防靜電設(shè)施的檢測施工及維護(hù)要求

1、HBusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page1of10Allrightsreservedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!SignatureApprovalandRevisionHistoryR

2、ev.DateChangeRequestNo.DescriptionofchangePreparedByReviewedByApprovedByTheMaster,ControlledCopy,ofthisdocumentislocatedonNetworkDrive:Sec_pse_fileiso9001_BCELPrintedcopiesofthisdocumentareUncontrolled,unlessmarkedwiththeControlledStamped!DocumentControlStampPreparedByReviewedByApprovedByEffectiveDa

3、te:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00All rights reserved and company restricted. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.Philips Lighting ElectronicBuilding-1,889 Yishan Road, Shanghai China 200233Page

4、2 of 10Business Centre ElectronicsBusiness Excellence thru Speed and Teamwork!.目的：為了使公司內(nèi)的防靜電設(shè)施能按標(biāo)準(zhǔn)要求施工；定期檢測及及時(shí)維修特制定本規(guī)則。.范圍：本規(guī)則適用于所有防靜電設(shè)施。包括防靜電接地系統(tǒng)；防靜電地面或地墊；工作臺(tái)及工作椅；工作服及工作帽；工位器具及物流系統(tǒng)；腕（腳跟）帶系統(tǒng)電阻及環(huán)境等。本規(guī)則適用于所有從事防靜電設(shè)施的施工、維護(hù)、檢測的人員.定義：系統(tǒng)接地電阻：在防靜電接地系統(tǒng)中，接地電阻的總和。測試點(diǎn)：測試時(shí)，所選定放置測試電極（或表筆）的部位。表面電阻：在試樣的某一表面上兩電極間所加電

5、壓與經(jīng)過一定時(shí)間后流過兩電極間的電流之商。體積電阻：在試樣的相對(duì)兩表面上放置的兩電極間所加直流電壓與流過兩個(gè)電極之間的穩(wěn)態(tài)電流之商。.內(nèi)容：防靜電設(shè)施檢測接地系統(tǒng)的檢測按圖一所示。使用接地電阻測量儀測試防靜電地極的接地電阻o、極電阻測量儀地極電流探針電位探針20m40m圖一防靜電地極接地電阻測試測試步驟：a）將被測地極用導(dǎo)線接于儀器端子E；b）在相同直線方向20m、40m潮濕土地處，分別插入電位探測針及電流探測針，各接于儀器端子P、C;c）設(shè)置“倍率盤”倍數(shù)；DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20

6、/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00HBusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page3of10Allrightsreservedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.Busin

7、essExcellencethruSpeedandTeamwork!d）自緩至快搖動(dòng)儀器手柄，達(dá)到120r/min,調(diào)整“測量標(biāo)度盤”，指針指于零位時(shí)，讀數(shù)乘以倍率標(biāo)度，即為接地電阻值；e）按測試步驟c,d反復(fù)測試35次，取平均值。防靜電地墊，地面的檢測按圖二a所示，測試表面電阻按圖二b所示，測試體積電阻測試電極6502KG500VD歐表R濕濾紙墊a表面電阻測試測試電極6 502KG500VD歐表板伏輔助電極濕濾紙墊b體積電阻測試圖二材料表面電阻和體積電阻測試工作臺(tái)，工作椅工作臺(tái)隨機(jī)選定測試點(diǎn)，每個(gè)工作臺(tái)不得少于3點(diǎn)。按圖二a所示，測試工作臺(tái)面表面電阻。按圖三所示，測試工作臺(tái)面對(duì)腕帶插孔電阻。

8、DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00HBusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page4of10Allrightsreservedandcompanyrestricted.Reproductioninwholeo

9、rinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!按圖四所示，測試工作臺(tái)面對(duì)地系統(tǒng)電阻。500VD然歐表測試電極6502KGR腕帶插孔濕濾紙墊HH工作臺(tái)面對(duì)腕帶插孔電阻測試圖三工作臺(tái)面對(duì)腕帶插孔電阻測試500VD然歐表工作臺(tái)面對(duì)地系統(tǒng)電阻測試圖四工作臺(tái)面對(duì)地系統(tǒng)電阻測試工作椅隨機(jī)選定測試點(diǎn)，每個(gè)工作臺(tái)不得少于5點(diǎn)。按圖五所示，測試椅面對(duì)腳輪的電阻。按圖六所示，測試椅面與靠背間電阻。DocumentControlStampPreparedByR

10、eviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00BusinessCentreElectronicsHPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page5of10Allrightsreservedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewr

11、ittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!圖五工作椅面對(duì)腳輪電阻測試O圖六4.1.4工作服，工作鞋底工作椅面與靠背表面間電阻測試。按圖七所示，測試防靜電工作服表面電阻。如圖所示分別測試A、B、C、D四點(diǎn)與基準(zhǔn)點(diǎn)間的表面電阻。按圖八所示，測試防靜電工作鞋底體積電阻。DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumb

12、er:06-102-xxxRev.:00Page 6 of 10All rights reserved and company restricted. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.Business Excellence thru Speed and Teamwork!BusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,Shangha

13、iChina200233圖七防靜電工作服表面電阻測試。500VD佻歐表測試電極（|）50 2KG R測試電極150 2KG金屬板輔助電極工作鞋底體積電阻測試圖八防靜電工作鞋底體積電阻測試工位器具及物流系統(tǒng)按圖九所示，測試工位（傳遞）器具表面、體積電阻。按圖十所示，測試物流車臺(tái)面對(duì)車輪系統(tǒng)電阻。DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00HBusinessCentre

