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1、Title : LM-0030Site :Lead mouldProduct name:3D file name : Sidebolster Plastic RH/LH Date : 2015.06.10 Confidential Design. Build. Ship. Service.LeadMouldProduct informationSegment :BMW G38Thickness :2MMProject name :LM-0030 PM/PE Part name :Sidebolster Plastic RH/LH DFM by:Yang shuang huiPart No: C
2、hecked by:REVDate Update or added slidersRemark:802.6MM178.65MM163.96MMSidebolster Plastic LH802.6MM178.65MM163.96MMSidebolster Plastic RHTool informationResin material : ABS Resin supplier:N/AResin GradeN/ATonnageN/A Runner Sys:Needle valesNo. of Hot Tip3Tool type :2 plateGate type :Banana gate Aut
3、omatic:YNo. of Gate .(each part)3Part weight (g) :316gCavity steelGS1.2738HH(HRC34-38)Forecast volume (shot)298024 mm3Special tool :IncoeCore steelGS1.2738HH(HRC34-38) No. of Cavity:1+1Cosmetic part (Y/N):N/ASlider steel/ Family with:Cosmetic finishingLifter steelGS1.2343(HRC48-52)Need your input an
4、d correction to below information:Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateGate layoutCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:date2.5MM5X0.2mm(reduce plastic減膠)Part LayoutNeed to show part layout to avoid cust
5、omer mis-understood our proposalTool topNotes: this layout is base on estimation as a ref for tool design.3 Drops valve +Banana gate shrinkageCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: above shrinkage is estimated according to our understanding, pl
6、s correct it if there is any risk of getting right dimensionShrinkage with orientationX1.0055Y1.0055Z1.0055YXParting line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: pl
7、ease advice any concern on propose parting line.Slider/ LINECorePLCavity Parting line Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateParting line is defined as edge formed by Core / Cavity parting surfaces. P/ LINENotes: please advice any concern on propose p
8、arting line.Slider/ LINECorePLCavity Lifter Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNotes: please advice any concern on witness line form by Lifter.Core insert Customer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote
9、s: please advice any concern on witness line form by inserting.Core insert pin Notes: please advice any concern on witness line form by inserting.Draft angle informationProduct is checked in UG as per the direction of tooling release. This will help to evaluate draft angle and propose draft requirem
10、ents.PL is decided on the basis of draft direction , if need, propose to reverse the draft angle or increase it for release the product easy. Mold opening directionDraft angle Customer comment. (please give your approval and comments)OK or NGremarkApproval by:datePlease make Core side draft.Color Pr
11、opose Draft angleGreen 1 (Remove plastic)Ejector pin marksCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateNote: only show the preliminary position and size, See layout for detail.Ejector pin 12Ejector pin 8Ejector pin 6Core side spring block后模彈塊lifter斜頂thickne
12、ssCustomer comment. (please give your approval and comments)OK or NGremarkApproval by:dateIssue: Thick wall will cause sink mark.Proposal: Change the design as the design guidelineNote: Thick ribs often cause sink and cosmetic problems on the opposite surface of the wall. Please refer the rib design
13、 guideline to modify as below:The red area may have sink mark.EngravingCustomer comment. (please give your approval and comments)OK or NGRemarkApproval by:datedate marks month/year:material indication:Recycle stamp:EngravingCustomer comment. (please give your approval and comments)OK or NGRemarkApproval by:datedate marks month/year:material indication:Recycle stamp:Cosmetic requirementCustomer comment. (please give your approval and comments)OK or NGremarkApproval by
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