巴基斯坦赫項(xiàng)目壓縮空氣干燥凈化裝置技術(shù)協(xié)議

合同編號(hào)：PK002-HE-014-1230MW壓縮空氣干燥凈化裝置第二卷需方：山東電力建設(shè)第三工程公司供方：阿特拉斯·科普柯（）貿(mào)易201604：買方：山東電力建設(shè)第三工程公司：聯(lián)系人：吳洪波，周龍飛，段偉 址：中國(guó)山東省青島市嶗山區(qū)同安路882-1號(hào) 話 真設(shè)計(jì)院：浙江省電力設(shè)計(jì)院 話 真賣方：阿特拉斯﹒科普柯（）貿(mào)易：聯(lián)系人：林濤 址(青島辦)：青島嶗山區(qū)株洲路192號(hào) 話 真總附件1技術(shù)規(guī)范附件2供貨范附件3技術(shù)文件交付附件6分包與外附件9EPC同相關(guān)技術(shù)附錄1電動(dòng)機(jī)、電纜、配電箱技術(shù)附錄2控技術(shù)要求附錄3KKS附錄4設(shè)備色標(biāo)附錄5技術(shù)文件資料格式附錄6電氣圖紙技1技術(shù)規(guī)1總則書適用于赫維利1230MW燃?xì)饴?lián)合循環(huán)電站項(xiàng)目空氣壓縮機(jī)設(shè)備合同相時(shí)，以EPC合同為準(zhǔn)（EPC合同相關(guān)技術(shù)要求見附件9。術(shù)規(guī)范書依據(jù)項(xiàng)目EPC合同提出補(bǔ)充要求和修改的權(quán)力，供方應(yīng)積極予以配合。用400V低壓廠用電系統(tǒng)供電。Allcablesshallhavephaseidentificationcoloursoninsulationofeachcore.Thecolourcodeforthreephasecircuitsshallbe：-Red,YellowandBlueforphase-Blackforneutral-GreenforearthconductorwherePVCinsulatedcableisinstalled.Singlephasecircuitsshallhaveinsulationof;-Redcolourfor-Blackcolourfor-GreencolourforearthAllDCcircuitsshallhaveinsulation-Redcolourforpositive-Blackcolourfornegative-Greencolourforearth靠。同時(shí)，根據(jù)EPC合同要求：Thersmusthaveatleastfifteen(15)yearsofbusinessoninternationalProjectsoutsidetheirhomecountrieswithsimilarequipmentdesignedaccordingtointernationalstandards.TheequipmentofferedforthisProjectmusthavebeenincommercialoperationforatleast3years.經(jīng)確認(rèn)的澄清文件內(nèi)容的理解異議，解釋權(quán)歸需方正文具有同等效力。不一致時(shí)，以較高的標(biāo)準(zhǔn)執(zhí)行并需由需方確認(rèn)。設(shè)計(jì)條件和運(yùn)行條件工程概況和配置無補(bǔ)燃自然循環(huán)帶SCR的余熱鍋爐、1臺(tái)蒸汽輪發(fā)電機(jī)組和相關(guān)輔助設(shè)備。廠址條件本項(xiàng)目位于旁遮普省Jhang地區(qū)的HaveliBahadurShah鎮(zhèn)，靠近特里姆穆-錫德奈運(yùn)河（Trimmu-sidhnaiLinkC廠址距離拉合爾市約280公里。性能保證條件下的大氣壓：0.9954bar,設(shè)計(jì)環(huán)境溫度范圍：4°C50°C設(shè)計(jì)相對(duì)濕度范圍：5%100%運(yùn)河最高水溫：35℃（暫定廠址區(qū)域：2A~31℃(性能保證條件下~42℃(最高供水壓力：0.5~0.7設(shè)計(jì)和運(yùn)行條件供廠用和儀表用壓縮空氣。正常運(yùn)行時(shí)，1臺(tái)運(yùn)行，1臺(tái)備用。統(tǒng)一布置在空壓機(jī)房?jī)?nèi)?？諌?0.8~31℃(性能保證條件下~42℃(最高供水壓力：0.5~0.7技術(shù)要求標(biāo)準(zhǔn)和規(guī)范新版的國(guó)家強(qiáng)制性標(biāo)準(zhǔn)和規(guī)程（規(guī)定）的要求。本工程不接受中國(guó)“GB”。Material generator Pressure Heat Pumps, ISO,Largemachinese.g.GT,ST,generator ASME,ASTM ISO,APIVibrationlevelsshallcomplywiththerequirementsofISO10816andISO7919asapplicable.InstrumentandserviceairqualityshallbeclassifiedaccordingtoISO8573.FirefightingsystemsshallbeinaccordancetoThedesignandmanufactureofallelectricalequipmentshallcomplywiththelatesteditionsoftheISO/IECStandardsand TheidentificationsystemforPowerStation“KKS”shallbeusedtoidentifyplants,sectionsofplantsanditemsofequipmentanytypeofthepowerstation(pleaserefertoVGBB103,105&Forevacuatingpowertothegrid,therelevantgridcodeisI&CP&I–ENISO FlowDiagramsforProcessPlants–GeneralRulesISO3511,Part1: ProcessMeasurementControlFunctionsandInstrumentation–SymbolicRepresentation–BasicRequirements(07/1977)ISO3511,Part2: ProcessMeasurementControlFunctionsandInstrumentation–SymbolicRepresentation–ExtensionofBasicRequirementsVGB-R170Coranyotherstandardwhichprovidesequivalentinformation:GuidelinesfortheOperations-Specific,Functions-Specific ationonInstrumentationandControlTechnologyforPowerPlants. 參數(shù)、容量/能力本工程兩套機(jī)組配置一套公用壓縮空氣系統(tǒng)。系統(tǒng)設(shè)250.8Nm3/min（暫定）空氣壓縮機(jī)，21臺(tái)運(yùn)行，1臺(tái)備用。壓縮空氣干燥凈壓縮空氣壓力 壓縮空氣溫度： 50每套設(shè)備處理氣量：50.8Nm3/min（暫定）出口壓力： 出口空氣含油量：0出口空氣固體顆粒尺寸：< 再生耗氣量： 3設(shè)備性能要求化設(shè)備的面板應(yīng)光潔、美觀，采用優(yōu)質(zhì)金屬板材制成，框架應(yīng)有足夠的強(qiáng)度,以免在和運(yùn)4-50℃的環(huán)境溫度；壓力總損失≤0.05MPa，空氣干燥凈化低于5000小時(shí)，吸附劑在正常工作條件下，使用不低于20000小時(shí)。