and working ho

30、urs. 設備沒有標準配色燈箱 (晝光燈源) Equipment - without the Color Assessment Cabinet .技術(shù)操作不夠標準， 例如調(diào)色前不進行色母攪拌，電子秤操作環(huán)境不好，維護不好；油漆調(diào)配量太少；不懂得噴涂對顏色的影響technologythe operations are not standard , such as do not stir the basics before mixing the painting , the the environment of electronic balance is poor, less of mainten

31、ance; mixing too less paints, dont understand the influences of operation on the colors.顏色問題來源source of color problem前臺業(yè)務-與車主，保險公司談判不夠?qū)I(yè)， 修補面積工時上未爭取到合理空間Reception - the communication with the car owners and the insurance agents unprofessionally, difficult in getting agreement on reasonable repairing

32、 area and working hours.顏色問題來源sources of color problem 修補區(qū)色漆過渡噴涂區(qū)原廠顏色原廠顏色 巧修SMART Repair修補區(qū)SPOT REPAIRAREA顏色過渡噴涂區(qū)域COLOUR BLEND AREA原廠顏色OEM COLOUR顏色的過渡（底色漆過渡）可能限制在一個板塊之內(nèi)，也有可能延伸到其它板塊 A colour blend may be limited to within one panel- or it may extend into adjacent panels.原廠顏色OEM COLOUR待修補區(qū)過渡區(qū)色漆需要擴展到鄰接

33、區(qū)使用1500水磨砂紙或等效物打磨兩邊門的清漆板塊過渡噴涂BLENDING: PANEL REPAIR使用 1200-1500水磨砂紙或等效物打磨REPAIR AREACOLOUR BLENDADJACENT PANELCOLOR BLENDSAND WITH 1200-1500GRIT WET OR EQUALSAND WITH 1200-1500GRIT WET OR EQUALCLEARCOAT BOTH PANELS板塊過渡噴涂BLENDING: PANEL REPAIR整板噴涂PANEL REPAIR過渡噴涂Blending Repair顏色只能微調(diào)到最接近的可過渡顏色Colors

34、only can be match to the closest one suitable for blending repair顏色的過渡噴涂是獲得無痕修補效果的最有效的方法 The effective way to get a invisible repair is to adopt blending repair采用不同的噴涂方式來改變噴涂的顏色change spray conditions to change the color of the spray out.顏色的微調(diào)應作為配色的最后手段 Tinting color is the last choice for accurate

35、color過渡噴涂Blending Repair與其在噴涂進行到中間階段時才想起處理鄰接的板面，在噴涂沒有開始之前就準備鄰接板面以便進行過渡處理顯得更為容易 Prepare the blending panels before repairing rather than prepare them in the middle of the repair.準備鄰接板面時，一定要堅持處理整個板面 All the panels involved should be prepared thoroughly and wholly如果局部修補部位靠近相鄰板塊，把色漆過渡到相鄰板塊。如果是整板修補，要把色漆過

36、渡到所有相鄰板塊。如果是BC/清漆系統(tǒng)，所有涉及的板塊上都要噴涂清漆如果是單工序的面漆，把噴涂范圍擴大數(shù)倍于修補區(qū)域，在邊緣處噴涂接口水，漆膜干燥后拋光處理When a spot repair is close to an adjacent panel, blend the colour into it. If an entire panel is painted, blend into the major panels on all sides of it.Clearcoat all panels involved in a base/clear system. For a single s

37、tage colour,step it out a couple of times, use a blending solvent on the edges,and polish it when dry.板塊過渡噴涂BLENDING: PANEL REPAIR整板噴涂/板塊過渡噴涂BLENDING/PANEL REPAIR整個區(qū)域噴涂清漆Clearcoat entire side色漆過渡噴涂至與門鄰接的區(qū)域（板） Extend colour edge onto adjacent panels用色漆噴涂整個門板Colour entire door收費合理Valuable無痕Repair Area

38、 Invisible快速fast如果不能進行過渡噴涂牢記噴涂方式會改變噴涂的顏色微調(diào)顏色，即使是調(diào)色人員配色，也需要噴涂車輛者噴涂色板比色顏色核準無誤后，噴涂車輛者嚴格按照噴涂色板條件（氣壓、同一把噴槍、同樣的噴涂條件）進行車輛噴涂噴涂清漆前檢驗（未噴涂清漆的色板及噴涂清漆的色板）配色時需要全部三個因素We need above all 3 factors in colour matching顏色是介于下列物體之間的相互作用：The colour we see is a interaction between the人眼Human Eye光源Light 我們怎樣看到顏色的How we see

39、colour 物體Object人為誤差human error每個人對顏色都由不同的觀點和看法，并且每個人對顏色的判斷都有微小的差別。Different people have different views and opinions on colors and the judgement between them exist tiny difference 人的眼睛存在視覺誤差。Peoples eyes exist visual error+盯住中間的“+ ”保持20秒Stare at the “+” for the next 20 seconds+這些灰色橫條是一樣 還是不一樣？Are th

