FPCQC工程圖(英文版)1

1、DocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：1/12制定Preparedby：審核Checkedby：批準Approvedby：產(chǎn)品流程編號ProductflowNo流程名稱/運作說明ProcessName/Descriptionoperation生產(chǎn)機器、設(shè)備、夾具、工具Productionmachinery,equipment,fixtures,tools特性Characteristics特殊特性Specialfeatures產(chǎn)品流程標準、公差Productpro

2、cessspecification,Tolerance評估/測量方法evaluation/measurementmethods抽樣容量/頻率Samplingcapacity/frequency控制方式ControlMethod反應(yīng)計劃Reactionplan產(chǎn)品Product流程Process來料檢查IncomingMaterialInspection原材料檢查RawmaterialsinspectionIQC各來料檢驗作業(yè)指導(dǎo)書IncomingMaterialInspectionoperatinginstruetionsforIQCIQC來料檢驗作業(yè)指導(dǎo)書IncomingMaterialIn

3、spectionworkinginstruetionsforIQC檢測中心的檢測設(shè)備及工具TestingequipmentandtoolsofTestingCenterIQC各來料檢驗作業(yè)指導(dǎo)書IncomingMaterialInspectionworkinginstruetionsforIQCIQC來料檢查記錄表IQCIncominginspectionrecordstable退貨、選別使用。特采Return,Sorting.UAI(useasis)開料LaminationCutting開料LaminationCutting剪床CuttingM/C自動開料機AutomaticcuttingM

4、/C尺寸Dimension參考MI和尺寸公差：+lmm/-0.5mmReftoMIandDimensionTolerance:+1mm/-0.5mm丁字尺Tsquare每型號第1張FirstPanelPerP/N開料檢查記錄表InspectionrecordsTableofCuttingLamination調(diào)整、報廢、返工Adjusted,ScrappedandReworked外觀AppearanceFPC成品檢驗規(guī)范目視Visual每型號第1張TheFirstPanelPerP/N開料檢查記錄表InspectionrecordsTableofCutLamination調(diào)整Adjusted開料

5、LaminationCutting開料LaminationCutting剪床CuttingM/C自動開料機AutomaticcuttingM/C外觀AppearanceFPC成品檢驗規(guī)范目視Visual100張抽1張1PNL/100PNL開料檢查記錄表InspectionrecordsTableofCutLamination報廢、返工ScrappedandReworked溫度/濕度Temperature/Humidity17-26D,D75%溫/濕度測試儀Temperature/Humiditytestinstrument1次/每班Once/shift溫、濕度記錄TemperatureandH

6、umidityrecords調(diào)整AdjustedDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：2/12制定Preparedby：審核Checkedby：批準Approvedby：鉆孔Drilling鉆頭來料檢查Drillbitincominginspection鉆嘴質(zhì)量(尺寸)DrillbitqualitySize(Size)鉆頭檢驗作業(yè)指導(dǎo)書Drillbitinspectionoperatinginstruetions游標卡尺Verniercaliper40X放大鏡4

7、0Xmagnifier鉆頭檢驗作業(yè)指導(dǎo)書DrillbitinspectionoperatinginstruetionsIQC來料檢查記錄IQCIncominginspectionrecords拒收、修理、報DRefuse,Repair,Scrapped生產(chǎn)前準備Preproductionpreparations鉆帶DrillingData客戶資料Clientinformation紅菲林Redmylar每型號第一張（首ODFirstArticleIPQC檢查記錄IPQCInspectionrecords修改、控制Amendment,Control鉆頭使用次數(shù)Drillbitfrequencyof

8、use鉆孔工序作業(yè)指導(dǎo)書Drillingprocessesoperatinginstruetions顏色標記Color-Marking每班EVeryshift鉆頭檢驗記錄表DrillbitInspectionrecordsTable報DScrapped膠粒深度Depthofplastic鉆孔工序作業(yè)指導(dǎo)書Drillingprocessesworkinginstruetions游標卡尺Verniercaliper手動檢測ManualDetection生產(chǎn)記錄表ProductionrecordsTable調(diào)整Adjusted鉆孔Drilling鉆機DrillingM/C環(huán)境：EnVironment