過濾器和儲(chǔ)氣罐應(yīng)1m處，噪聲應(yīng)小于85dB(A)行靈活、可靠的負(fù)荷調(diào)節(jié)，其制冷量的調(diào)節(jié)范圍為15%-100％。1.6MPaAPI公司專利鑄鋁三合一高端換熱器制試驗(yàn)壓力分別應(yīng)不低于1.2MPa和3.0MPa。冷凝器容量應(yīng)容納所有制冷劑的沖注量。預(yù)冷器應(yīng)采用高效的氣-API公司專利鑄鋁三合一高端設(shè)備制造要求設(shè)備材質(zhì)要求1234567技術(shù)數(shù)據(jù)表組合式低空氣干燥臺(tái)2空氣接口管徑0℃低于-m干燥干燥塔外形尺寸：?制冷壓縮機(jī)產(chǎn)地：氣液分離器：管徑：DN100填料：16000H預(yù)冷器：冷卻面積排氣/出口溫度吸氣/出口溫度冷凝器：殼側(cè)介質(zhì)流速：0.2m/s冷卻水/出口溫度蒸發(fā)器：冷卻面積管側(cè)介質(zhì)流速：0.2殼側(cè)介質(zhì)流速：0.2壓縮空氣/出口溫度3.6.3除塵過濾器：管徑：DN100分離原理：1慣性碰撞+2直接獲取+3布朗運(yùn)動(dòng)濾芯：12000—16000小時(shí)儀表和控制要求（mbar用進(jìn)口SOR過程開關(guān)（每一表計(jì)帶單獨(dú)儀表閥門。 temperatureriseKbar/mbarbar/mbarmg/g/kg/tVolume, L/mLVolume, W/kW/MWHeattransfer Pimm/m/kmPi Soundpressure/Sound NkN/N min/s/d/week/InstrumentSocietyOfAmerica(ISA)InternationalElectrotechnicalCommission(IEC)InstituteofElectrical&ElectronicEngineering(IEEE)Internationalstandardorganization(ISO)AmericanSocietyofMechanicalEngineers(ASME)AmericanSocietyforTestingandMaterials(ASTM)AmericanPetroleumInstitute(API).AmericanNationalStandardInstitute(ANSI)NationalFireProtectionAssociationDIN-DeutscheInstitutefurNormrung(GermanStandardTemperatureMeasurementThermocouples–IEC60584–3/ANSI-MC96.1-1982.Thermometer-element-Platinum–IEC751/DIN43760.19.5(1972)Interimsupplement,Part-II,BSInstrumentsandapparatusforflowmeasurement(Orificeplate)-ISO5167Part–1/器Specificationsandguidesfortheuseofgeneral-purposeannunciators-ISARelaysandrelaysystemassociatedwithelectricpowerapparatus-IEEEStandards3.13.Turbinewaterdamageprevention-ASME-TDP-1-1980.Boilersafetyinterlocks-Section85B,85D,85E,85F,Binarylogicdiagramsforprocessoperations–ISA–ControlValveSizing–ISAS75.01-ISASFacetofacedimensionsofControlValves-ANSIB16.10.Controlvalveseatleakageclassification–ANSIB16.104Thermocoupleextensionwires/cables-ANSIMC96.1.SpecificationforPVCinsulatedInstrumentcables-BS-5308,Part-II.Colourcodingofsingleormulti-paircables-IPCEAS-61-402.變送器采用進(jìn)口智能型變送器，二線制，配標(biāo)準(zhǔn)的HART協(xié)議，具有自診斷功能，4~20ma復(fù)率為量程的±0.1%。超壓保護(hù)至少是設(shè)計(jì)壓力滿量程以上50%。所有可能承受真空的變送過程接頭規(guī)格為1/2”NPT，IP65重復(fù)性為±0.5%FSD2SPDT接點(diǎn)（1付雙刀雙擲，開關(guān)量信號(hào)為無源觸點(diǎn)，接點(diǎn)230VAC,5A、220VDC，1AIP65或者更好,150%最大量程的過量程保護(hù)能力,13mm的螺紋電纜接口。鋁外殼，帶腐蝕性和油區(qū)的帶化學(xué)隔板，附件為不銹鋼，工藝連接尺寸1/2”NPT，最終設(shè)備選型由業(yè)主確認(rèn)。雙支熱電阻，PT100，精度為全量程的±0.5%，可重復(fù)率為量程的0.02%，響應(yīng)時(shí)間1~2秒，三線制，316SSANSIPTC19.3K分度，精度溫度套管，316SS，M33x2ANSI19.3標(biāo)準(zhǔn)。用于試驗(yàn)的溫度套管配有316SS并且溫度插座、壓力預(yù)留管座長(zhǎng)度能夠伸出保溫層1～2cm。被測(cè)介質(zhì)溫度低于450℃時(shí)，采金屬溫度計(jì)；被測(cè)介質(zhì)溫度高于450℃時(shí)，采用充惰性氣體式溫度計(jì)（毛細(xì)管及氣囊采用不銹鋼材質(zhì)。雙金屬溫度計(jì)為可抽芯、萬向型。外殼為壓鑄鋁，溫度計(jì)配備150mm的刻度盤，其底色為白色，數(shù)字為黑色。外殼為壓鑄件鋁，精度為全量程的±1%3/4NPT,為IP65或者更好。測(cè)量。精度為全量程的±1%IP65。壓力表能經(jīng)得住最大工作壓力的150%，而不致于影響校驗(yàn)及其它性能。壓力表的過程接頭規(guī)格1/2”NPT。供方提器上的壓力除外。通常情況下，表計(jì)的量程選擇應(yīng)使其正常運(yùn)行時(shí)指針處在3/4量程位置。安裝在振動(dòng)場(chǎng)合的就地應(yīng)為防振型。4～20mA，開關(guān)量信號(hào)為無源觸點(diǎn)，觸點(diǎn)容量能滿足現(xiàn)場(chǎng)實(shí)際運(yùn)流量測(cè)量裝置有3對(duì)差壓取樣316SSASME19.5ISO5167。需提供詳細(xì)試驗(yàn)報(bào)告及計(jì)算書,提供每個(gè)流量元件的組裝圖紙和流量對(duì)應(yīng)執(zhí)行機(jī)構(gòu)為引進(jìn)技術(shù)型產(chǎn)品，隨機(jī)配供的電動(dòng)閥門采用智能型式，在全開全關(guān)位應(yīng)配有四序控制器PLC，并采工系統(tǒng)，設(shè)備選型由需方確認(rèn)。壓的+10%～-10%。如果電壓降到正常值的85%，且轉(zhuǎn)矩和軸向壓力正常，執(zhí)行機(jī)構(gòu)的電頭應(yīng)按照IEC309，或等同標(biāo)準(zhǔn)，制造完好。供方提供的閥門執(zhí)行機(jī)構(gòu)選型應(yīng)能在失電、失氣、失信號(hào)的情況下不使工藝系統(tǒng)向的方向發(fā)展。