IKEA包裝規(guī)范課件

宜家包裝規(guī)范第九版IKEA’sgeneralpackagingrequirements,

IOS-P-0010

versionno.AA-171373-9宜家包裝規(guī)范第九版IKEA’sgeneralpackaXXContents內(nèi)容Definitions定義ApprovedPackagingmaterials宜家認(rèn)證的包材Qualityofmaterials包材質(zhì)量Markingofpackagingmaterials包裝循環(huán)標(biāo)識Othermarking其他標(biāo)識Labeling宜家標(biāo)簽Unitloaddimensions單元貨物包裝尺寸Requirementsforlowhandlingmaterial

低位搬運(yùn)材料要求Paperpalletconstructionrequirements紙托盤結(jié)構(gòu)要求OptimalIKEAunitload最佳宜家托盤Goodsfixation–unitloads貨物固定-單元貨物包裝固定Perforationofcorrugatedboardboxes瓦楞紙板箱的切痕Generalprotectionofunitloads單元貨物的保護(hù)Neat&Cleanpackages整潔干凈的包裝要求NACDocumentRequirementNAC文件要求Casesharing案例分享Contents內(nèi)容Definitions定義Hour1-Introductionofcourse-expectations課程期望-Definitions定義-Approvedmaterials認(rèn)證的包材-Qualityofmaterials材料質(zhì)量-Markingofpackagingmaterials包裝循環(huán)標(biāo)識10minBreakHour2-Labeling標(biāo)簽-Othermarking其他標(biāo)識-Unitloaddimensions單元貨物包裝尺寸-Goodsfixation包裝固定-Packaging-crossborderdestinationsPerforationofcorrugatedboardboxesQ&A問題和解答Agenda議程Hour1Agenda議程Aboutthisspecification

關(guān)于這個規(guī)范Purpose:AunifiedsetofrulesforthedesignofpackagingthroughoutIKEA.Range:Itsupersedeallpackagingrequirement(PI)目的：此規(guī)范貫穿了整個宜家包裝設(shè)計(jì)的統(tǒng)一標(biāo)準(zhǔn)應(yīng)用范圍：本規(guī)范的規(guī)定是其他要求補(bǔ)充和替代所有包裝要求（包裝說明書）Aboutthisspecification

關(guān)于這個規(guī)Consumerpackaging銷售包裝ConsumerpackagingthatcomewithIKEAproductsandwillendupatthecustomer’shome.銷售包裝指隨IKEA產(chǎn)品一起銷售并在消費(fèi)者家中被丟棄的所有包裝材料 Definitions定義Consumerpackaging銷售包裝ConsumeMulti-packaging多件包裝

Multi-packisaquantityofarticles(Consumerpackages)packedtogetherinabox,trayorsimilarpackagingconstruction,whichisbaseononeweeksales,inanaverageIKEAstore,andshallnotweighmorethan15kg.多件包裝是將一定數(shù)量的產(chǎn)品一起包裝在一個紙箱、地盒或類似的包裝容器內(nèi),多件包裝中產(chǎn)品的數(shù)量取決于宜家商場一周的平均銷售量。其重量不得高于15kg

Definitions定義Multi-packaging多件包裝 Multi-paUnitload單元貨物

Unitloadpackagingreferstoallpackagingmaterialsthatareusedtofacilitatehandlingandtransportoftheunitload.單元貨物是指一組產(chǎn)品（銷售包裝或多件包裝）用搬運(yùn)材料承載，最常用的是托盤，并便于從供應(yīng)商到本地商場之間使用叉車操作 Definitions定義Unitload單元貨物 UnitloadpackHandlingmaterials（HM)搬運(yùn)材料HandlingmaterialsthataredesignedtosupportthetransportpackaginginthewholesupplychainandtobepartofareturnsystembacktoDistributionCentreand/orsupplier.用于支持整個供應(yīng)鏈的運(yùn)輸包裝所使用的工具、以及退貨系統(tǒng)把貨物返回到配貨中心或供應(yīng)商所用的工具。 Definitions定義Handlingmaterials（HM)搬運(yùn)材料HanLoadingpanel/Oceanpallet承載托盤/海運(yùn)托盤Tooltosupportthecreationofaunitload,constructedforsingleusage.Forexample:apaperpallet.用于支撐海運(yùn)托盤的一次性使用工具 Definitions定義Loadingpanel/OceanpalletStandardpallet標(biāo)準(zhǔn)托盤 Therearethreestandardtypesofwoodenpallets:EUROpallet(1200x800x150mm),IKEApallet(2000x800x150mm),HALFpallet(600x800x150mm).2000x800x150mm1200x800x150mm600x800x150mmDefinitions定義Standardpallet標(biāo)準(zhǔn)托盤 ThereaLoadledge塑料托盤Toolconstructedoutofplastic,imitatingonepairoffeetofastandardpallet.Itismeantforonlyone-timeusage,butisstillsupposedtobereturnedtotheDC/supplier.用塑料制成并模擬標(biāo)準(zhǔn)托盤的一對托腳的工具 Definitions定義Loadledge塑料托盤ToolconstructUnitloadpackagingreferstoallpackagingmaterialsthatareusedtofacilitatehandlingandtransportoftheunitload.單元貨物包裝指能夠便于搬運(yùn)和運(yùn)輸單元貨物所使用的包裝材料UnitloadPackaging單元貨物包裝Definitions定義UnitloadpackagingreferstoDefinitions定義Label標(biāo)簽LabelmeanstheproductidentificationasdescribedinIOS-PRG-0019.Alabelshallbeseenaspackagingmaterialneededforthepresentationofgoods. 標(biāo)簽即指IOS-PRG-0019中描述的產(chǎn)品標(biāo)識，應(yīng)作為產(chǎn)品展示所必須的包裝材料。 ExampleofMPlabelDefinitions定義Label標(biāo)簽LabelmeanThemeasurementsofaunitloadwheretheproductshavedimensionslargerthanstandardpallets.

