皮帶故障解決(中文)課件

皮帶故障解決(中文)課件SKF動力傳動

——帶傳動演講者：演講時間：SKF動力傳動

——帶傳動演講者：7故障解決2022-12-01

?SKFSlide3[Code]SKF[Organisation]7故障解決2022-12-01?SKFSlide3故障解決糾正措施可能原因癥狀故障解決糾正措施可能原因癥狀癥狀Dirt污垢

Cracks裂縫Beltturnover皮帶翻轉Beltsworkingatdifferentlevelsinthepulley皮帶在帶輪不同水平運行癥狀DirtCracksBeltturnoverBelt癥狀Foreignmaterial異物進入Squeal!尖叫噪音Chirp-Chirp!喳喳叫噪聲Chirp-Chirp!Heatingsources熱源Contamination污染癥狀ForeignmaterialSqueal!Chir原因Misalignment不對中Beltworkingatdifferentlevelinthepulley皮帶在帶輪中不同水平Impropertools不當工具原因MisalignmentBeltworkingatCauses

原因AddinganewdrivewillreducetheelectricmotorLife增加新的傳動組將減低電機壽命Thisbeltdrivewillnotbeaffected此傳動組不會受影響Thisbeltdrivewillbeaffected此傳動組將會受影響Causes

原因Addinganewdrivewi原因和結果Effect

結果Cause

原因Cushingcracksandchunks

皮帶開裂

Heatageing

發(fā)熱老化Flexfatigue

橈曲疲勞Worn/damagedpulley

帶輪損壞Interference

干涉Noise噪音Drivemisalignment

不對中High/lowtension

張緊過度/不足Pulleycontamination

帶輪污染Slippage打滑Lowtension

張緊不足Pulleycontamination帶輪污染Beltlayersdelamination皮帶結構分層Beltcontamination(oil,grease,dust)

皮帶污染（油，脂，污垢）Beltrunningoverflange皮帶跑出帶輪槽Misalignment

不對中Mis-installation

不當安裝原因和結果Effect結果Cause原因CushiFailures

失效VandWedgebeltsV帶和楔帶Failures

失效VandWedgebeltsRibbedbelts多楔帶Failures

失效RibbedbeltsFailures

失效Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Incorrecttensioning

不當張緊Misalignedpulley

帶輪不對中Tensionmemberdamaged(duetoincorrectinstallation)受拉結構損壞（不當安裝）

Checkthetension

檢查張緊力Alignpulley

帶輪對中Installproperly

正確安裝

Substantialvibrations

持續(xù)振動Misalignedpulley帶輪不對中

Checkthetension檢查張緊力Alignpulley帶輪對中Hardened,polishedflanks側面硬化，發(fā)光Unevenwearofribs多楔帶不均勻磨損Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施Crackandchunckout皮帶開裂

Excessiveorlowtension

張緊過度/不足Ageing

老化

Checkthetension

檢查張緊力Replacethebelt

更換皮帶Brokenbelt皮帶斷裂

Beltfoldedpriortoorduring

fitment

(duetocarelesshandling)

皮帶折疊（安裝前或裝過程中）Beltdamagedduringassemblybyinappropriatetools

皮帶損壞（使用不當工具）

Excessivebelttension

張緊過度

Avoidmishandlingbelt

避免不當操作Useonlypropertools

使用正確工具Tensionproperly正確張緊Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Lowtensionsetting張緊不足

Misalignedpulley

帶輪不對中Worn-outpulley(roughsurface)帶輪磨損Excessivetorsionalvibration

過度扭振

Checkthetension

檢查張緊力Alignpulley

對中帶輪

Replacepulley更換帶輪

Insufficienttension

張緊不足Beltpastitsusefullife

皮帶超期使用

Checkthetension

檢查張緊力Replacethebelt

更換皮帶Materialdeposits材料沉積Noisyoperation運轉噪音Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施Backsideidlerpulleydefective(sluggish,damagedsurface)背面惰輪缺陷（轉速不足，便免受損）

Replacebacksideidlerpulley更換背面惰輪

Excessiveslip

打滑頻繁Missalignedpulley

帶輪不對中Pulleygrooveswithunevenwear

帶輪槽磨損不均

ChecktheTension

檢查張緊力Alignpulley

對中帶輪Replacepulley

更換帶輪Beltbacksidedamage皮帶背面受損Excessivewear過度磨損Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Foreignbodyindrive