40、esegreysthe sameor different ?確實是不一樣的！They areactuallyvery different!這些紅色一樣還是不一樣？ Are these redsthe same or different ?是一樣的！ They are the same !這些顏色環(huán)是靜止的還是轉(zhuǎn)動的？Are these color circle rotational or motionless?技術(shù)操作不夠標準: technologythe operations are not standard 例如調(diào)色前不進行色母攪拌such as do not stir the basic

41、 before mixing the painting 電子秤操作環(huán)境不好，維護不好the environment of electronic balance is poor and less of maintenance油漆調(diào)配量太少, 不懂得噴涂對顏色的影響 mixing too less paints, dont understand the influences of operation on the colors.顏色問題來源source of color problem管理management未制訂調(diào)色程序, 導致隨意操作do not make a plan of mixing c

42、olor, leading to operation at random.顏色問題來源source of color problem調(diào)色標準程序(1)standard process of mixing painting1.找出顏色色號，在自然日光下，對照清潔的車身找出最接近的差異色。Find out the color code and compare the clean car to find the most close color in sunlight 2.調(diào)配顏色前至少攪拌色母5分鐘。Stir the basics at least 5 minutes before mixing

43、colors.3.根據(jù)所選取的差異色，按照減法調(diào)色方法使用相應顏色配方調(diào)配顏色According to the color selected ,use relevant colord to adjust the colors by the minus mixing method4.采用與噴車一樣的噴槍和噴涂技術(shù)噴涂樣板，并確保完全遮蓋。用雙組份的清漆覆蓋底色漆。Use the spray guns and spray technic same as the spray vehicle to spray temlet and ensure covered completely . Use the

44、 clear coat covering the base coat .5. 干燥后在自然光下比較顏色。素色漆干燥后會明顯變深。金屬漆珍珠漆會變淺Compare the color in sunlight after drying , plain painting will become dark and Pearlescent Coat will become shoal 6. 微調(diào)顏色，必要時再噴涂樣板。Tiny mixing color and spray the templet again if it is necessary調(diào)色標準程序(2)standard process of m

45、ixing painting7. 在自然日光下，再次對比目標部位檢查顏色check color of objective part again in the nature sunlight8. 如果顏色一致或通過過渡修補方法可以解決，把樣板放入樣板箱內(nèi)收集保留。保留所有噴涂的樣板，并詳細記錄調(diào)整后配方。If colors are identical or the problem can be solved by transitional mending method ,we can put templets into the templet box to collect and reserve

46、 and note the adjust scheme indetail. 質(zhì)量檢查：qulity examination顏色調(diào)配和所有前處理工作都必須由噴漆車間主管檢查后方可以噴漆面漆。Woker may spry painting after the director of spray-painting department checked the Mixing colors and all the preceding disposal works未注意車輛是否先前被重新噴涂過 dont notice that the vehicle has been previously respray

47、ed.車身顏色是一種差異色 dont notice the colour on the vehicle is a variant shade.沒有利用顏色資料箱作為指導，尋找最接近的差異色Not using the colour box as a guide to finding out the closest variant.只是單純的選擇標準色 Just use No.1 formula for color matching人為錯誤 Human Error 選擇配方時choose formula未檢查電子稱是否處于水平狀態(tài)，是否干凈、計算準確，是否能夠正常使用 Not check that

48、 the balance is level, clean, properly calibrated and regularly serviced.色母未被攪拌均勻 The mixing scheme tinters not properly stirred.稱量不正確 Incorrect weighing調(diào)出配方時 mix the scheme人為錯誤 Human Error 注意 : 調(diào)色時色母一定要混合均勻保證調(diào)色正確調(diào)色設備精確稱重色母，因為只要比配方中多加幾滴色母就會引起顏色變化均勻、穩(wěn)定的色母 - 定時有效地攪拌上圖并不代表正確的統(tǒng)計數(shù)僅僅圖示說明而已! 顏料溶劑樹脂添加劑注意色母中

49、的顏料、樹脂、溶劑和添加劑必須均勻分布。色母只有完全攪拌均勻才可以用于調(diào)色。色母不均勻的色母 - 沒有定時有效地攪拌!上圖并不代表正確的統(tǒng)計數(shù)僅僅圖示說明而已! 顏料溶劑樹脂添加劑注意色母中的顏料沉淀在罐底。如果使用這種色母， 顏色強度永遠出現(xiàn)偏差! 按照配方調(diào)色時，用不均勻的色母調(diào)配的顏色都是不準確的!色母 注意 : 調(diào)色時色母一定要混合均勻保證調(diào)色正確調(diào)色設備精確稱重色母，因為只要比配方中多加幾滴色母就會引起顏色變化色母管理1. 所有新的色母在放上調(diào)漆架之前必須先用手工攪拌，或振蕩器振蕩均勻，然后再上架攪拌15分鐘2. 所有色母必須每天攪拌兩次，早晨上班時及中午午飯后分別攪拌一次，每次15