氣動(dòng)執(zhí)行機(jī)構(gòu)應(yīng)包括相關(guān)附件（包括過濾器、減壓閥、智能和電磁閥、保位閥等，智能選型由需方確定。調(diào)節(jié)型電動(dòng)執(zhí)行機(jī)構(gòu)應(yīng)采用智能執(zhí)行機(jī)24～20mADCS4～20mA指令信號(hào)。調(diào)節(jié)閥的執(zhí)行機(jī)構(gòu)與采用統(tǒng)一品牌.噪音水平在距離閥門1.5米附近不超過接點(diǎn)容量為230VAC，5A或220VDC，1A。電磁閥選用進(jìn)口產(chǎn)品。0.4～0.7Mpa230VAC。供方需要儀表設(shè)備和電纜的，應(yīng)該按照KKS編碼系統(tǒng)用英語編寫，字跡應(yīng)該清晰持久不變防水性能，并滿足GB7251《低壓成套開關(guān)設(shè)備》。柜內(nèi)的端子排應(yīng)布置在易于安裝接線的地方，即為離柜底300mm以上和距柜頂150mm以下。端子排下方留出不少于200mm的空間以便于電纜接線和，端子排端子除滿足箱內(nèi)接線外，還留有15%的余量。電控箱設(shè)計(jì)底部電纜進(jìn)線，留有20%的備用空間，以備電纜增加裝槽板、底板、固定用螺絲、螺帽等附件。其箱體和盤體板材厚度（2.5mm）保IP65的防護(hù)等級(jí)要15mm230VA/50HZ140244824482448個(gè)獨(dú)立絕緣屏匯流母線。端子型號(hào)能夠適合0.5-2.5平方毫米的芯線。接線端子是垂直的。接線盒規(guī)定有10%的備用端子。提供的附件為金屬（不銹鋼鉗夾，固定裝置，螺栓（不銹鋼螺母避免水的侵入。所有的接線盒為6.6KV聚酰胺用于防止腐蝕，金屬部分的涂層防止生銹/或金屬葛蘭，并根據(jù)10％的比例提供電纜葛蘭備件。子排，或在同一端子排上加盲端子以，做好分類標(biāo)示。運(yùn)行環(huán)境要求。其他區(qū)域儀表及就地控制箱、接線盒等設(shè)備應(yīng)滿足NEMA4要求。316不銹鋼,4.0MPa425℃的測(cè)點(diǎn)，所需一次門應(yīng)為雙一次門，具體熱控儀表選型表（如無需方確認(rèn)文件，不得更改儀表選型1熱電偶（雙支分列絕緣型上自儀/川儀/天A2上自儀/川儀/天31.0456氣動(dòng)執(zhí)行機(jī)構(gòu)（配智能型FISHER7ASCO8電動(dòng)執(zhí)行機(jī)構(gòu)（智能9儀表閥門（進(jìn)口儀表閥門（國(guó)產(chǎn)Polymetron/SWAN/江凌科技/雷申/3.7.9控制方式：組合式空氣干燥器采用微電腦控制自動(dòng)運(yùn)行，外箱體上設(shè)有帶背光的液晶顯干燥器電流等顯示，組合式空氣干燥器與供方DCS控制系統(tǒng)留有控制接口，以實(shí)現(xiàn)組合由需方確認(rèn)。組合式空氣干燥器應(yīng)配置空氣儀。3.7.10控制接口要求：供方應(yīng)提供滿足聯(lián)鎖控制功能要求的接口信號(hào)，供需方確認(rèn)。接口投運(yùn)（干接點(diǎn)）（）排氣壓力（4~20mADC有源信號(hào)）排氣溫度（4~20mADC有源信號(hào)）吸附式干燥器電流（4~20mADC有源信號(hào)5.7供方應(yīng)提供易損件的名稱及明其是庫存項(xiàng)目,還是特殊項(xiàng)目。電氣部分要求AC（≥250KWAC，中性點(diǎn)直接接地系統(tǒng)，頻率：50Hz。直流電源供電電壓：220VDC（動(dòng)力、控制。電氣圖紙要求參見附件6“電氣二次出圖規(guī)范”。表面處理油漆防腐及標(biāo)識(shí)2007碳鋼基材表面處理要求其基底處理達(dá)到Sa2.5級(jí)或St3.0級(jí)以上（清除表面污垢、油漬，露出金屬光澤）并保持基底干燥狀態(tài)條件下，2-4小時(shí)內(nèi)及時(shí)施工底漆；底漆、中間漆、面漆必（HEMPEL60微米60微米1HGSSPC2％12％12％（3）配套電控箱、盤柜，BTG盤等（含碳鋼和不銹鋼材質(zhì)：采用靜電噴涂工藝，噴涂設(shè)計(jì)聯(lián)絡(luò)【會(huì)議紀(jì)要、傳真等確認(rèn)文件與合同具有同等效力1122KKS編碼設(shè)計(jì)配合技術(shù)文件初步文件中應(yīng)提供以下資料：技術(shù)協(xié)議簽訂后7日內(nèi)供方應(yīng)提供下列正式技術(shù)資料：設(shè)計(jì)、性能保證：每套設(shè)備額定處理氣量：51Nm3/min（最大處理氣量58 Nm3n出口壓力：―40 出口空氣固體顆粒尺寸 再生耗氣量 3空氣干燥凈化系統(tǒng)壓力總損失（包括過濾器）0.05主要易損件使用設(shè)備的噪聲水平應(yīng)符合距離設(shè)備外殼1米處測(cè)得的噪聲（聲壓級(jí)）不應(yīng)超過85dB(A)附件2供貨一般說明供方應(yīng)提供詳細(xì)供貨，中依次說明型號(hào)、數(shù)量、產(chǎn)地、生產(chǎn)廠家等內(nèi)容。供貨范圍供方應(yīng)確保供貨范圍完整,以能滿足用戶安裝、運(yùn)行要求為原則,在技術(shù)規(guī)范中涉及的供貨要求也作為本供貨范圍的補(bǔ)充若在安裝、調(diào)試、運(yùn)行中發(fā)現(xiàn)缺項(xiàng)(屬供方供貨單位數(shù)量1臺(tái)12臺(tái)1臺(tái)1臺(tái)1臺(tái)1304請(qǐng)供方依據(jù)上述供貨要求細(xì)化供貨(不限于名單位數(shù)量1壓縮空氣干燥凈化設(shè)備個(gè)1個(gè)個(gè)個(gè)個(gè)個(gè)套1詳細(xì)列出儀控2個(gè)34備品備件（以商務(wù)合同為準(zhǔn)1套2ATLAS1套2ATLAS進(jìn)口件清單（一臺(tái)冷干機(jī)名1臺(tái)12套13套14組15套1附件3技術(shù)文件交付要求一般要求件、圖紙及通訊，均應(yīng)使用中英文對(duì)照。同時(shí)提供AutoCAD電子文本。最終及紙版設(shè)計(jì)配合資料3份。所有配合設(shè)計(jì)資料（包括過程資料）除主送設(shè)供方所供圖紙應(yīng)為AutoCAD（2004）格式，文本文件應(yīng)為Word/Excel（2003）格資料的組織結(jié)構(gòu)清晰、邏輯性強(qiáng)，附帶資料遞交。資料內(nèi)容要正確、準(zhǔn)確、一致、清晰完整，滿足工程要求。要求供方提供的技術(shù)文件（包括圖紙）KKS標(biāo)識(shí)系統(tǒng)，KKS編碼應(yīng)編到部件級(jí)。在設(shè)計(jì)配合階段，需方和設(shè)計(jì)單位提供至設(shè)備級(jí)的KKSKKS直至部件級(jí)的KKS編碼。圖紙供生產(chǎn)圖紙并按本技術(shù)協(xié)議規(guī)定的時(shí)間和圖紙 工用圖”等；所有圖紙資料上均應(yīng)標(biāo)明“赫維利1230MW燃?xì)饴?lián)合循環(huán)電站項(xiàng)目”字樣與“正式資料”字樣。該項(xiàng)目電站英文名稱：1230MWPHaveliBahadurShah,Pakistan；中文名稱：巴基斯坦赫維利1230MW燃?xì)饴?lián)合循環(huán)電站。