9、:1、溫度Temperature2、濕度Humidity1、Tem:18252、Hum:45%75%溫、濕度測試表Temperatureandhumiditytesttable每班1次Once/shift溫、濕度記錄表TemperatureandhumidityrecordsTable調(diào)校、保養(yǎng)Adjust,maintenance鉆孔Drilling鉆機DrillingM/C鉆孔條件：Drillingconditions:1、轉(zhuǎn)速Spindlerate2、進刀速Feedrate3、回刀速Returnrate鉆孔工序作業(yè)指導(dǎo)書Drillinprocessesworkinginstruetions

10、電腦查詢Computerconsultation首板檢查FirstArticleInspection隨機抽查Randomchecking調(diào)校Adjust首板檢查FirstArticleInspection多孔、少孔、鉆偏、孔徑Extra/Missing/ShiftHoles,HolesizeIPQC鉆孔作業(yè)指導(dǎo)書IPQCdrillingoperatinginstruetions針規(guī)、紅膠片Pingauge/RedMylar每Lot/上、下一張1panelonthetopandthebottom/Lot首板記錄FAreport拒收、修理、報DRefuse,Repair,ScrappedDocum

11、entNO.文件編號：XC-WI-PZ(IPQC)-25黑孔BlackingHole黑孔Blackinghole文件名稱Documenttitle制定Preparedby：黑孔線BlackingholeLine板面電鍍Panel電鍍拉platingPlatingLine板面電鍍PanelPlatingQCEngineeringchart1、流酸HSOSPSD1-243%)2、115736堿性溶液115736alkalescencesolution3、T02224、115737堿性溶液15737alkalescencesolution5、微蝕溶液SolutionforMicro-ethcing6

12、DCuD25g/L7、烘干溫度BakingTemperature8、黑孔片測試Testerforblackhole電流指示Currentinstruetions藥水濃度SolutionConcentration1、除油Degrease2、酸浸Acidrinsing3、鍍銅Copperplating4、硫酸Sulfuricacid審核Checkedby：版本Version：頁次Page：3/12批準Approvedby：參照XC-WI-GY-39RefertoXC-WI-GY-39化學(xué)分析Chemicalanalysis參照XC-WI-GY-39RefertoXC-WI-GY-39化學(xué)分析報告C

13、hemicalanalysisreport調(diào)整Adjust溫度計Thermometer每4小時一次Once/4h測試片Testersample每班兩次Twice/shift首板記錄FAreport返工Rework管制卡標準ControlCardstandards鉗表Currenttester次/2-3hOnce/2-3hours電流檢查記錄表CurrentinspectionrecordsTable調(diào)整Adjustment電鍍銅操作規(guī)范化學(xué)分析Chemicalanalysis電鍍銅操作規(guī)范化學(xué)分析報告Chemicalanalysisreport調(diào)整、檢查Adjustment,Inspectio

14、n化學(xué)分析Chemicalanalysisonce/4H化學(xué)分析報告ChemicalanalysisreportnnnnnAdjustment,InspectionPlatingplatingDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱neDocumenttitleQCEngineeringchart氐”-版本Version：A頁次Page：4/12制定Preparedby：Platingcopper審核CheckedOperational批準Approvedby：PanelPlating時間Timeno丄ms/自動控制AutomaticControl隨機Rand

15、om電腦數(shù)據(jù)顯示Computerdata調(diào)整、檢查Adjustment,Inspection溫度Temperature溫度計Thermometer每班/1次onetimepershift生產(chǎn)記錄Productionrecords銅厚CopperthicknessMI微切片Micro-Slice每天1次One/dayX-RMX-RM切片分析報告Micro-sectionanalysisreport拒收、修理、報DRefuse,Repair,Scrapped外觀檢查VisualInspection電鍍IPQC工作指引ElectroplatingIPQCGuidelines/目視Verified&R

16、epairedInspection40PNLO5PNL5PNL/40PNLXC-R-PZ-25記錄XC-R-PZ-25records拒收、修理、報DRefuse,Repair,ScrappedD/F(Dryfilm)磨板Srubbing磨板機Srubbingmachine1、硫酸濃度Concentrationofsulfuricacid3-5%化學(xué)分析Chemicalanalysis每班/1次onetimepershift化學(xué)分析報告Chemicalanalysisreport調(diào)整Adjustment2、水洗壓力WaterrinsingPressure1.0-1.5Kg/cm2目視Visual

