生產(chǎn)計(jì)劃與排程(英文)課件

Introductionto

RhythmFactoryPlannerKwokPoonMay17,2000?Introductionto

RhythmFactor1AgendaWhatIsRhythmFactoryPlanner(FP)RhythmFPArchitectureRhythmFactoryPlanner(FP)PlanningConceptRhythmFPfeatures?AgendaWhatIsRhythmFactoryP2WhatIsRhythmFactoryPlanner(FP)??WhatIsRhythmFactoryPlanner3WhatIsRhythmFactoryPlanner(FP)FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityinPlanningandSchedulingFactoryPlannerprovidesaglobalintegratedview

PurchasingOrderEntryShippingMRPFactoryPlannerFloorControlDataDecisions&Data?WhatIsRhythmFactoryPlanner4WhatCanRhythmFPDo?FactoryPlannerprovidesasystematicandconstraint-basedplanningconceptFactoryPlannercanhelptominimizethecurrentad-hocplanningprocessFactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblefortraditionalplanningprocess?WhatCanRhythmFPDo?Factory5RhythmFPArchitecture?RhythmFPArchitecture?6RhythmFPArchitectureClient-ServerArchitectureBothserverandclientprocessescanrunonWindowsNTmachinesMayrunserverandclientonseparatemachinesUseexistingdata(fromTritonandSFCS)MemoryResidentMulti-Usercapability?RhythmFPArchitectureClient-S7RhythmFPArchitecture

(cont.)RhythmFPClientRhythmFPClientRhythmFPClientDataFilesRhythmFPServerRhythmFPServerProductionPlannerMaterialPlannerReportReaderProductionServerWhat-ifServer?RhythmFPArchitecture(cont.)8RhythmFPFramework

(Input&Output)RhythmFPServerDemandProductStructure:PartnumberBOMRoutingsFactoryModel:ResourcesResourceCalendarMaterialAvailability:UnassignedInventoryP.O./VendorInfo.WIPOtherInformation:Tools...ProductionPlan:CapacityMaterial?RhythmFPFramework

(Input&9RhythmFPFramework(cont.)FPrequiresACCURATEandSUFFICIENTdatainput(garbagein&garbageout)OpenloopplanningprocessinthefirstphasePlannersexecutetheproductionplanbasedonFP’ssuggestion?RhythmFPFramework(cont.)FP10BasicFPDataObjectsBOMdataDemandorderdataPartnumberdataUnassignedinventorydataSupplierpartdataResourcedataRoutingdata?BasicFPDataObjectsBOMdata?11MoreFPDataObjectsWipdataOperationresourcedataResourcecalendardataVendorcalendardataVariablecapacitybucketsizedata?MoreFPDataObjectsWipdata?12FPOutputFilesCriticaldeliverydataPurchaseorderEDCrecommendationsManufacturingorderdataPlannedstarttimesProcurementdataProcurementbypartdataetc.?FPOutputFilesCriticaldelive13FPDataObjectsRelationshipDemandOrders&ForecastOrdersBOMUnassignedinventoryRoutingdataVendorInfoResourcedataResourcecalendardataWIPdataFinishedGoodsPartNumbersMfgOrders?FPDataObjectsRelationshipDe14RhythmFPPlanningConcept?RhythmFPPlanningConcept?15FPPlanningConceptBTO(Build-to-order)engine:useDemandsasthedrivertocreateplanConsiderbothmaterialandcapacityconstraintsatthesametimeConsiderbothSalesOrdersandForecastsasthedemandinputwithdifferentprioritiesStartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlan?FPPlanningConceptBTO(Build-16FPPlanningConcept(cont.)MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevelalsoconsiderTimefactorsRawMaterials(ProcuredParts)aresuppliedbyon-handinventoryorP.O.fromvendors.Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIPormanufacturingorders(workorders).?FPPlanningConcept(cont.)Mat17ProcessFlowinFPInfiniteCapacityPlanningFiniteCapacityPlanningCAO(constraintanchoroptimization)DetailSchedulingIdentifyMaterialandCapacityProblemsFixMaterialProblemsAttempttofixCapacityProblemsCreatedetailedschedules?ProcessFlowinFPInfiniteCap18FPInfiniteCapacityPlanning(ICP)BuildfactorymodelphaseInventoryAssignmentphasePlannedstarttimephaseCapacityutilizationphasePresentsplanthroughuserinterface(client)?FPInfiniteCapacityPlanning19ICP--BuildFactoryModelReadfilesintomemoryandcreateresidentmemorymodelFileformatsinSpecFilesDoconsistencychecking?ICP--BuildFactoryModelRead20ICP--InventoryAssignmentExploreBillofMaterialsDeterminesBOMconfigurationandroutingassignmentsCreatesmanufacturingorderstosatisfydemandsNetrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-In-Process)Createsmaterialrequirements?ICP--InventoryAssignmentExp21ICP--InventoryAssignment(cont.)BackwardScheduleDefinition:LatestPossibleStartTime(LPST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontimeLPST=TaskDueDate-TaskProcessingtimeCalculatestheLPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveaLPSTSoftconstraint:violateLPSTconstraintwilldeterioratetheorder-fulfillmentperformance?ICP--InventoryAssignment(c22ICP--InventoryAssignment(cont.)BackwardScheduleSub