運(yùn)行手冊(cè)等應(yīng)對(duì)設(shè)備結(jié)構(gòu)、原理及采用標(biāo)準(zhǔn)進(jìn)行詳細(xì)的描述，并對(duì)操作步驟及細(xì)節(jié)細(xì)的樣板請(qǐng)見附件3所附的相關(guān)）所有資料中的設(shè)備及部件名稱、KKS編碼應(yīng)與訂貨協(xié)議中設(shè)備名稱相同，如：所有資料中必須注明本工程項(xiàng)目的名稱（項(xiàng)目名稱必需有英文表示ISOAA4A31.13.7圖紙采用80g/m2圖紙右下標(biāo)題欄應(yīng)按照需方提供的標(biāo)準(zhǔn)圖框格式繪制；編簽名應(yīng)齊全，如文字性資料（報(bào)告，其它文檔和安裝、調(diào)試、運(yùn)行、手冊(cè)等）的要求 的；文檔的各個(gè)，應(yīng)適當(dāng)分成若干章節(jié)；列表；附件等。模板參見附錄外購設(shè)備的相關(guān)資料，均應(yīng)采用中英文對(duì)照印刷字體。并按照本附件2.3的要求提供正式紙版及資料。技術(shù)文件和圖紙正式資料(隨機(jī)資料的隨機(jī)資料，需方收到圖紙后10個(gè)工作日內(nèi)回復(fù)供方。供方在隨機(jī)資料文件中提供備品備件零件手冊(cè)（須帶有設(shè)備圖及CPN編碼）供方提供的零件手冊(cè)包含一系列圖紙，可以作為備件采購的設(shè)備零件。以下是如何（ITEM）-項(xiàng)目。項(xiàng)目號(hào)將圖紙里編號(hào)的零件與索引的信息掛鉤CPN(CataloguePartNumber)、數(shù)量、部件nded230310202011……供方應(yīng)提供推薦的備件、名稱、數(shù)量、部件號(hào)，采用如上表格的形式予以設(shè)備運(yùn)行手冊(cè)按照以下內(nèi)容完ContentofO&MManual mendation運(yùn)行手冊(cè)推 GeneralsafetyinstructionsUserinstructions TechnicalData…DescriptionofsystemOperatingInstruction….ContentandsequencebyVendor,includingsafetyinstruction.供方的內(nèi)容及操作ErrorDetection Restorationof 恢復(fù)MaintenanceInstructions指 Testandadjustmentinstructionse.g.calibration)…… Suchaslubricants/lubricatingpointsneededchemicals消耗PurchasedParts……QualityRecord…SparePartList備品備件DrawingsListsDiagrams Systemdiagrams,arrangementdiagrams,sectionviews,componentdrawings系ValvecomponentloadmeasuringpointlistsCircuitdiagramsFunctionaldiagramsAllocationdrawingsCableterminaldiagramsCabledispositions電纜配置TheOperating&MaintenanceManualscomprisesTechnical sandDatarequiredforthedescriptionoftheSet-upandFunctioningofPowerPlantComponentsandSystems,andfortheirOperationandMaintenance.TheOperating&MaintenanceManualscontainsnecessaryinformationonProductSet-upandfunctions(Drawings,Descriptions,Graphics,Listsetc.),Operation(includingSafetyInstructions)andMaintenanceandSpareParts,asalsoforthe"as-built"ationandQualityRecords(QC).ExcludedareManufacturings.Accordingtoscopeofsupplyandcontract,theOperating&MaintenanceManualsarecombinedinManualGroupmodules.ManualGroupsaredefinedaccordingtotheessentialtechnicalTheManualGroupscanbemadeupofoneorseveralvolumes.Avolumerepresentstheationofasystemorcomponente.g.asorderunitandcanconsistofoneorseveralfiles.Thevolumemake-upcanbeeitherintegral,i.e.textsanddrawingsareintegratedinlogicalcontextortextsanddrawingsareseparatedbyfile.TheidentificationofsinglevolumesincludesthemanualgroupidentificationandinmostcasestheKKSCode.Singlefilesmaybeidentifiedas"preliminary"ifforaselectedscopeof an"As-built”-reviewistakenonthefieldsite.Allotherfilesareconsideredas“final”fromthebeginning.Thelaterexchangeof"preliminary"fileswithfilescontainingthe"As-built"-sortheinitialprovisionof“As-built”turnstheOperatingand ationtoits"Final"Status.可以將此標(biāo)定為“初步的”。后續(xù)完成運(yùn)行UnlessSingleFoldersareidentifiedas“preliminary”,theManualsareon“Final”.AfterCommercialTransferofthePlanttotheOwner,the“As-built”recordingsontheFieldSite(redmarkings)areincorporatedtofinalizethes.Upon“preliminary”folderexchangewithfolderscontainingfinals,thewholeManual(volume)isin“Final”.TheQualityRecords(QC- ation,Workshopmanufacture)ofcomponentsortechnicalsystemscompriseacompilationofQualitysarisingduringworkshopfabrication.Thesite ation(protocols,s,records)isunderstoodascomplementarytotheworkshopQC- 資料提交的控制與考核4%作為設(shè)計(jì)進(jìn)度考核款，支付條件及比例如質(zhì)量要求提交。如不能按時(shí)間及要求提交，扣罰2%合同款。 文件圖紙傳遞序號(hào)1（終版2111（青島23532（青島21項(xiàng)目現(xiàn)場(chǎng)資料郵寄地址（待定地址：青島市嶗山區(qū)同安路882-1號(hào)頤杰鴻泰A座7 供方在設(shè)備出廠前向需方及設(shè)計(jì)單位提供的技術(shù)文件和圖紙不能取代設(shè)備裝箱資設(shè)備竣工資料（隨機(jī)資料）包裝盒側(cè)面樣式（作為參考6設(shè)備分包與外購廠商應(yīng)給3座及以上類似電廠至3年運(yùn)行業(yè)績(jī)提供過類似規(guī)格和型號(hào)的設(shè)備，在安裝、設(shè)備分包外購（參考月內(nèi)確認(rèn)給需方。 