17、生產(chǎn)點檢表ProductionParametersrecordedTable3、磨板速度Srubbingspeed2.2-3.2M/min4、抗氧化OSP3-5%化學(xué)分析ChemicalanalysisD/FDDryfilm)貼干膜Pastedryfilm手動貼膜機ManualLaminationMachine1、磨板后擺放時間PlacementtimeafterSrubbingD4H自動顯示AutomaticShow10/4HOnce/4h點檢表ParametersrecordedTable調(diào)整Adjustment2、貼膜溫度LaminationTemperature9OTO5口3、貼膜壓力

18、LaminationPressure4.5-5Kg/cm24、貼膜速度Laminationspeed0.8-1.0M/min板面檢查BoardsurfaceinspectionIPQC工作指引IPQCguidelines目視Visual1PNL/40PNL檢查表InspectionTable返工、調(diào)整Rework,Adjustmentfilm)DocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：5/12制定Preparedby：審核Checkedby：批準Approvedby

19、：曝光Exposuring曝光機ExposuringMachine貼膜后擺放時間PlacementtimeafterpastingD15minOnce/4h每4小時1次點檢表ParametersrecordedTable調(diào)整、返工Adjustment,Rework曝光能量Exposureenergy7格7energylevel曝光尺ExposuringRuleD/F(Dryfilm)曝光Exposure曝光機ExposureMachine真空度degreeofvacuumD-90自動顯示AutomaticShow點檢表ParametersrecordedTable調(diào)整、返工Adjustment

20、,Rework對位檢查ContrapositionInspectionShiftlocation偏位WIforexposuring曝光和顯影作業(yè)指導(dǎo)書目視、百倍鏡Visual,100Xmagnifier每Lot/1張onepanel/lot首板檢查記錄FirstArticleInspectionrecords返工、調(diào)整Rework,Adjustment首板檢查FirstArticleInspection清潔菲林Cleanfilm目視Visual40PNL/1次Once/40PNL檢查表InspectionTable清潔CleaningMY-LAY膜清潔CleanMY-LAYMembraneD/

21、F(Dryfilm)顯影Developing顯影拉DevelopingMachine藥水濃度SolutionConcentration0.8-1.2%化學(xué)分析Chemicalanalysis自動顯示AutomaticShow每班2次2timespershift顯影機日常點檢表DailyinspectiontableofDevelopingMachine調(diào)整參數(shù)Parameteradjustment藥水壓力Pressureofsolution1.0-1.5Kg/cm2水洗壓力WaterrinsingPressure16一20Kg/cm2溫度Temperature28-32口顯影速度Develop

22、ingSpeed2.6-3.0M/min首板檢查FirstArticleInspection線寬、線距Width,Space顯影作業(yè)指導(dǎo)書Developingoperatinginstruetions目視、百倍鏡Visual,100Xmagnifier首板檢查FirstArticleInspection首板檢查記錄FirstArticleInspectionrecords拒收、修理、報廢Refuse,Repair,ScrappedDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Pa

23、ge：6/12制定Preparedby：審核Checkedby：批準Approvedby：DOEtchingDoetchingDOOEtchingMachineCu2+90T40mg0.6-1.2N3-5%化學(xué)分析Chemicalanalysis每班1次1timespershift化學(xué)分析報告Chemicalanalysisreport調(diào)整濃度及控制參數(shù)adjustconcentrationandcontrolparameterHCL脫膜液堿度StrippingliquidAlkalinityDOEtchingDOMEtchingSpeed1.8-3.0M/min自動顯示AutomaticSh

24、ow3h/次3hours/time蝕板運行記錄表Etchingrunningrecordstable調(diào)整濃度及控制參數(shù)adjustconcentrationandcontrolparameter噴嘴檢查NoZZlesInspection無堵塞Isnotblocked壓力Pressure1.5-23Kg/cm2濕度Humidity48-52口首板檢查FirstArticleInspection蝕刻作業(yè)指導(dǎo)書蝕刻Etchingoperatinginstruetions目視、百倍鏡Visual,100Xmagnifier每Lot/1張onepanelperlot首板檢查記錄FirstArticleI

25、nspectionrecords修理、返工Repair,Scrapped線寬、線距Width,Space*MI百倍鏡100Xmagnifier5件/每班5panels/ShiftXbar-R調(diào)整AdjustmentDOStickCover-layer磨DSrubbing磨板機Srubbingmachine1、硫酸濃度Concentrationofsulfuricacid3-5%化學(xué)分析Chemicalanalysis每班/1次onetimepershift化學(xué)分析報告Chemicalanalysisreport調(diào)整Adjustment2、水洗壓力WaterrinsingPressure1.0-