assembly1R.W.#1R.W.#2Subassembly2ComputerOrderDueDateTaskDueDate(LPST)LPSTLPSTMfgorder#1Mfgorder#3Mfgorder#2?ICP--InventoryAssignment(c23ICP--InventoryAssignment(cont.)InventoryAssignmentPrioritizedemandorders(duedate,priority,quantity)SortprioritizeddemandordersSortpartsfromend-itemtorawmaterialsCalculatedemandsAllocatesupplies?ICP--InventoryAssignment(c24ICP--InventoryAssignment(cont.)ForwardScheduleDefinition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedbymaterials)EPST=max(ServerStartTime,MaterialAvailableTime)CalculatestheEPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveanEPSTHardconstraint:productioncannotbestartedwithoutmaterialsavailable?ICP--InventoryAssignment(c25ICP--InventoryAssignment(cont.)Subassembly1R.W.#1R.W.#2ComputerOrderCompletionTimeMaterialAvailableTime(EPST)EPSTEPSTMfgorder#1Mfgorder#3Mfgorder#2ForwardScheduleSubassembly2?ICP--InventoryAssignment(c26ICP--PlannedStartTimeAssignPSTforeachtaskDefinition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityintoconsiderationCalculation:PST=max(EPST,LPST)EachmanufacturingtaskwillhaveaPSTPSTvaluesmaybeoverridenthroughtheuserinterface?ICP--PlannedStartTimeAssig27ICP--CapacityUtilizationDeterminebucket(operationtimeinterval)configuration--fromvariablecapacitybucketsizedataCalculatecapacityforeachbucket--fromresourcecalendardataCalculateworkloadineachbucketbasedonPSTandruntimeofeachtask?ICP--CapacityUtilizationDet28FPFiniteCapacityPlanningIdentifytheconstrainedresourcesBalanceandoffloadloadsforconstrainedresourcesinaGLOBALview(Globaloptimization)Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)Respondquickly?FPFiniteCapacityPlanningIde29FPDetailSchedulingSchedulebasedonflexiblestrategyoptions(e.g.FIFO)AbletospecifytheschedulinghorizonAbletogenerateaglobaloptimizedproductionscheduleGeneratethedispatchlistforexecutionIntelligentschedulingalgorithmandresults?FPDetailSchedulingScheduleb30HowtomakeitsuccessfulUser-ownprojectTrustandCooperationWhatareourgamerules?Forecast/Acceptance,S/O,P/O,etc.Thinkingoffuture,reasonableproceduresDataClean-upShouldbestartedfromtheverybeginningWhere,when,who,how,etc.etc.?HowtomakeitsuccessfulUser-31RhythmFPFeatures?RhythmFPFeatures?32ListofSomeFeaturesTransferBatchingManufacturingLotSizing(CMO)ProcurementLotSizingWIPReportingAdvancedScheduler(AS)DueDateQuotingBatchClientAlternatesAlternatePartsAlternateResourcesAlternateRoutingECNEffectivityDateeffectivityUse-upeffectivitySequence-DependentSetupsResourceModeling?ListofSomeFeaturesTransfer33UsingRhythmFP?UsingRhythmFP?34UsingFP--BasicUIentitiesProblemwindowsReportsDemandordersDemandorderplanMfgordersMfgorderplanPartbuffer?UsingFP--BasicUIentitiesP35UsingFP--ProblemWindowsFPhastheoutstandingproblemanalyticalcapabilitiesShortorderproblemLateorderproblemCapacityshortageproblemMaterialshortageproblemLatemanufacturingpartsproblem?UsingFP--ProblemWindowsFP36UsingFP--ProblemWindows(cont.)?UsingFP--ProblemWindows(c37UsingFP--FPreportsCriticaldeliveryreportPurchaseorderEDCreportProcurementreportLatematerialreservationsMasterscheduleResourceload?UsingFP--FPreportsCritica38UsingFP--Demandorders?UsingFP--Demandorders?39UsingFP--DemandOrderPlan?UsingFP--DemandOrderPlan?40UsingFP--MfgOrders?UsingFP--MfgOrders?41UsingFP--MfgOrderPlan?UsingFP--MfgOrderPlan?42UsingFP--PartBuffer?UsingFP--PartBuffer?43Questions&Answers?Questions&Answers?44每一次的加油，每一次的努力都是為了下一次更好的自己。12月-2212月-22Thursday,December29,2022天生我材必有用，千金散盡還復(fù)來(lái)。13:26:4513:26:4513:2612/29/20221:26:45PM安全象只弓，不拉它就松，要想保安全，常把弓弦繃。12月-2213:26:4513:26Dec-2229-Dec-22得道多助失道寡助，掌控人心方位上。13:26:4513:26:4513:26Thursday,December29,2022安全在于心細(xì)，事故出在麻痹。12月-2212月-2213:26:4513:26:45December29,2022加強(qiáng)自身建設(shè)，增強(qiáng)個(gè)人的休養(yǎng)。2022年12月29日1:26下午12月-2212月-22擴(kuò)展市場(chǎng)，開(kāi)發(fā)未來(lái)，實(shí)現(xiàn)現(xiàn)在。29十二月20221:26:45下午13:26:4512月-22做專(zhuān)業(yè)的企業(yè)，做專(zhuān)業(yè)的事情，讓自己專(zhuān)業(yè)起來(lái)。十二月221:26下午12月-2213:26December29,2022時(shí)間是人類(lèi)發(fā)展的空間。2022/12/2913:26:4513:26:4529December2022科學(xué)，你是國(guó)力的靈魂；同時(shí)又是社會(huì)發(fā)展的標(biāo)志。1:26:45下午1:26下午13:26:4512月-22每天都是美好的一天，新的一天開(kāi)啟。12月-2212月-2213:2613:26:4513:26:45Dec-22人生不是自發(fā)的自我發(fā)展，而是一長(zhǎng)串機(jī)緣。事件和決定，這些機(jī)緣、事件和決定在它們實(shí)現(xiàn)的當(dāng)時(shí)是取決于我們的意志的。2022/12/2913:26:45Thursday,December29,2022感情上的親密，發(fā)展友誼；錢(qián)財(cái)上的親密，破壞友誼。12月-222022/12/2913:26:4512月-22謝謝大家！每一次的加油，每一次的努力都是為了下一次更好的自己。12月-45Introductionto