公司法人附件9EPC同相關(guān)技術(shù)要GeneralDescriptionThecompressedairsystemshallproduceanddelivertheserviceandcontrolairrequiredforallassociatedequipmentoftheunitsaswellasfortheuserneededforcommonplantequipment.Theairgeneratingsystemshallproducetwoqualitiestomeettherequirementsofthecompressedairconsumers:Serviceairisrequiredforoperationofmechanicalairtools,wrenches,etc.,duringallmodesofunitoperationandformaintenancepurposes;inaddition,itshallserveasbackupfortheinstrumentairInstrumentairisrequiredofhighpurity,oil-freeandmoisture-freecompressedairtoallpaticallyoperatedplantinstrumentationandcontroldevices.Theinstrumentairandtheserviceairsystemincludingthereceiversshallbearrangedinparallel.Bothsystemsshallbeinterconnected.ScopeofTheCompressedAirSystemshallbecompleteinanyrespectforsafeandreliableoperationandshallinclude,butnotbelimitedtothefollowingmainAirDryers,AirAdsorptionAirDryers(Instrumentairsystem),CompressedAirDistributionSystem.DesignandOperationThedesignandsizeshallensureareliablesupplyofinstrumentandserviceairasapplicableinthecorrecttyandqualityconditionsforthevarioususersaroundthepowerandwaterunits.Instrumentandserviceairqualityshallmatchtherespectiveconsumers’Eachsystemshallbedesignedwithappropriateredundancy,includingaminimumofonestandbyunit(forexample,atleast2x100%heavydutyaircompressors,2x100%airdryers,airfilters,receivers),andacontrolsystemandpipeworkdistributionringwithappropriatesectionalising.Theinstrumentaircompressorsshallbeoilfreetype.Compressorsshouldbesuitableforcontinuousoperationbutthedesignofthecompressor/receiversystemshallbesuchthattotaloperationtimeisevenlydistributedonthedifferentequipmentwithoperationcyclesdesignedforoptimumlifetimeandreliabilityoftheequipment.Pressureswitchesusedforautomaticcontrolpurposesshallnotbeusedforalarms.Separateswitches,eachwithadedicatedisolatingvalve,shallbeprovidedforalarmpurposes.Theairreceiversshallenabletheplanttobeshutdowninasafeandcontrollablemannerandenablestandbycompressorplanttocomeintooperationalservicewithoutreductioninairde-livery.Forthispurposetheairreceiversshallhavesufficientcapacity.Thedesignsupplypressureandflowofthecompressedairsystemshallbesuitabletomeettherequirementsofallconsumersthatoperatesimultaneouslyatmostdemandingnormaloperatingconditions.Aninterconnectionshallbeprovidedbetweentheinstrumentandserviceairpipelinesup-streamoftheairdryersoneachsystem.Intheeventoflowairpressure,theserviceairshallbeautomaticallyshutoffviaapositivesolenoidvalveactuationmonitoredandcontrolledautomaticallyfromtheDCS.Instrumentairpishallbestainlesssteel;whereasserviceairpishallbegalvanisedcarbonsteel.Fortheserviceairsystem,valvedquickreleasecouplingsshallbeprovided.Eachbranchshallbeisolatedbyitsownstopvalveandbeprovidedwithadraintrap.Socketsshallbepositionedtoensurethatmaintenancetoolscanbeusedfromhosesnotexceeding30minlength.Automatictrapswithmanualby-passarrangementsshallbeinstalledatregularintervalsandatlowpointsinthesystem.