異物進入Lowtensionduetoincorrectfitment(ridesoverpulleyedge)

不當安裝導致張緊不足，切割帶輪槽緣Componentblockageinthedrive

傳動系統(tǒng)部件障礙Excessivefittingtension

安裝時張緊多度

Ensurecoverisfittedcorrectly

防護張正確安裝

Checkthestateofwearofthe

components

檢查傳動部件磨損Tensionthebeltproperly

正確張緊

Lowtensionduetoincorrectfitment

安裝不當導致張緊不足Drivepulleyseized

帶輪咬死Jammedtransmissioncomponent

傳動部件卡住Misalignedpulleys

對中不當

Investigateandremedyseizure

檢查糾正卡住現(xiàn)象Verifythewearconditionofthe

transmissioncomponents

檢查磨損Alignpulleys

對中帶輪Brokenbelt(jagged)皮帶斷裂（斷口不齊）Shearedteeth同步齒被剪斷Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

糾正措施

Beltfoldedpriortoorduringfitment

(duetocarelesshandling)皮帶折疊（安裝前或裝過程中）Beltdamagedduringassemblybyinappropriatetools皮帶損壞（使用不當工具）

Avoidmishandlingbelt

避免不當操作Useonlysuitabletools

采用正確工具

Oilleak

漏油

Cureoilleak

制止漏油Brokenbelt皮帶斷裂Oilcontamination油污染Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

糾正措施

Excessivebelttension

張緊過度Pulleyiswornout(roughsurface)

帶輪磨損（表面粗燥）

Fitandmaintainatcorrect

tensionfordrive

安裝和維護時正確張緊皮帶Replacepulley

更換帶輪

Excessiveorlowtension

(duetoincorrectfitment)

安裝不當導致張緊過度/不足Pulleymisalignedordamaged

帶輪損壞/不對中

Fitandmaintainatcorrecttensionfordrive

安裝和維護時正確張緊皮帶Checkalignmentandinspectpulley

surface

檢查帶輪對中/帶輪表面Landareafabricwear包布磨損Noisyoperation運行噪音Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

糾正措施

Belttootightduetoincorrectfitment

不當安裝導致皮帶過緊

Fitandmaintainatcorrecttensionfordrive

安裝和維護時正確張緊

Lowtensionsetting(duetoincorrectfitment)不當安裝導致皮帶張緊不足Runningtensiontoolow(duetoincorrectfitment)不當安裝導致皮帶運行張力不足

Fitandmaintainatcorrecttensionfordrive安裝和維護時正確張緊Checktension

檢查張緊力Hightensionfailure張緊過度Hollowteeth同步帶齒窟窿Troubleshooting

故障解決Symptom癥AnyQuestions?ThankyouAnyQuestions?皮帶故障解決(中文)課件SKF動力傳動

——帶傳動演講者：演講時間：SKF動力傳動

——帶傳動演講者：7故障解決2022-12-01

?SKFSlide23[Code]SKF[Organisation]7故障解決2022-12-01?SKFSlide3故障解決糾正措施可能原因癥狀故障解決糾正措施可能原因癥狀癥狀Dirt污垢

Cracks裂縫Beltturnover皮帶翻轉Beltsworkingatdifferentlevelsinthepulley皮帶在帶輪不同水平運行癥狀DirtCracksBeltturnoverBelt癥狀Foreignmaterial異物進入Squeal!尖叫噪音Chirp-Chirp!喳喳叫噪聲Chirp-Chirp!Heatingsources熱源Contamination污染癥狀ForeignmaterialSqueal!Chir原因Misalignment不對中Beltworkingatdifferentlevelinthepulley皮帶在帶輪中不同水平Impropertools不當工具原因MisalignmentBeltworkingatCauses

原因AddinganewdrivewillreducetheelectricmotorLife增加新的傳動組將減低電機壽命Thisbeltdrivewillnotbeaffected此傳動組不會受影響Thisbeltdrivewillbeaffected此傳動組將會受影響Causes

原因Addinganewdrivewi原因和結果Effect

結果Cause

原因Cushingcracksandchunks

皮帶開裂

Heatageing

發(fā)熱老化Flexfatigue

橈曲疲勞Worn/damagedpulley

帶輪損壞Interference

干涉Noise噪音Drivemisalignment

不對中High/lowtension

張緊過度/不足Pulleycontamination

帶輪污染Slippage打滑Lowtension

張緊不足Pulleycontamination帶輪污染Beltlayersdelamination皮帶結構分層Beltcontamination(oil,grease,dust)