單元貨物的測量尺寸超出標(biāo)準(zhǔn)托盤即為超長/寬。超長/寬通常被視為例外情況，并且只能在沒有其它解決方案時(shí)采用 NOKOverhang超大Definitions定義ThemeasurementsofaunitloaAmethodofsplittingunitloadsduringtransportationtofillemptyspacesintheloadingunits(referenceloadingguideline)在運(yùn)輸期間把單元貨物拆分來填補(bǔ)（集裝箱，卡車等）里的剩余空間的方法。 Fillingsolutions填充方案Definitions定義AmethodofsplittingunitloaReadyToSellpackagingsolution(RTS)銷售即用包裝方案 Theproductcanbesoldwithoutanysingle-itemhandlingjustbyremovingthetransportpackaging.在去除運(yùn)輸包裝后，無需對包裝進(jìn)行任何操作，產(chǎn)品即可用于銷售。 Definitions定義ReadyToSellpackagingsolutiReadyToSellpackagingsolution(RTS)Definitions定義ReadyToSellpackagingsolutiReadyToSellpackagingsolution(RTS)Definitions定義ReadyToSellpackagingsolutiPreventionReuseRecyclingEnergyrecovery

Definitions定義PreventionDefinitions定義

Paper-basedmaterials紙質(zhì)材料

Acryliccoatedcorrugatedboard涂覆丙烯酸酯的瓦楞紙板

2.Cardboard硬紙板 Approvedpackagingmaterials

認(rèn)可包裝材料Paper-basedmaterials紙質(zhì)材料 ACellularfiber蜂窩紙板

Corrugatedboardwithplasticteartape有塑料撕拉條的瓦楞紙板 5.Corrugatedboard瓦楞紙板Note:TotallyChlorineFree(TCF)paper,orElementaryChlorineFree(ECF)全無氯紙漿漂白（TCF）或無元素氯紙漿漂白（ECF）

Approvedpackagingmaterials

認(rèn)可包裝材料Note:TotallyChlorineFree(TWood-basedmaterials木基材料

Solidwood實(shí)木Particleboard刨花板Dryprocessfiberboard(MDF/HDF)Hardboard硬板OrientedStrandBoard(OSB)定向刨花板Note:Useofthesematerialsaspackagingmaterialsareforbiddeninnewdevelopedpackagingapplicationsasof1stofJanuary2012.Allexistingapplicationshallbephasedoutlatest31stofAugust2015.1此類包裝材料在2012年1月新開發(fā)的包裝應(yīng)用中禁止使用。目前使用的所有材料最晚都應(yīng)在2015年8月31日前停用。

Approvedpackagingmaterials

認(rèn)可包裝材料Wood-basedmaterials木基材料 Note:Plasticmaterials塑料材料 Expandedpolyethylene(EPE)發(fā)泡乙烯ExpandedPolypropylene(EPP)發(fā)泡丙烯3.Polyethyleneterephthalate(PET)聚酯4.Polypropylene(PP)丙烯5.Foamedpolyethylene(PE)乙烯Note:nouseofHCFCorCFCinfoam-blowing,

requirementsaccordingtoIOS-MAT-0010.注：IOS-MAT-0010要求發(fā)泡時(shí)禁用HCFC或CFC Approvedpackagingmaterials

認(rèn)可包裝材料Plasticmaterials塑料材料 Note:nPolystyrene(PS)聚苯乙烯Expandedpolystyrene(EPS)發(fā)泡聚苯乙烯Note:AlluseofEPShastobefreefrombannedflameretardants,EPSnottobegluedtogetherwithanyothermaterial所有使用的EPS都必須不含禁用的阻燃劑，見IOS-MAT-0010的完整列表和限值。EPS不可與其它任何材料膠合在一起PS包裝材料在2012年1月新開發(fā)的包裝應(yīng)用中禁止使用。目前使用的所有材料最晚都應(yīng)在2015年8月31日前停用。 Polystyrene(PS)聚苯乙烯Metals/Sheetmetals