附錄1電動(dòng)機(jī)、電纜、配2Annex2I&CtechnicalFieldMountedEquipmentGeneralDesignRequirementsAllinstrumentationshallbeheavy-dutyaswellasofprovenandreliabledesignwithallmaterialsofconstructionsuitablefortheintendedapplication.Thedesignshallfacilitateaneasymaintenanceandrepairofthecomponents.Intrinsicallysafe(ExI),increasedsafety(Exe)orflameproof(Exd),orotherprotectionmethodsshallbeusedtoensurethatallelectricalequipmentinstalledinanyhazardouszoneisdesignedandtestedtosuittherelevantzoneclassification.AllequipmentnecessaryformountinginthesehazardousareasshallmeettherequirementsofIEC60079oranequivalentNationalStandard.Materialsforinstrumentationandcontrolequipment,includingpimaterials,whichareex-posedtothemeasuredmedia,shallbecompatiblewiththeconditionsoftheselectedmediaandwiththepimaterial.Pi,tubing,fittings,andwiringshallbearrangedsothatanyinstrumentordevicemayberemovedorservicedwithoutdisturbingthepi,tubing,orwiringassociatedwithotherinstruments.Instrumentbracketsoraccessoriesforsurfaceorpipemountingshallbedwitheachfieldmountedinstrumente.g.pressureandtemperaturegauges.Severalunitsofthesametypeshallbestrictlyidentical.Mountingoffieldinstrumentsshallbesimilarbetweensimilarunits.Junctionboxesshallbeusedtoconnectthefieldmountedinstrumentswithmulti-cablestotheprocessstations,ifconventionalcablingisAllequipmentmountedincabinets,thecabinetsthemselvesandjunctionboxesshallbeidentifiedwithnameplates.oguemeasuringdevicesshallbeemployedwithpriority.Theinstrumentsusedformeasurementsofmainequipmentandforthewater cycleshallbepreferablyogueones.LimitvaluesandalarmsshallbegeneratedintheDCS.The valueshallbecontinuouslyregisteredandstoredinthedatabase.Incaseoffailures,whereswitchinginstrumentswouldjustchangetheirstatus,the ogueonescanprovideadditionalinformatione.g. oguevalueanditshistory,whichsupportserrortracingincaseofTheinstrumentsshallquicklyrespondtoanychangeofthemeasuredvariables.Measuringerrorsshallbeaslowaspossible.Theoutputofelectronicdevicesshallbeshort-circuitproof.Incaseofshortcircuitthecomponentshallnotbedamagedandnointeractionstotheinputsshalloccur.Themeasurements,wherevernecessary,shallbeprovidedwithautomaticpressureortemperaturecorrection.Incaseofambienttemperatureeffectontheaccuracy,thermalcompensationshallbeprovidedtominimizetheeffectofambienttemperaturevariation.Allmechanismsforadjustmentsshallbeinsensitivetovibrationsandshocks.Electronictransmittersshallbeoftheindicatingtype.Transmitterswhichhavenoindicationshallbesupplementedwithprocessconnecteddirectgaugestofacilitatelocalmeasurementorcontrolintheeventoftransmitterfailure.Non-redundantdevicesusedcommonlyforinterlockingorprotectionandatthesametimeforsupervisionoralarmpurposeswillgenerallynotbeaccepted.Foreachprotectioncriteriaaseparatedeviceshallbeprovidedfollowingtherequiredredundancycriteria.Wheneverredundantmeasuringdevicesarerequired,theredundancyrequirementshallalsoincludethecompleteassociatedprocessconnectionandpi.ForPlantprotectionfunctionslikeboilerprotectionaswellasfortheprotectionimportantassembliesanddrivesaffectingtheavailabilityofthegeneration,thecorrespondingogueandbinaryvariablesshallbemeasuredbythreeindependentdevices.Flowthrottlingelementslikeorifices,however,neednotbedoubled,ortripled.Themeasurementsforclosed-loopcontrolshallbeprovidedwithtwoseparatetransmitters,whosesignalsshallbeprocessedina1-out-of-2module.However,itshallbeallowedtousetripleredundanttransmitterswith2-out-of-3selectionforcombinedclosed-loopcontrol,alarming,protection,andinterlockpurposes.Measurementsservingascorrectionvariablesforothermeasurementsequippedwithredundanttransmittersshallalsobeprovidedwithredundanttransmitters.Thedegreeofredundancyofthecorrectedvariablesdefinesthedegreeofredundancyofthecorrectionvariable