14、ElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page7of10Allrightsreservedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!500VDCS歐表R容器測試電極 50 2KG濕濾紙墊a容器表面電阻測試500VDC&歐表板伏輔助電極

15、濕濾紙墊測試電極小 50 2KGb容器體積電阻測試圖九工位（傳遞）器具表面、體積電阻測試DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00HBusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page8of10Allrightsreser

16、vedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!物流車測試電極3 50 2KG圖十物流車臺(tái)面對(duì)車輪系統(tǒng)電阻測試腕（腳跟）帶系統(tǒng)電阻按圖十一所示,測試佩帶腕帶時(shí)系統(tǒng)電阻。佩帶腕帶時(shí)系統(tǒng)電阻測試120次/min ,手掌適當(dāng)施加壓力，單環(huán)境（墻壁，窗簾）（摩擦起電電壓測試）測試時(shí)手持干燥布料（選用純棉或防靜電面料），以頻數(shù)約向摩擦被測件某一部位20次，按靜電電

17、壓表使用方法立即接近摩擦部位，觀察儀表顯示數(shù)值。2.3.4.反復(fù)測試5次取平均值。使用非接觸式靜電電壓表測量。該檢測方法除適用與對(duì)環(huán)境（墻壁，窗簾）等的測試外還可檢測生產(chǎn)場地防靜電設(shè)施表面摩擦起電電壓的測試。包括：地面（地墊）、工作臺(tái)（臺(tái)墊）、工作椅、貨架、工位器具、物流傳遞器具、輸送皮帶線、包裝袋（盒）、工作服（工作帽、手套）、工作鞋等。4.1.8測試技術(shù)指標(biāo)DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumb

18、er:06-102-xxxRev.:00HBusinessCentreElectronicsPhilipsLightingElectronicBuilding-1,889YishanRoad,ShanghaiChina200233Page9of10Allrightsreservedandcompanyrestricted.Reproductioninwholeorinpartisprohibitedwithoutthewrittenconsentofthecopyrightowner.BusinessExcellencethruSpeedandTeamwork!項(xiàng)目表面電阻值Q體積電阻值Q電阻

19、值Q摩擦電壓V防靜電地極接地電阻10地面1051010100地面對(duì)地極母線電阻5*105108墻壁400窗簾400地墊105109105108100工作臺(tái)墊106109105108100工作臺(tái)面106109100工作臺(tái)面對(duì)腕帶插孔電阻105108工作臺(tái)面對(duì)地系統(tǒng)電阻106108工作椅面對(duì)腳輪的電阻106108椅面與靠背電阻1081010100工作服、工作帽、手套300工作鞋底0.5*105108100工位器具及物流傳遞器具103108103107100包裝袋（盒）100物流車臺(tái)面對(duì)車輪系統(tǒng)電阻106109佩帶腕帶時(shí)系統(tǒng)電阻1M10M4.2防靜電設(shè)施的施工防靜電接地系統(tǒng)的施工要求a）防靜電系統(tǒng)必

20、須有獨(dú)立可靠的接地裝置，接地電阻一般應(yīng)小于10Q。b）防靜電地線不得接在電源零線上，不得與防雷地線共用。c）使用三相五線制供電，其大地線可以作為防靜電地線（但零線、地線不得混接）。d）接地主干線截面積應(yīng)不小于100mr2;支干線截面積應(yīng)不小于6mm；設(shè)備和工作臺(tái)的接地線應(yīng)采用截面積不小于1.25mm2的多股敷塑導(dǎo)線，接地線顏色以黃綠色線為宜。e）接地主干線的連接方式應(yīng)采用釬焊。f）防靜電設(shè)備連接端子應(yīng)確保接觸可靠，易裝拆，允許使用各種夾式連接器，如鱷魚夾、插頭座等防靜電地墊的施工要求及維護(hù)施工要求：.靜電地墊材料參數(shù)應(yīng)符合標(biāo)準(zhǔn)。.在鋪設(shè)施工前必須保持地面平整。.地墊鋪設(shè)時(shí)應(yīng)在地墊下貼雙面膠以防

21、止地墊移動(dòng)；二地墊拼接處應(yīng)平整，無縫隙；鋪設(shè)完后應(yīng)及時(shí)將保護(hù)膜拉去。.每塊地墊應(yīng)至少有二個(gè)接地端與接地系統(tǒng)連接。清潔維護(hù)：.保持地墊表面的清潔。.嚴(yán)禁重物在地墊上移動(dòng)。.發(fā)現(xiàn)接地線有脫落現(xiàn)象應(yīng)及時(shí)報(bào)修（維修）。4.2.3離子風(fēng)機(jī)的維護(hù)及檢測維護(hù)：.定期清潔離子發(fā)射針。.定期檢測離子風(fēng)機(jī)電源系統(tǒng)。檢測：DocumentControlStampPreparedByReviewedByApprovedByEffectiveDate:3/20/2005RevisionDate:FileName:防靜電設(shè)施檢測、施工及維護(hù)要求FileNumber:06-102-xxxRev.:00All rights reserved and company restricted. Reproduction in whole or in part is prohibited without the written consent of the copyright owner.Philips Lighting ElectronicPage 10 ofBuilding-1,889 Yishan Road, Shanghai Chin