金屬/金屬板

Aluminum鋁Carbonsteel碳鋼Approvedpackagingmaterials

認(rèn)可包裝材料Metals/Sheetmetals金屬/金屬板 A

Metal-staples:Theuseofmetalinpackagingis

allowedfor:金屬訂書訂：只允許在以下情況的包裝中使用金屬： MeMetalstaplesfor“saddlelabels”“鞍狀標(biāo)簽”使用的金屬釘書釘Fortheclosureofhardwarebags用于封閉五金件包裝袋Forfixinghardwarebagstotheproductwhenrequiredaccordingtothepackaginginstructions包裝要求（包裝說明）將五金件包裝袋固定在產(chǎn)品上時(shí)

Note:Metal-staplesforconsumerpackagearenotallowedtobeusedinproductsforChildren’sIKEA

不允許在宜家兒童產(chǎn)品的零售包裝上使用金屬訂書釘。

Note:Metal-staplesforconsumBiodegradablematerials生物降解材料 PolyLacticAcid(PLA)Textilematerials紡織品材料100%cotton棉花

Jute黃麻Other:glass玻璃Note:Maximum300ppmFAaccordingtotestmethodinIOS-MAT-0010按照IOS-MAT-0010測試方法，甲醛（FA）最高含量不超過300ppm

Approvedpackagingmaterials

認(rèn)可包裝材料Biodegradablematerials生物降解材料 Gluematerials膠水 PVA-glue聚乙烯醇膠水Hot-meltadhesive熱熔膠水Starchbasedglue(e.g.corn)淀粉膠Printinginks印刷油墨 Theinkshallnotcontainmercuryorlead.Solventborneinksarenotallowed.Exception:Solventborneinksareallowedtouseforprintingonplasticmaterials. 油墨不能含鉛或汞。不允許使用溶劑型油墨。例外：允許在塑料材料表面的印刷中使用 Approvedpackagingmaterials

認(rèn)可包裝材料TheinkshallnotcontainmercChemicalsforallpackagematerial

包材化學(xué)要求Qualityofmaterials

材料質(zhì)量要求Chemicalsforallpackagematecorrugated

board瓦楞紙板Qualityofmaterials材料質(zhì)量LinktoCBCprojectPPTcorrugatedboard瓦楞紙板QualityofBendingStiffness(BS)挺度測試Edgewisecrushtest(ECT)邊壓強(qiáng)度Flatcrushtest(FCT)平壓強(qiáng)度Burstingstrengthtest(BST) 耐破強(qiáng)度COBB60吸水測試Thickness厚度Weight重量Testitem測試項(xiàng)目BSTECTFCTQualityofmaterials材料質(zhì)量corrugated

board瓦楞紙板BendingStiffness(BS)挺度測試TestDocumentationforcorrugatedboard

瓦楞紙板的文件要求

Theproducerofthecorrugatedboardshallprovide瓦楞紙板包裝供應(yīng)商應(yīng)該提供自我聲明和測試報(bào)告如下Aselfdeclarationstatingthefollowing自我聲明內(nèi)容包含如下內(nèi)容:thatthecorrugatedboardcomplieswithTable2

瓦楞紙板符合Table2表格的要求nominalweightforeachqualityusedforIKEAproducts

每平方米的瓦楞紙板的正常重量nominaldryweightforeachqualityusedforIKEAproducts.每平方米的瓦楞紙板的干燥重量，應(yīng)在103°C干燥6小時(shí)后的5分鐘內(nèi)測量Testreportwith測試報(bào)告包含內(nèi)容:Seetable2.表2要求的數(shù)值A(chǔ)pprovedtestisITTC.宜家ITTC是被認(rèn)證的實(shí)驗(yàn)室4samples500x500mmsizeoftheun-convertedboard

未經(jīng)模切過的樣品4張500*500MM留樣在宜家供應(yīng)商.DocumentationforcorrugatedbDocumentationforPaperpallet

紙托盤的文件要求

Supplierusingpaperpalletshallprovide使用紙托盤供應(yīng)商應(yīng)該提供托盤自我聲明和測試報(bào)告如下

Aselfdeclarationstatingthefollowing自我聲明內(nèi)容包含如下內(nèi)容:nominalweight(g/m2)foreachqualityusedforIKEAproducts

每平方米的瓦楞紙板的正常重量nominaldryweight(g/m2)foreachqualityusedforIKEAproducts.

每平方米的瓦楞紙板的干燥重量，應(yīng)在103°C干燥6小時(shí)后的5分鐘內(nèi)測量thatthecorrugatedboardsheetcomplieswithTable2

托盤面板符合Table2表格的要求thatcompressionofthefootcomplieswithsection9.4

托盤角抗壓強(qiáng)度符合section9.4節(jié)的要求thatshearstrengthofthefoottothesheetcomplieswithsection9.4

托腳對紙板的剪切強(qiáng)度符合9.4節(jié)Testreportwith測試報(bào)告包含內(nèi)容:

valuesasperrequirementinTable2。表2要求的數(shù)值valuesasperrequirementinsection9.4。9.4節(jié)要求的數(shù)值DocumentationforPaperpalletDocumentation文件要求Thedocumentsshallidentify文件（自我聲明和測試報(bào)告）應(yīng)標(biāo)明如下:Materialproducer.材料供應(yīng)商Materialdescription.材料描述

(材料種類，如物理特征，和材料生產(chǎn)商識別碼）TheIKEACBcodeasperTable2.按照表2的宜家CB碼Materialbatchnumberorequivalent(fortestreportsonly).