.Thesignalscomingfromdoubleortripleredundantmeasuringdevicesshallbeconnectedtodifferentdataacquisitionmodulesindifferentframesoftheprocessstationoroftheplantprotectionsystem,sothatthesensorredundancyistrulyreflectedinthestructureofthesestations.ThedevicesusedshallmeettheSafetyIntegrityLevel(SIL)categoriesaccordingtotheapplicablestandards.Localgauges,instrumentsandtestpointsshallbeprovidedforlocalsupervisionandcalibrationpurposes.Provisionoflocalgaugesmaybeomitted,ifatransmittermeasuringthesamevariableatalocationinitsdirectvicinityisprovidedwithalocalscalewithphysicalreading.Measuringrangesoflocalindicators,transmitters,etc.shallbeselectedinsuchawaythattheratedvalueofthemeasuringvariablesappearsatapprox.75%ofthespan.FortransmissionofmeasuringsignalsotherthanT/CorRTDstothecontrolroom2-wiretransmittersshallbeused.Theoutputsignalsoftransmittersshallbeadirectcurrentof4-20mAandbelinear,andoverawiderange,independentoftheburdenintheoutputcircuit.Thevoltagelevelshallbebetween22and50V.Theoutputofelectronicinstrumentsshallbeshort-circuitproof.Incaseofashortthecomponentshallnotbedamagedandthereshallbenointeractionstotheinputs.Allmeasuringequipmentshallhavehighaccuracyof0.25%orbetterthroughtheentirerangeof0-100%witharepeatabilityof0.1%ofspanandalinearityof0.1%ofspanandshallconformtotheIECpublication688-1.Incaseofambienttemperatureeffectontheaccuracy,thermalcompensationshallbeprovidedtolimitandminimisetheeffectofambienttemperaturevariation.Measuringelementsandchambersoftransmitters,pressureinternalswitches,etc.,shallbeofstainlesssteelorbettermaterial.Alltransmittersandswitchesforliquidservicemusthaveventingplugsonthemeasuringchamber.Allmechanismsofregulationandsettingshallbeinsensitivetovibrationsandshocks.Thecasingofallfieldinstrumentsshallbeweather-proof,andofprotectionclassIP65.TransmittersshallbeprovidedwithHARTcommunicationprotocol.Thetransmittersofmaininstrumentsandactuatorsinthewatercycle,whichareessentialfortheavailabilityandperformanceoftheplant,andwhichcanbeconfiguredviaparametersorprovidefeedbackandadditionalinformatione.g.onthehealthoftheequipmentshallbeprovidedwithsmartcommunicationprotocole.g.HART.Thefollowingaccuracy(equalorlessthan)shallbeconsideredforfieldequipment(full-scaledeviation): Pressure Local Flow Forcapacitivelevel Ultrasoniclevel ±1.0-Fuel Themeasurementsservingforclosedloopcontrolshallbeprovidedwithtwoseparatetransmitters.Additionally,measurementsservingascorrectionvariablesforothermeasurementsequippedwithdoubletransmittersshallalsobeprovidedwithdoubleFordrumlevel,forlifeandotherimportantapplications,asspecifiedlater,atleasttripleredundancyshallbeconsidered.Themeasurementsservingforprotectionsignalsinprotectionsystemsshallbetripleredundantwith2outof3selections(2oo3).Exemptionse.g.incaseofshaftvibrationduetophysicallimitationofproximityofsensorsarepossible,ifcomprehensible.Incaseoftripleredundantmeasurementswithoguetransmitterstheprotectionsignalmayalsobetakenfromtheoguesignalsasaresultof2outof3selectionsofthethreelimit-monitoringfunctions.Themeasurementsservingforimportantinterlockprotectionsignalsofequipmentshallbegenerallydoubleredundantwith1outof2selections.InstallationofFieldAllinstrumentsshallbeinstalledinsuchamannerastoprotectallequipmentfrommoisture,excessivetemperature,andvariation,andtoprovideeasyaccesstotheinstrumentsforre-pair,calibration,removal,andremounting.Mountingofinstrumentsonpumpbases,foundations,