RhythmFactoryPlannerKwokPoonMay17,2000?Introductionto

RhythmFactor46AgendaWhatIsRhythmFactoryPlanner(FP)RhythmFPArchitectureRhythmFactoryPlanner(FP)PlanningConceptRhythmFPfeatures?AgendaWhatIsRhythmFactoryP47WhatIsRhythmFactoryPlanner(FP)??WhatIsRhythmFactoryPlanner48WhatIsRhythmFactoryPlanner(FP)FactoryPlannerusestheinformationfromtheexistingtransactionsystem(ERP)toprovideintelligentdecisionsupportcapabilityinPlanningandSchedulingFactoryPlannerprovidesaglobalintegratedview

PurchasingOrderEntryShippingMRPFactoryPlannerFloorControlDataDecisions&Data?WhatIsRhythmFactoryPlanner49WhatCanRhythmFPDo?FactoryPlannerprovidesasystematicandconstraint-basedplanningconceptFactoryPlannercanhelptominimizethecurrentad-hocplanningprocessFactoryPlannercanquicklyrevealtheproductionconstraint,whichisalmostimpossiblefortraditionalplanningprocess?WhatCanRhythmFPDo?Factory50RhythmFPArchitecture?RhythmFPArchitecture?51RhythmFPArchitectureClient-ServerArchitectureBothserverandclientprocessescanrunonWindowsNTmachinesMayrunserverandclientonseparatemachinesUseexistingdata(fromTritonandSFCS)MemoryResidentMulti-Usercapability?RhythmFPArchitectureClient-S52RhythmFPArchitecture

(cont.)RhythmFPClientRhythmFPClientRhythmFPClientDataFilesRhythmFPServerRhythmFPServerProductionPlannerMaterialPlannerReportReaderProductionServerWhat-ifServer?RhythmFPArchitecture(cont.)53RhythmFPFramework

(Input&Output)RhythmFPServerDemandProductStructure:PartnumberBOMRoutingsFactoryModel:ResourcesResourceCalendarMaterialAvailability:UnassignedInventoryP.O./VendorInfo.WIPOtherInformation:Tools...ProductionPlan:CapacityMaterial?RhythmFPFramework

(Input&54RhythmFPFramework(cont.)FPrequiresACCURATEandSUFFICIENTdatainput(garbagein&garbageout)OpenloopplanningprocessinthefirstphasePlannersexecutetheproductionplanbasedonFP’ssuggestion?RhythmFPFramework(cont.)FP55BasicFPDataObjectsBOMdataDemandorderdataPartnumberdataUnassignedinventorydataSupplierpartdataResourcedataRoutingdata?BasicFPDataObjectsBOMdata?56MoreFPDataObjectsWipdataOperationresourcedataResourcecalendardataVendorcalendardataVariablecapacitybucketsizedata?MoreFPDataObjectsWipdata?57FPOutputFilesCriticaldeliverydataPurchaseorderEDCrecommendationsManufacturingorderdataPlannedstarttimesProcurementdataProcurementbypartdataetc.?FPOutputFilesCriticaldelive58FPDataObjectsRelationshipDemandOrders&ForecastOrdersBOMUnassignedinventoryRoutingdataVendorInfoResourcedataResourcecalendardataWIPdataFinishedGoodsPartNumbersMfgOrders?FPDataObjectsRelationshipDe59RhythmFPPlanningConcept?RhythmFPPlanningConcept?60FPPlanningConceptBTO(Build-to-order)engine:useDemandsasthedrivertocreateplanConsiderbothmaterialandcapacityconstraintsatthesametimeConsiderbothSalesOrdersandForecastsasthedemandinputwithdifferentprioritiesStartasanInfiniteCapacityPlanandprogresstoaFiniteCapacityPlan?FPPlanningConceptBTO(Build-61FPPlanningConcept(cont.)MaterialsareassignedaccordingtotheBOMexplosionfromthefinishgoodlevelalsoconsiderTimefactorsRawMaterials(ProcuredParts)aresuppliedbyon-handinventoryorP.O.fromvendors.Manufacturedparts(finishgoodsandintermediateparts)aresuppliedbyWIPormanufacturingorders(workorders).?FPPlanningConcept(cont.)Mat62ProcessFlowinFPInfiniteCapacityPlanningFiniteCapacityPlanningCAO(constraintanchoroptimization)DetailSchedulingIdentifyMaterialandCapacityProblemsFixMaterialProblemsAttempttofixCapacityProblemsCreatedetailedschedules?ProcessFlowinFPInfiniteCap63FPInfiniteCapacityPlanning(ICP)BuildfactorymodelphaseInventoryAssignmentphasePlannedstarttimephaseCapacityutilizationphasePresentsplanthroughuserinterface(client)?FPInfiniteCapacityPlanning64ICP--BuildFactoryModelReadfilesintomemoryandcreateresidentmemorymodelFileformatsinSpecFilesDoconsistencychecking?ICP--BuildFactoryModelRead65ICP--InventoryAssignmentExploreBillofMaterialsDeterminesBOMconfigurationandroutingassignmentsCreatesmanufacturingorderstosatisfydemandsNetrequirementsforrawmaterialsandsub-assembliesagainston-handinventoryandWIP(Work-In-Process)Createsmaterialrequirements?ICP--InventoryAssignmentExp66ICP--InventoryAssignment(cont.)BackwardScheduleDefinition:LatestPossibleStartTime(LPST)-thelatestdateamanufacturingtaskcanbeginandstillcompleteontimeLPST=TaskDueDate-TaskProcessingtimeCalculatestheLPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveaLPSTSoftconstraint:violateLPSTconstraintwilldeterioratetheorder-fulfillmentperformance?ICP--InventoryAssignment(c67ICP--InventoryAssignment(cont.)BackwardScheduleSub