材料批次號或相當(dāng)信息（僅用于測試報(bào)告）Issuerofthedocument.自我聲明/測試報(bào)告簽發(fā)人Wherethetestwasperformed(fortestreportsonly).

測試地點(diǎn)（僅用于測試報(bào)告）Documentation文件要求ThedocumentsQualityofmaterials材料質(zhì)量Packagingmaterialsrequirements包裝材料的要求

(KN)Qualityofmaterials材料質(zhì)量PackagQualityofmaterials材料質(zhì)量Shrinkingfilm熱收縮膜

Qualityofmaterials材料質(zhì)量ShrinkStretchfilm纏繞膜

Thecling(“sticky”side”)ofthestretchfilmshallalwaysbeontheinsideofaunitload,nevertowardsoutside.纏繞膜的粘結(jié)面應(yīng)面向單元貨物內(nèi)側(cè)，不可朝外。

Qualityofmaterials材料質(zhì)量Stretchfilm纏繞膜Thecling(“sStraps打包帶

Qualityofmaterials材料質(zhì)量Straps打包帶QualityofmateriPlasticbags

塑料袋Qualityofmaterials材料質(zhì)量Plasticbags塑料袋QualityofmatTape

膠帶Qualityofmaterials材料質(zhì)量Tape膠帶Qualityofmaterials材料TheGreendot.綠點(diǎn)標(biāo)志Markingofpackagingmaterials

包裝材料的標(biāo)記AllIKEAconsumerandservicepackagingshallbemarkedwiththeGreenDotsymbol

所有宜家銷售包裝和附送包裝都應(yīng)標(biāo)有綠點(diǎn)標(biāo)志符號Onlyonesymbolperconsumerpackageisrequired

每個銷售包裝只需一個符號 Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mmxTheGreendot.綠點(diǎn)標(biāo)志MarkingofMarkingstandardforpaper-basedpackagingmaterials紙質(zhì)包裝材料的標(biāo)記標(biāo)準(zhǔn)

1.Onlyuseforpapermaterial

只用紙質(zhì)的包裝材料Onlyonesymbolperconsumerpackageisrequired

每個銷售包裝只需一個符號 Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mm Markingofpackagingmaterials

包裝材料的標(biāo)記Markingstandardforpaper-bas4.Applicationbylabelingisnotallowed

不允許采用標(biāo)簽方式5.IfthesurfaceoftheconsumerpackageislessthanDINA3(0.125m2)orlessthan25gnomarkingisrequired.

如果銷售包裝的表面積小于DINA3(0.125m2)或者重量低于25克，則無需標(biāo)記。

xMarkingofpackagingmaterials

包裝材料的標(biāo)記4.ApplicationbylabelingisMarkingstandardforidentificationofplasticpackagingmaterials塑料包裝材料的標(biāo)記標(biāo)準(zhǔn)Markingofpackagingmaterials

包裝材料的標(biāo)記Markingstandardforidentific1.Allsingleandmultiplelayerplasticmaterialsusedforconsumerandservicepackaging,exceptfortapesandstrapping.

用于銷售包裝和附送包裝的所有單層和多層塑料材料，但膠帶和捆綁材料除外。 2.Everypartoftheconsumerpackagethatconsistsofplasticmaterialshallhaveonesymbol

每個銷售包裝的塑料包裝材料都應(yīng)標(biāo)記一個相應(yīng)符號 3.Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mm Markingofpackagingmaterials

包裝材料的標(biāo)記1.AllsingleandmultipleMarkingstandardJapan日本標(biāo)記標(biāo)準(zhǔn)Tapes,strappingandinteriorpackaging(fillers,dividers)arenottobemarked

膠帶、捆綁材料和內(nèi)包裝（墊片、隔板）不用標(biāo)記 2.Corrugatedboardpackagingshallnotbemarked

瓦楞紙板包裝不用標(biāo)記

Minimumsize=6mm(min.8mmwhenembossingisapplied)Maximumsize=17mm

最小尺寸=6mm（使用壓紋時(shí)最小為8mm.最大尺寸=17mm）

Markingofpackagingmaterials

包裝材料的標(biāo)記MarkingstandardJapan日本標(biāo)記標(biāo)準(zhǔn)TGeneralplacementoftheenvironmentalmarking環(huán)保標(biāo)識的統(tǒng)一位置

Allrequiredenvironmentalmarkingsshallbeofthesamesizeandappliedwithagoodworkmanship,i.eevenprinting,samecolour,andwellaligned所有要求的環(huán)保標(biāo)識都應(yīng)使用相同的尺寸，并作工良好，即：平整印刷，相同顏色，排列整齊。 Markingofpackagingmaterials

包裝材料的標(biāo)記GeneralplacementoftheenvirColourdot顏色點(diǎn)ANLACDorNLUCDlabelshallbeusedwhenacolourdotisrequiredifnothingelsespecifiedintheIKEAproductdocumentation.