26、1.5Kg/cm2目視Visual生產(chǎn)點檢表ProductionParametersrecordedTable3、磨板速度Srubbingspeed2.2-3.2M/min4、抗氧化OSP3-5%化學(xué)分析Chemicalanalysis溫度Temperature15-25口溫、濕度測試表Temperatureand每班/1次one溫、濕度記錄表Temperatureand調(diào)整濃度及參數(shù)adjusthumiditytesttabletimepershifthumidityrecordsTableconcentrationandparameterCover-layerDocumentNO.文件編號

27、：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：7/12制定Preparedby：審核Checkedby：Temperatureand批準Approvedby：每班/1次oneTemperatureandadjust貼合Lamination濕度Humidity50-70%humiditytesttabletimepershifthumidityrecordsTableconcentrationandparameter首板檢查FirstArticleInspectionIPQC工作指引IPQCguide

28、lines目視Visual每Lot/1張onepanelperlot首板記錄表FirstArticlerecordstable拒收、返工Rejection,Rework外觀檢查VisualInspection40PNL/5PNL檢查記錄表InspectionrecordsTable壓制Lamination壓板Lamination快壓機SpeedinessLaminationMachine壓制時間LaminationTime預(yù)壓10-20S，成型100-120S自動顯示AutomaticShow2h/l次2hours/time生產(chǎn)記錄Productionrecords調(diào)整Adjustment壓制

29、溫度LaminationTemperature1805D壓制壓力LaminationPressure100-130Kg/cm2首板檢查FirstArticleInspectionIPQC工作指引IPQCguidelines目視、40倍放大鏡Verified&RepairedInspection,40Xmagnifyingglass40PNL/1PNL首板記錄表FirstArticlerecordstable返工Rework浸錫試驗ImmersionTintest浸錫ImmersionTin40PNL/1PNL測試記錄testrecords拒收、返工Rejection外觀檢查VisualInsp

30、ection目視、40倍放大鏡Verified&RepairedInspection,40Xmagnifyingglass40PNL/5PNL檢查記錄表InspectionrecordsTable,Rework拒收、返工Rejection,Rework表面處理SurfaceTreatment酸洗AcidrinseHSO4-6%化學(xué)分析Chemicalanalysis每天一次Once/day化學(xué)分析報告Chemicalanalysisreport調(diào)整濃度參數(shù)Concentrationparameteradjustment微蝕Micro-etchingNa.SQ20-40g/L每天一次Once/d

31、ay228HSO2412-4%每天一次Once/daySurfaceTreatmentDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次ChePagalCon/qntration制定Preparedby：analysis審核Checkedby：i.paramete丄nnAInanalysisreport.批準Approvedby：adjustment鍍鎳金Ni/AuPlating預(yù)浸Pre-dipping氨基磺酸鎳濃度Ni(NH2S03)25-10g/L每天一次Once/day鍍鎳N

32、iPlating鎳缸Nickelcontainer氨基磺酸鎳濃度Ni(NH2S03)275-85g/L化學(xué)分析Chemicalanalysis每天一次Once/day化學(xué)分析報告Chemicalanalysisreport調(diào)整濃度參數(shù)Concentrationparameteradjustment氯化鎳NiCL220-30g/L每天一次Once/dayHBO,42-48g/L每天一次Once/dayPHODPHIndeX3.8-4.5每天一次Once/day時間Time5-8Minute電腦控制ComputerControl隨機抽查Randominspection生產(chǎn)記錄Productionr

33、ecord調(diào)整Adjust電流密度Currentdensity2.0ASD溫度Temperature48-5511鍍金AuPlating金缸Aucontainer金濃度AuConsistence0.5-1.5g/lAA機分析AAM/Canalysis每天一次Once/day化學(xué)分析報告Chemicalanalysisreport調(diào)整濃度參數(shù)ConcentrationparameteradjustmentOOOSGDBeoD11-15Be化學(xué)分析Chemicalanalysis每天一次Once/dayPHODPHValue3.5-4.0每天一次Once/day時間Time1.5MIN電腦控制Co

34、mputerControl隨機抽查Randominspection生產(chǎn)記錄表ProductionRecords調(diào)整Adjust電流密度Currentdensity0.5ASD溫度Temperature40-451首板檢查包括，金鎳厚，附著力，外觀FirstArticleInspection，IncludingtoAu,NiThickness,Peelstrength,Appearanceissueetc.Au,NiThicknessAuMin0.5um,Nil-4um;Nopeeling,Noappearance.X-Ray機/目視或20倍鏡X-RayM/C/VisualOr2OXmagnif