50、分鐘3. 每次調(diào)色之前再攪拌至少5分鐘4. 調(diào)配好的油漆使用之前要徹底的攪拌均勻色差 需要做什么?查色卡箱的色卡將色母攪拌均勻噴試板借口太忙，沒有時間噴試板太忙，沒有時間將色母攪拌均勻太忙，沒有時間查色卡箱的色卡但有時間返工 ! 注意：手指涂抹和直尺比色都不能顯示正確的顏色調(diào)色標準程序1.找出顏色色號，在自然日光下，對照清潔的車身找出最接近的差異色。2.調(diào)配顏色前至少攪拌色母5分鐘。3.根據(jù)所選取的差異色，按照減法調(diào)色方法使用相應顏色配方調(diào)配顏色4.采用與噴車一樣的噴槍和噴涂技術(shù)噴涂樣板，并確保完全遮蓋。用雙組份的清漆覆蓋底色漆。5. 干燥后在自然光下比較顏色。素色漆干燥后會明顯變深。金屬漆珍

51、珠漆會變淺6. 微調(diào)顏色，必要時再噴涂樣板。7. 在自然日光下，再次對比目標部位檢查顏色8. 如果顏色一致或通過過渡修補方法可以解決，把樣板放入樣板箱內(nèi)收集保留。保留所有噴涂的樣板，并詳細記錄調(diào)整后配方。質(zhì)量檢查：顏色調(diào)配和所有前處理工作都必須由噴漆車間主管檢查后方可以噴漆面漆。 人為錯誤 Human Error 用濕油漆或調(diào)漆尺對照顏色，沒有噴涂測試樣板 “Wet” or “stick” matching, not spraying sample panel.錯誤的施工技術(shù)、方法 The colour has been applied incorrectly.在噴涂色板及噴涂車輛時使用的是不

52、同的噴槍Using different spray guns in spraying sample panel and car. 在噴涂色板及噴涂車輛時噴槍的調(diào)整方法不同Different gun set up in spraying sample panel and car. 不同的氣壓 different air Pressure清漆種類不同 different type of clearcoat噴板比色時(1)match thr color不同的稀釋劑種類Thinner噴測試樣板時沒有使用遮蓋力試紙,未完全遮蓋 Not using opacity markers or sprayout

53、panels，poor color Coverage 比色方法不當 Poor colour checking 面漆未添加固化劑 not add catalyst in topcoat底色漆未噴涂清漆，用清潔劑代替清漆涂抹在試板的色漆膜表面來比色not spraying clearcoat，Using Spirit Wipe as a substitute for clearcoat噴板比色時(2)match thr color人為錯誤 Human Error 錯誤的油漆施工技術(shù)、方法 The paint has been applied incorrectly.使用了不同于調(diào)色時使用的噴槍Us

54、ing different spray guns調(diào)校噴槍方法與調(diào)色時不同 Different gun set -up空氣壓力 Air Pressure清漆類型 Clearcoat type稀釋劑種類 Thinner遮蔽 Coverage實際噴涂車輛時spray the vehicle人為錯誤 Human Error 1. 所有新的色母在放上調(diào)漆架之前必須先用手工攪拌，或振蕩器振蕩均勻，然后再上架攪拌15分鐘 Always hand stir new basics before putting on the mixing scheme2. 所有色母必須每天攪拌兩次，早晨上班時及中午午飯后分別攪拌

55、一次，每次15分鐘Run the mixing machine for 15 minutes in the morning and afternoon, every working day3. 每次調(diào)色之前再攪拌至少5分鐘Stir the basics at least 5 minutes before mixing colors4. 配套使用一種油漆產(chǎn)品。不要混合使用不同品牌的產(chǎn)品Use only PPG products. Do not combine products from different manufacturers.顏色問題來源色母管理source of color probl

56、em-management of basics電子秤維護maintain of electronic balance檢查電子秤是否處于水平狀態(tài)，是否干凈、計算準確，是否能夠正常使用 Check that the balance is level, clean, properly calibrated and regularly serviced.避免把電子稱放置在震動或受氣流干擾的地方，特別要放置在遠離震蕩器等類型的設備附近Locate the balance in a vibration/draught free area, well away from shakers and other

57、such equipment調(diào)漆臺布置Dispose the table of mixing paint.對于任何客戶而言, 補漆顏色準確的要求都是最基本的.To any customer, exactly color matching is the basic requirement設施及工作環(huán)境是否清潔會影響客戶信心.equipment and work environment affect the customers confidence. 調(diào)漆工作臺the table of mixing paint.保持電子稱清潔。在手邊準備好稀釋劑和干凈布，可以隨時擦拭溢漏的油漆Keep the w

58、ork area clean. In particular keep balances clean. Always have solvent and cleaning cloths handy to wipe up any spills需要做什么? What to do?查色卡箱的色卡 check colour-box chips將色母攪拌均勻 stir tinters properly噴試板 sprayout test panels借口Excuses太忙，沒有時間噴試板 Too busy to sprayout test panels太忙，沒有時間將色母攪拌均勻Too busy to let tinters stir properly太忙，沒有時間查色卡箱的色卡Too busy to chec