如果宜家產(chǎn)品文件無其它要求，使用色點(diǎn)時(shí)要求使用NLACD或NLUCD標(biāo)簽

Applicationofadefinedcolourdot(?30mm)ordiecutting(?35mm).

對顏色標(biāo)記的總規(guī)則，對指定色標(biāo)點(diǎn)施加(?30mm)或沖切(?35mm)OtherMarkings其它標(biāo)識Colourdot顏色點(diǎn)ANLACDorNLUCD3.IfadiecutisrequesteditcanonlybeappliedonthehorizontalsurfaceandshallbelocatedaccordingtoFigure44,35mmfrombothedges.

如果需要沖切，只允許在水平表面進(jìn)行，位置按照圖44所示，距兩邊35mm。Colourdot顏色點(diǎn)Colourdot顏色點(diǎn)CBMark瓦楞紙板標(biāo)記thesymbolthatshallbeusedforpackagingbasedoncorrugatedcardboard

是瓦楞紙板包裝使用的符號 ThissymbolshallbeprintedallCP(consumerpackaging),MP(multipackaging)andUL(unitload),exceptforinteriorpackaging

此符號可以印刷在所有CP（銷售包裝），MP（復(fù)合包裝）和UL（單元貨物），內(nèi)部包裝除外。OtherMarkings其它標(biāo)識CBMark瓦楞紙板標(biāo)記thesymbolthat3.XX:Abbreviationofthelocalproducer包裝供應(yīng)商簡寫ZZZZ:productionbatch這批包材生產(chǎn)時(shí)間，年周表示4.Minimumsize=10mmMaximumsize=17mm最小尺寸=10mm;最大尺寸=17mm Thesymbolshallbeclearlyvisibleontheexterioroftheconsumerpackage該符號應(yīng)放在銷售包裝的外側(cè)清晰可見的位置,但是必須在MP/UL的內(nèi)部CPMP3.XX:AbbreviationoftheloBreak10minutesBreak10minutesConsumerlabels,Multipacklabels(FP/MP)Unitloadlabels(ULL)ProductsconsistingLocallabel(CN/JP)Labeling宜家標(biāo)簽IOS-M-0002DATESTAMPINGIOS-M-0003PERMANENTMARKINGIOS-PRG-0019REQUIREMENTSFORLABELSIOS-GUIDE-1046editionspec2/menu.aspSpecificationConsumerlabels,Labeling宜家標(biāo)簽IOConsumerlabelsAgoodalternativeisplacing/attachingthelabelundertheplasticfilmThebestalternativeistoprintthelabelinformationdirectlyonthecardboardboxMultipacklabels(FP/MP)Themulti-packlabelshallalwaysbeplacedintheupperleftcornerofthemulti-packontheshortsideoftheunitload,IftheunitloadisplacedonaBL/BthelabelshallbeplacedonthelongsideWhenusingRTS-packagingsolutionsitisimportanttoplacetheFP-labelonapartofthepackagingthatwillberemovedduringtheunpackinginthestoreUnitloadlabels(ULL)TheUnitloadlabel(ULL)doesnotreplacetheneedofFP-labelsThefirstunitloadlabelshallbeplacedonthesamesideasthearticle/multi-packlabelItisnotacceptabletoplacethelabelsdirectlyontheboxes,iftheunitloadsconsistofonlyconsumerpackagesorisaRTS-packagingsolution.Theunitloadsrequiresomeprotectionbeforelabelapplication.Labeling宜家標(biāo)簽ConsumerlabelsLabeling宜家標(biāo)簽Usingstandardpallets

采用標(biāo)準(zhǔn)托盤

UnitLoadDimension

單元貨物尺寸Usingstandardpallets采用標(biāo)準(zhǔn)托盤TYPEOutermeasurement(LxW)mmMaximumLength(L)mmMaximumWidth(W)AL1200X76016001000BL760X6001000800DL2000X76024001000Usinglowhandlingmaterials使用低位搬運(yùn)材料UnitLoadDimension

單元貨物尺寸TYPEOutermeasurementMaximumLRequirementsforlowhandlingmaterial低位搬運(yùn)材料的要求（紙托盤）Requirementsforlowhandling1.ThewidthWoftheforkentryissettominimum180mm,measuredbetweentwofeet,叉車通道的寬度至少180mm，測量兩腿之間的間距 2.Minimumforkentryheight,Hmin,duringcompression(loadedwithgoods)is45mmforpaperpallet紙托盤在承載過程（貨已裝好）中叉車通道高度，在任何部位測量紙托盤不能低于45mm，Requirementsforlowhandlingmaterial低位搬運(yùn)材料的要求（紙托盤）50mm45mm1.ThewidthWoftheforkent4-wayhandlingmeansthatyoucanhandletheunitloadfromboththelongandtheshortsides. 四向進(jìn)叉（4-way）搬運(yùn)指在長邊和短邊都可以搬運(yùn)單元貨物。

Requirementsforlowhandlingmaterial低位搬運(yùn)材料的要求（紙托盤）4-wayhandlingmeansthatyouRequirementsforlowhandlingmaterial低位搬運(yùn)材料的要求（紙托盤）Theplacementofthefeetshallallowhandjack-handling.Thisisvalidforalltypesoflowhandlingmaterialsandunitloadtypes,seeFigure62andFigure63.