35、ier/3MTape一張/每班/次Onepanel/Shift/time首板檢查記錄FAInspectionrecorder調(diào)整AdjustPlatingQCDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：9/12制定Preparedby：審核Checkedby：批準Approvedby：uuuNi/AuPlatingQC外觀檢查/附著力AppearanceInspection/Peelstrength000,000/0金鎳脫落NoexposedCu,Colouraber

36、ration/Nopeeled目視或20倍鏡VisualOr20Xmagnifier/3MTape8Panel/100PanelIPQCInspectionrecorder拒收、返工Rejection,Rework金鎳厚度Ni/AuthicknessAuMin0.5um,Nil4umX-Ray機X-RayM/COnePanel/100Panel報廢Scrap字符SymbolMarking白油印刷/固化WhiteInkprinting/Drying絲印機/烤箱ScreenPrinter/DryingMachine烘板溫度Bakingtemperature150+/-5D熱電偶Thermocoup

37、le隨機抽檢Random溫濕度記錄表TemperatureandhumidityrecordsTable加強控制Strengthencontrol烘板時間akingtime1H熱電偶Thermocouple月/次Once/Month外觀檢查VisualInspectionIPQC工作指引IPQCguidelines目視Verified&RepairedInspection每Lot/5PNL5PNLperlot檢查記錄表InspectionrecordsTable拒收、返工Rejection,Rework膠紙測試Adhesivetapetest不甩油Notshedding3M膠紙3MBrandt

38、ape每Lot/2PNL2PNLperlot膠紙測試記錄表Adhesivetapetestrecordstable針測Electricaltest測試Testing測試機TestingMachine電壓Voltage200v電腦顯示Computerdisplay隨機Random點檢表ParametersrecordedTable調(diào)整Adjustment導(dǎo)通值Conductionvalue50-1000電腦顯示Computerdisplay隨機Random點檢表ParametersrecordedTable調(diào)整Adjustment絕緣值Insulationvalue10MQ針測Electrica

39、ltest測試Testing測試機TestingMachine開、短路Open-ShortCircuit電腦測試ComputerTest每批第一張ThefirstpanelperLot10張檢1張testedoneevery10panels針測首板記錄表FirestArticlesElectricaltestrecordstable拒收、修理Rejection,Repair首板檢查FirstArticleInspection成品檢驗規(guī)范/客戶特殊標準Finishedproductinspectioncriterion/Customerspec外觀檢查VisualInspectionElectr

40、icaltestDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEngineeringchart版本Version：A頁次Page：10/12制定Preparedby：審核Checkedby：批準Approvedby：SPC開、短路Open-ShortCircuit無開、短路NoOpen-ShortCircuit電腦測試ComputerTest每天1次One/dayP圖PChart拒收Rejection，報廢Scrapt沖切Punching沖切Punching沖床PunchingM/C模具確認DieconfirmedMI要求Manufac

41、turingInstruetionsRequest目視、測試儀Visual/Measurer首板檢查FirstArticleInspection首檢記錄表FirstArticlerecordstable返工、調(diào)整Rejection,Adjustment模具調(diào)試Diedebugging首板檢查(數(shù)據(jù)測DDFirstArticleInspection(Testdata)每Lot第一張ThefirstpanelperLot沖切Punching沖切Punching沖床PunchingM/C自檢SelfTest成品檢驗規(guī)范/客戶特殊標準Finishedproductinspectioncriterion

42、/Customerspec目視Visual3張/次3panels/timeIPQC巡檢IPQCPatrolInspection全尺寸測量(針對客戶特別要求)Fulldimensionmeasurement(Onlyforcustomerspecialrequirement)*MI目視、測試儀Visual/Measurer50/lot5panels/lotXbar-R調(diào)整AdjustmentQC外觀檢查VisualInspectionIPQC工作指引IPQCguidelines目視，放大鏡Visual,magnifier每40張抽8張8PNL/40PNL檢查記錄表TestrecordsTable拒收、返工Rejection,Rewor可焊性測試Solderabilitytest手工焊測試Manualsoldertests熱應(yīng)力沖擊測試ThermalStressImpactTestDocumentNO.文件編號：XC-WI-PZ(IPQC)-25文件名稱DocumenttitleQCEnginee