皮帶污染（油，脂，污垢）Beltrunningoverflange皮帶跑出帶輪槽Misalignment

不對中Mis-installation

不當安裝原因和結果Effect結果Cause原因CushiFailures

失效VandWedgebeltsV帶和楔帶Failures

失效VandWedgebeltsRibbedbelts多楔帶Failures

失效RibbedbeltsFailures

失效Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Incorrecttensioning

不當張緊Misalignedpulley

帶輪不對中Tensionmemberdamaged(duetoincorrectinstallation)受拉結構損壞（不當安裝）

Checkthetension

檢查張緊力Alignpulley

帶輪對中Installproperly

正確安裝

Substantialvibrations

持續(xù)振動Misalignedpulley帶輪不對中

Checkthetension檢查張緊力Alignpulley帶輪對中Hardened,polishedflanks側面硬化，發(fā)光Unevenwearofribs多楔帶不均勻磨損Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施Crackandchunckout皮帶開裂

Excessiveorlowtension

張緊過度/不足Ageing

老化

Checkthetension

檢查張緊力Replacethebelt

更換皮帶Brokenbelt皮帶斷裂

Beltfoldedpriortoorduring

fitment

(duetocarelesshandling)

皮帶折疊（安裝前或裝過程中）Beltdamagedduringassemblybyinappropriatetools

皮帶損壞（使用不當工具）

Excessivebelttension

張緊過度

Avoidmishandlingbelt

避免不當操作Useonlypropertools

使用正確工具Tensionproperly正確張緊Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Lowtensionsetting張緊不足

Misalignedpulley

帶輪不對中Worn-outpulley(roughsurface)帶輪磨損Excessivetorsionalvibration

過度扭振

Checkthetension

檢查張緊力Alignpulley

對中帶輪

Replacepulley更換帶輪

Insufficienttension

張緊不足Beltpastitsusefullife

皮帶超期使用

Checkthetension

檢查張緊力Replacethebelt

更換皮帶Materialdeposits材料沉積Noisyoperation運轉噪音Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施Backsideidlerpulleydefective(sluggish,damagedsurface)背面惰輪缺陷（轉速不足，便免受損）

Replacebacksideidlerpulley更換背面惰輪

Excessiveslip

打滑頻繁Missalignedpulley

帶輪不對中Pulleygrooveswithunevenwear

帶輪槽磨損不均

ChecktheTension

檢查張緊力Alignpulley

對中帶輪Replacepulley

更換帶輪Beltbacksidedamage皮帶背面受損Excessivewear過度磨損Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

解決措施

Foreignbodyindrive

異物進入Lowtensionduetoincorrectfitment(ridesoverpulleyedge)

不當安裝導致張緊不足，切割帶輪槽緣Componentblockageinthedrive

傳動系統(tǒng)部件障礙Excessivefittingtension

安裝時張緊多度

Ensurecoverisfittedcorrectly

防護張正確安裝

Checkthestateofwearofthe

components

檢查傳動部件磨損Tensionthebeltproperly

正確張緊

Lowtensionduetoincorrectfitment

安裝不當導致張緊不足Drivepulleyseized

帶輪咬死Jammedtransmissioncomponent

傳動部件卡住Misalignedpulleys

對中不當

Investigateandremedyseizure

檢查糾正卡住現(xiàn)象Verifythewearconditionofthe

transmissioncomponents

檢查磨損Alignpulleys

對中帶輪Brokenbelt(jagged)皮帶斷裂（斷口不齊）Shearedteeth同步齒被剪斷Troubleshooting

故障解決Symptom癥Troubleshooting

故障解決Symptom

癥狀Cause

原因Remedy

糾正措施

Beltfoldedpriortoorduringfitment

(duetocarelesshandling)皮帶折疊（安裝前或裝過程中）Beltdamagedduringassemblybyinappropriatetools皮帶損壞（使用不當工具）

Avoidmishandlingbelt

避免不當操作Useonlysuitabletools

采用正確工具

Oilleak

漏油

Cureoilleak

制止漏油Brokenbelt皮帶斷裂Oilcontamination油