托腳放置位置要方便手動液壓車搬運(yùn)。這對所有種類的低位搬運(yùn)材料和單元貨物類型有效，如圖62和圖63

RequirementsforlowhandlingxRequirementsforlowhandlingmaterial低位搬運(yùn)材料的要求（紙托盤）xRequirementsforlowhandlingPaperpalletconstructionrequirements

紙托盤結(jié)構(gòu)要求Foot托盤角InsertsMaterial:MinimumqualityIKEA25TrayMaterial:IKEA10Size:180*90*50mmand90*90*50mmAllinsertsstripesshallbegluedtogetherNOhollowsurfaceconstructionPaperpalletconstructionrequPaperpalletconstructionrequirements紙托盤結(jié)構(gòu)要求Loadbearersheetquality貨物承載紙板的品質(zhì)

Material:MinimumqualityIKEA150

最低的面板質(zhì)量要求是IKEA1502.Othermaterial:IKEA230.DoubleIKEA230,IKEA260,Honeycomb.

面板材料有IKEA230,雙層IKEA230,IKEA260,蜂窩紙板PaperpalletconstructionrequPaperpalletconstructionrequirements紙托盤結(jié)構(gòu)要求Testrequirementsforafootandthecompletepaperpallet對托腳和完整紙托盤的測試要求

Compressiontest托盤角壓縮測試2.Sheartest托盤角和面板之間的剪切力測試PaperpalletconstructionrequIKEA包裝規(guī)范課件Thesizeofthelowhandlingmaterialshallbeadaptedtotheactualsizeoftheunitload.

紙托盤的尺寸要和相應(yīng)托盤種類的木托盤匹配Theunitloadbuiltonlowhandlingmaterialshallbepossibletostoreonastandardpallet.

紙托盤要盡可能放置在標(biāo)準(zhǔn)托盤上面Paperpalletconstructionrequirements紙托盤結(jié)構(gòu)要求ThesizeofthelowhandlingmOptimalIKEAunitload

最佳宜家托盤Unitloadscontainingmulti-packsandconsumerpackages.Whenconstructingapackagingsolution,itisessentialtoconsiderthetotalsolutionanditsfunctionintheSupplychain.

當(dāng)制定包裝方案時(shí)，即銷售包裝、多件包裝和單元貨物，必須考慮總的解決方案及其供應(yīng)鏈的作用，來最優(yōu)化多件包裝尺寸并以最佳方法來匹配單元貨物尺寸。Thefirstpreferredis1200x760MM

第一選擇尺寸Thesecondpreferredis1140x800MM

第二選擇尺寸OptimalIKEAunitload

最佳宜家托盤Thepreferredunitloadwidthshallbewithin540mmto860mm.Withthiswidth,allhandlingandstoringcanbedoneinanefficientandsafeway.

優(yōu)先選用的單元貨物寬度是540mm到860mm之間。在這個寬度范圍內(nèi)，所有搬運(yùn)和儲存都可高效安全的進(jìn)行。540mmcomesfromnarrowunitloadshandlingwithstandardequipments.Exceptionstothisshallbehandledifproductsrequiresthis.SeeFigure58.可以用標(biāo)準(zhǔn)設(shè)備搬運(yùn)的最窄單元貨物的寬度為540mm的，如果產(chǎn)品需要超出這個尺寸范圍，也應(yīng)能被搬運(yùn)。

OptimalIKEAunitload

最佳宜家托盤ThepreferredunitloadwidthDifferentfixationmethodsareallowedwithinIKEA.Generallythefollowingmethodsareavailable:strapping,stretchfilming,andshrinkfilming.Whatmethodtousedependson,forexample,theshape,theweightofthegoodsthatshallbefixed,andtheperformanceandqualityofthefixationmethod.Specialrequirementsarespecifiedinthepackagingrequirement(packaginginstruction).宜家允許使用不同的固定方式。通常有如下方法：打包帶、纏繞膜、收縮膜。使用哪種方法總是取決于，被固定的商品的形狀和重量，以及固定的效果和品質(zhì)。特殊要求闡明在包裝要求（包裝說明）中。Goodsfixation–unitloads

貨物固定-單元貨物DifferentfixationmethodsareGoodsfixation–unitloads

貨物固定-單元貨物27°-testforunitloadswithgoodsfixation

對帶貨物固定的單元貨物的27°測試Thistestrequires測試要求Forkliftortiltingplatform叉車或者傾斜臺面Unitloadwithgoodsfixation.保留單元貨物包裝上面固定材料Theminimumheight(H)toreachwhentiltingtheunitload27°iscalculatedwiththefollowingformula:

當(dāng)木托盤傾斜27度的時(shí)候，它最小的提高高度如下公式

H=lengthofthesidex0.454

高度=托盤的長度x0.454Goodsfixation–unitloads

貨物Tiltingtest–10°withoutgoodsfixation

對不帶貨物固定的單元貨物的10°測試Thistestrequires測試要求Forkliftortiltingplatform叉車或者傾斜臺面Unitloadwithoutgoodsfixation.不保留單元貨物包裝上面固定材料Theminimumheight(H)tobereachedwhentiltingtheunitload10°iscalculatedwiththefollowingformula:

當(dāng)木托盤傾斜27度的時(shí)候，它最小的提高高度如下公式

H=lengthofthesidex0.176

高度=托盤的長度x0.176Goodsfixation–unitloads

貨物固定-單元貨物Tiltingtest–10°withoutgooStorehandlingtest商場搬運(yùn)測試

Goodsfixation–unitloads

貨物固定-單元貨物Picktheunitloadfrombothsideandliftabovetheground.Movethepallet3meters

使用叉車把去除固定材料后的單元貨物提起來，然后移動3米。此測試是模擬商場里用叉車搬運(yùn)/移動沒有固定方式的單元貨物。所有四面都應(yīng)被檢測。Storehandlingtest商場搬運(yùn)測試GCustomerhandlingofconsumerpackage

顧客搬運(yùn)銷售包裝

Goodsfixation–unitloads

貨物固定-單元貨物Itshallbepossibletohandleapackedproductonallsixsideswithout:一個包裝好的產(chǎn)品可在六個面都能進(jìn)行搬運(yùn)，且不會造成：

1.damagesonanyofthecomponents/parts,includedinthepackage.對包裝內(nèi)的任何部件/部分造成破損，

2.components/partsmovingfromtheiroriginallocation.

部件/部分從原始位置移動。CustomerhandlingofconsumerCustomerhandlingofconsumerpackageCustomerhandlingofconsumerGoodsfixation–unitloads

貨物固定-單元貨物FixationOKorNOK

可以和不可以的固定方式Goodsfixation–unitloads

貨物Corrugatedboardboxesforconsumerpackagesweighingmorethan15kgshallnothaveperforatedfoldlines.Analternativesolutionforperforationistheuseofcreasesmadebyappropriatetools.

重量超過15kg的銷售包裝用瓦楞紙板箱不得使用切痕/間隔切斷線。不使用切痕/間隔切斷線的替代方法是采用合適工具制作的壓線。Perforationofcorrugatedboardboxes瓦楞紙板箱的切痕/間隔切斷線

CorrugatedboardboxesforconGeneralprotectionofunitloads

單元貨物的保護(hù)GeneralprotectionofunitloaNeat&Cleanpackages

整潔干凈的包裝要求Neat&Cleanpackages

整潔干凈的包裝Neat&Cleanpackages

整潔干凈的包裝要求Neat&Cleanpackages

整潔干凈的包裝DocumentRequirementofNAC

NAC文件要求Loadingtest裝載測試Stacktest堆碼測試27degreetest27度角測試10degreetest10度角測試Storehandlingtest商店搬運(yùn)測試Costumertest顧客測試Loadinglayout裝柜圖DocumentRequirementofNAC

NAGoodcase好例子Casesharing案例分享Goodcase好例子Casesharing案例分享Casesharing案例分享Badcase差例子Casesharing案例分享Badcase差例子Casesharing案例分享Badcase差例子Casesharing案例分享Badcase差例子Q&AQ&A宜家包裝規(guī)范第九版IKEA’sgeneralpackagingrequirements,

IOS-P-0010

versionno.AA-171373-9宜家包裝規(guī)范第九版IKEA’sgeneralpackaXXContents內(nèi)容Definitions定義ApprovedPackagingmaterials宜家認(rèn)證的包材Qualityofmaterials包材質(zhì)量Markingofpackagingmaterials包裝循環(huán)標(biāo)識Othermarking其他標(biāo)識Labeling宜家標(biāo)簽Unitloaddimensions單元貨物包裝尺寸Requirementsforlowhandlingmaterial

低位搬運(yùn)材料要求Paperpalletconstructionrequirements紙托盤結(jié)構(gòu)要求OptimalIKEAunitload最佳宜家托盤Goodsfixation–unitloads貨物固定-單元貨物包裝固定Perforationofcorrugatedboardboxes瓦楞紙板箱的切痕Generalprotectionofunitloads單元貨物的保護(hù)Neat&Cleanpackages整潔干凈的包裝要求NACDocumentRequirementNAC文件要求Casesharing案例分享Contents內(nèi)容Definitions定義Hour1-Introductionofcourse-expectations課程期望-Definitions定義-Approvedmaterials認(rèn)證的包材-Qualityofmaterials材料質(zhì)量-Markingofpackagingmaterials包裝循環(huán)標(biāo)識10minBreakHour2-Labeling標(biāo)簽-Othermarking其他標(biāo)識-Unitloaddimensions單元貨物包裝尺寸-Goodsfixation包裝固定-Packaging-crossborderdestinationsPerforationofcorrugatedboardboxesQ&A問題和解答Agenda議程Hour1Agenda議程Aboutthisspecification