whereequipmentisliabletoexperienceshocksandvibrationsisstrictlyforbidden.Fieldinstrumentsshallnotbemountedclosetolocationswherevibrationsorshocksmayoccur.However,vibrationandshockproofequipmentofappropriategradeshallbeapplied,wherenecessary.Indicatinginstrumentsshallbelocatedsothattheirdialsareeasilyreadablefromtheirapplicableoperatinglevels.Wherepossible,instrumentsshallbelocatedinilluminatedSensinginstrumentsandtheirassociatedvalvemanifoldsaretobelocatedrelativetotheprocessconnectionsothatgaspocketsinafluid-sensinglineorliquidpocketsinagasorvapoursensinglinewillbeavoided.Gauges,meters,instruments,etc.shallbeofstandardsize,tobeselectedtoensuregoodreadabilityanduniqueappearanceoflocalpanels.Thefrontglassesshallbeoftheanti-glaretype.ImpulselinesshallbeinstalledaccordingtotherulesandguidelinesinthemechanicalAllinstrumentblow-downlinesshallberoutedtoexhaustatasafeplaceofdisposal.Blow-downexhaustsshallnotexhaustontoequipmentorinareaswhichwillcreateanunsafecondition.Allinstrumentairpishallbeslopedsodrainagetowarddriplegsormoisturetrapswillbefacilitated.Ashutoffvalveshallbeinstalledateachtake-offfromthebranchheaderforairsupplylinestotheequipmentrequiringinstrumentair.InstrumentTheprimaryisolatingvalveshallbelocatedatthetappointandbeoftheparallelslideorglobetypeandcapableofbeingsubjectedtothetemperatureofthemainline.Doubleisolatingvalvesshallbeprovidedforhighpressure,ifnecessary.ThevalvemayformpartofavalvemanifoldormaybeanindividualEqualisingvalvesshallbeprovidedforalldifferentialpressuremeasuringdevices.Withtheexceptionofthoseserviceswhichuselpotswithoutpartitions,theequalisingvalveshallbepositionedasclosetothemeasuringdeviceaspossibleandmayformpartofaninstrumentvalvemanifold.Blow-downpipeworkandvalvesshallbeprovidedintheconnectinglinestoalltransmittersusedonwater, ,andcompressedairservices.Theblow-downpipeworkconnectionshallbemadeatapointasclosetothedeviceaspracticalandpreferablyatthelowestpointinthesystem.ThevalvesshallbecapableofbeingsubjectedtothepressureandtemperatureofmainPressurePressuremeasuringinstrumentsshallhavelinearscales.Allpressureinstrumentsshallhaveasuitableoverrangeprotection.Pressuregaugesshallbeshockandvibration-proof(preferablybyfillingwithglycerine)andshallbeequippedwithtoothedwheelsandtoothedsegmentsofthemachinedtype.Theyshallbemadeofrust-proofmaterial,e.g.stainlesssteel.Pressureinstrumentsforviscousliquidsorwithsuspendedsolidsshallbefilledsystemswithappropriatediaphragmseals.Pressuredevicesonpulsatingservicesshallbeequippedwithpulsationdampers.Eachgauge,pressureswitchandtransmittersforpressureordifferentialpressureshallbeequippedwithamanifoldwhichallowsin-sitetesting/calibrationandremovaloftheinstrumentswithoutanydisturbanceoftheplantoperation.ThetestconnectionsshallbeofthescrewedtypeM20x1,5mm.Pressuregaugesforpressuresover10bar,aswellaspressuretransmittersshallnotbemountedonthepressuretappointbutapartfromthetappointongaugeholdersorgaugeboards.Wheneverpossible,pressuregaugesandtransmittersshallgroup-wisebecombinedonracksorconsole.Pressuregaugesforhighpressuresshallbeequippedwithareliefvalveforsafetyreasonsincaseofleaks(witharubberreverseflowcheck).2-or5-valvemanifoldsshallpreferablybeusedforpressureanddifferentialpressureForremotepressureanddifferentialpressuremeasurementstransmittersshallbePressuretransmittersforoilandnaturalgasshallfollowthedefinitionsoftheHAZOPstudy.Ifnecessarythetransmittersshallbeeitherexplosi