assembly1R.W.#1R.W.#2Subassembly2ComputerOrderDueDateTaskDueDate(LPST)LPSTLPSTMfgorder#1Mfgorder#3Mfgorder#2?ICP--InventoryAssignment(c68ICP--InventoryAssignment(cont.)InventoryAssignmentPrioritizedemandorders(duedate,priority,quantity)SortprioritizeddemandordersSortpartsfromend-itemtorawmaterialsCalculatedemandsAllocatesupplies?ICP--InventoryAssignment(c69ICP--InventoryAssignment(cont.)ForwardScheduleDefinition:EarliestPossibleStartTime(EPST)-theearliestdatethatamanufacturingtaskcanbegin(constrainedbymaterials)EPST=max(ServerStartTime,MaterialAvailableTime)CalculatestheEPSTforeachmanufacturingtaskEachmanufacturingtaskwillhaveanEPSTHardconstraint:productioncannotbestartedwithoutmaterialsavailable?ICP--InventoryAssignment(c70ICP--InventoryAssignment(cont.)Subassembly1R.W.#1R.W.#2ComputerOrderCompletionTimeMaterialAvailableTime(EPST)EPSTEPSTMfgorder#1Mfgorder#3Mfgorder#2ForwardScheduleSubassembly2?ICP--InventoryAssignment(c71ICP--PlannedStartTimeAssignPSTforeachtaskDefinition:PlannedStartTime(PST)istheexpectedstartdatethatataskwillbegintakingmaterialavailabilityintoconsiderationCalculation:PST=max(EPST,LPST)EachmanufacturingtaskwillhaveaPSTPSTvaluesmaybeoverridenthroughtheuserinterface?ICP--PlannedStartTimeAssig72ICP--CapacityUtilizationDeterminebucket(operationtimeinterval)configuration--fromvariablecapacitybucketsizedataCalculatecapacityforeachbucket--fromresourcecalendardataCalculateworkloadineachbucketbasedonPSTandruntimeofeachtask?ICP--CapacityUtilizationDet73FPFiniteCapacityPlanningIdentifytheconstrainedresourcesBalanceandoffloadloadsforconstrainedresourcesinaGLOBALview(Globaloptimization)Planbasedonflexiblestrategyoptions(e.g.MinimizeWIP)Respondquickly?FPFiniteCapacityPlanningIde74FPDetailSchedulingSchedulebasedonflexiblestrategyoptions(e.g.FIFO)AbletospecifytheschedulinghorizonAbletogenerateaglobaloptimizedproductionscheduleGeneratethedispatchlistforexecutionIntelligentschedulingalgorithmandresults?FPDetailSchedulingScheduleb75HowtomakeitsuccessfulUser-ownprojectTrustandCooperationWhatareourgamerules?Forecast/Acceptance,S/O,P/O,etc.Thinkingoffuture,reasonableproceduresDataClean-upShouldbestartedfromtheverybeginningWhere,when,who,how,etc.etc.?HowtomakeitsuccessfulUser-76RhythmFPFeatures?RhythmFPFeatures?77ListofSomeFeaturesTransferBatchingManufacturingLotSizing(CMO)ProcurementLotSizingWIPReportingAdvancedScheduler(AS)DueDateQuotingBatchClientAlternatesAlternatePartsAlternateResourcesAlternateRoutingECNEffec