關(guān)于這個規(guī)范Purpose:AunifiedsetofrulesforthedesignofpackagingthroughoutIKEA.Range:Itsupersedeallpackagingrequirement(PI)目的：此規(guī)范貫穿了整個宜家包裝設(shè)計(jì)的統(tǒng)一標(biāo)準(zhǔn)應(yīng)用范圍：本規(guī)范的規(guī)定是其他要求補(bǔ)充和替代所有包裝要求（包裝說明書）Aboutthisspecification

關(guān)于這個規(guī)Consumerpackaging銷售包裝ConsumerpackagingthatcomewithIKEAproductsandwillendupatthecustomer’shome.銷售包裝指隨IKEA產(chǎn)品一起銷售并在消費(fèi)者家中被丟棄的所有包裝材料 Definitions定義Consumerpackaging銷售包裝ConsumeMulti-packaging多件包裝

Multi-packisaquantityofarticles(Consumerpackages)packedtogetherinabox,trayorsimilarpackagingconstruction,whichisbaseononeweeksales,inanaverageIKEAstore,andshallnotweighmorethan15kg.多件包裝是將一定數(shù)量的產(chǎn)品一起包裝在一個紙箱、地盒或類似的包裝容器內(nèi),多件包裝中產(chǎn)品的數(shù)量取決于宜家商場一周的平均銷售量。其重量不得高于15kg

Definitions定義Multi-packaging多件包裝 Multi-paUnitload單元貨物

Unitloadpackagingreferstoallpackagingmaterialsthatareusedtofacilitatehandlingandtransportoftheunitload.單元貨物是指一組產(chǎn)品（銷售包裝或多件包裝）用搬運(yùn)材料承載，最常用的是托盤，并便于從供應(yīng)商到本地商場之間使用叉車操作 Definitions定義Unitload單元貨物 UnitloadpackHandlingmaterials（HM)搬運(yùn)材料HandlingmaterialsthataredesignedtosupportthetransportpackaginginthewholesupplychainandtobepartofareturnsystembacktoDistributionCentreand/orsupplier.用于支持整個供應(yīng)鏈的運(yùn)輸包裝所使用的工具、以及退貨系統(tǒng)把貨物返回到配貨中心或供應(yīng)商所用的工具。 Definitions定義Handlingmaterials（HM)搬運(yùn)材料HanLoadingpanel/Oceanpallet承載托盤/海運(yùn)托盤Tooltosupportthecreationofaunitload,constructedforsingleusage.Forexample:apaperpallet.用于支撐海運(yùn)托盤的一次性使用工具 Definitions定義Loadingpanel/OceanpalletStandardpallet標(biāo)準(zhǔn)托盤 Therearethreestandardtypesofwoodenpallets:EUROpallet(1200x800x150mm),IKEApallet(2000x800x150mm),HALFpallet(600x800x150mm).2000x800x150mm1200x800x150mm600x800x150mmDefinitions定義Standardpallet標(biāo)準(zhǔn)托盤 ThereaLoadledge塑料托盤Toolconstructedoutofplastic,imitatingonepairoffeetofastandardpallet.Itismeantforonlyone-timeusage,butisstillsupposedtobereturnedtotheDC/supplier.用塑料制成并模擬標(biāo)準(zhǔn)托盤的一對托腳的工具 Definitions定義Loadledge塑料托盤ToolconstructUnitloadpackagingreferstoallpackagingmaterialsthatareusedtofacilitatehandlingandtransportoftheunitload.單元貨物包裝指能夠便于搬運(yùn)和運(yùn)輸單元貨物所使用的包裝材料UnitloadPackaging單元貨物包裝Definitions定義UnitloadpackagingreferstoDefinitions定義Label標(biāo)簽LabelmeanstheproductidentificationasdescribedinIOS-PRG-0019.Alabelshallbeseenaspackagingmaterialneededforthepresentationofgoods. 標(biāo)簽即指IOS-PRG-0019中描述的產(chǎn)品標(biāo)識，應(yīng)作為產(chǎn)品展示所必須的包裝材料。 ExampleofMPlabelDefinitions定義Label標(biāo)簽LabelmeanThemeasurementsofaunitloadwheretheproductshavedimensionslargerthanstandardpallets.

單元貨物的測量尺寸超出標(biāo)準(zhǔn)托盤即為超長/寬。超長/寬通常被視為例外情況，并且只能在沒有其它解決方案時(shí)采用 NOKOverhang超大Definitions定義ThemeasurementsofaunitloaAmethodofsplittingunitloadsduringtransportationtofillemptyspacesintheloadingunits(referenceloadingguideline)在運(yùn)輸期間把單元貨物拆分來填補(bǔ)（集裝箱，卡車等）里的剩余空間的方法。 Fillingsolutions填充方案Definitions定義AmethodofsplittingunitloaReadyToSellpackagingsolution(RTS)銷售即用包裝方案 Theproductcanbesoldwithoutanysingle-itemhandlingjustbyremovingthetransportpackaging.在去除運(yùn)輸包裝后，無需對包裝進(jìn)行任何操作，產(chǎn)品即可用于銷售。 Definitions定義ReadyToSellpackagingsolutiReadyToSellpackagingsolution(RTS)Definitions定義ReadyToSellpackagingsolutiReadyToSellpackagingso