花灑水箱開發(fā)項目可行性評估

花灑水箱開發(fā)項目可行性評估2目錄············································3項目評估開展思路·····································4水箱市場調(diào)查2011····························6項目實施切入點選定····································7切入品番采購成本····································8-9水箱技術(shù)標(biāo)準(zhǔn)與品質(zhì)要求水箱主要組件······································10-13水箱配件的技術(shù)要求···································14全部自制可行性評估全部自制水箱組裝工藝評估························16-17組裝工藝策劃與人力評估·······························183全部自制設(shè)備投入評估·····························19-20注塑、裝配人力投入評估·····························21舊算法成本投入評估······························22-23新算法成本投入評估······························24-25全部自制方案優(yōu)劣對比·······························26部分自制評估部分自制方案思路與圖片···························27-32部分自制工藝評估··································32設(shè)備投入評估····································33-34舊算法成本投入評估·································35新算法成本投入評估·································36部分自制優(yōu)劣對比····································37三種方案比較評價各方案成本對比···································38-39三種方案評估·······································404項目背景公司戰(zhàn)略：走整體衛(wèi)浴路線現(xiàn)行狀況：定單量較大市場需求量全部外購,故利潤空間小。董事長決定：為了完善集團定位、爭取低成本和公司形象故決定開發(fā)水箱生產(chǎn)。5項目開展思路由于公司剛剛涉足水箱開發(fā)生產(chǎn)領(lǐng)域，需不斷積累生產(chǎn)開發(fā)經(jīng)驗；本項目計劃先從集團內(nèi)部已有市場入手，先評估其中典型兩款，確認其可行性。6階段一

水箱市場調(diào)查71、2011年集團水箱訂單狀況分析82、集團訂單狀況排列圖與項目實施切入點選定1、HH169為去年促銷銷售量，往年銷量并不穩(wěn)定2、故將評估HH108、hh40002兩款轉(zhuǎn)為內(nèi)制的可行性。93、2010年、2011年HH1008、HH40002采購成本2010年2011年型號年銷售量采購價（含稅）采購價（不含稅）銷售價年銷售量采購價（含稅）采購價（不含稅）銷售價HH008434435243.1671.97539355243.1678.86HH400022631655.1045.7370.282767155.1045.7376.1210階段二

水箱技術(shù)標(biāo)準(zhǔn)與品質(zhì)要求111、水箱主要組件水箱箱體、上蓋配件12進水閥排水閥13進水閥排水閥按鈕排水閥142、水箱配件的技術(shù)要求15階段三

水箱可行性評估16方案一全部自制可行性評估171、全部自制水箱組裝工藝評估182、全部自制水箱組裝工藝策劃項目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時成本（元/天）單價（元）進水閥組裝1505750701.45排水閥組裝1205600701.16水箱組裝308240700.46組裝成本合計：￥3.07193、全部自制水箱注塑與組裝設(shè)備投入評估650噸注塑機需外購，單價約100萬，其他噸位機臺目前均有且可以滿足該兩款的生產(chǎn)需要組裝進水閥、排水閥試水機二臺：48000×2=￥96000水箱功能檢測機、壽命測試機各一臺，成本約12萬。模具開發(fā)與制作投入成本：￥1130000合計成本投入：234.6萬204、全部自制水箱注塑工藝與人力評估水箱全部自制方案設(shè)備與人力評估序號穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時間日機臺使用率日需求人力（人/天）殼體1*11650T11029030030433440.00.421.7外殼1*11120T8029030030424320.00.311.2彎管1*22120T601903003049120.00.120.2直管1*22120T601903003049120.00.120.2左右裝飾按鈕2*24120T451903003043420.00.040.1左右支撐架2*24120T301903003042280.00.030.1墻扣1*22160T281903003044256.00.050.1閥座1*22160T651903003049880.00.120.2帽蓋1*88160T25190300304950.00.010.0按鈕裝飾殼1*22160T301903003044560.00.060.1鎖緊外殼1*22160T351903003045320.00.070.1鎖緊蓋1*22160T351903003045320.00.070.1按鈕條1*44160T251903003041900.00.020.0調(diào)節(jié)蓋1*22160T351903003045320.00.070.1鎖緊蓋2*24160T281903003042128.00.030.1裝飾蓋1*22160T351903003045320.00.070.121序號穴數(shù)穴噸位成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時間日機臺使用率日需求人裝飾蓋1*22160T351903003045320.00.070.1進水套管1*22160T351903003045320.00.070.1進水本體1*22160T401903003046080.00.080.2鎖緊螺母1*44160T381903003042888.00.040.1過氣拴+固定盤2*24160T251903003041900.00.020.0進水主體蓋1*22200T451903003046840.00.090.2進水接頭1*22200T351903003045320.00.070.1進水內(nèi)接管1*22200T351903003045320.00.070.1調(diào)節(jié)臂1*2290T301903003044560.00.060.1調(diào)節(jié)桿1*4490T281903003042128.00.030.1按鈕殼1*2290T401903003046080.00.080.2左右按鈕2*2490T401903003043040.00.040.1左右按鈕2*2490T451903003043420.00.040.1大小墊片2*2490T281903003042128.00.030.1定位墊片+限位齒輪+拉扣4*1490T251903003041900.00.020.0限位齒條1*4490T301903003042280.00.030.1提拉桿組件1*1190T5019030030415200.00.190.4合計使用機臺：2.34臺合計6.5人22現(xiàn)有機臺盈余與水箱需求機臺狀況表盈余機臺種類盈余機臺數(shù)量需求數(shù)機臺種類需求機臺數(shù)量120T0.5120T0.6190T190T0.51260T1160T（可用260T機臺）0.77200T0200T0.22650T1650T0.421、注塑外觀件兩人作業(yè)。2、注塑非外觀件一人作業(yè)3、滿足日訂單需求量合計人力：6.5人/天4、滿足訂單需求注塑機臺需求量：2.4臺/天,且現(xiàn)有各機臺種類滿足需求(包含外購650噸注塑機臺)。目前機臺可以滿足需求！235、全部自制水箱成本投入評估（舊報價）24￥47.30256、全部自制水箱成本投入評估(新報價)26￥42.80727機種HH1008HH40002訂單量6500025300采購單價￥5255.10全部自制單價￥42.807￥45.807差價￥9.193￥9.2937、全部自制水箱成本投入評估總結(jié)裝飾板、裝飾銀條：3元28方案二部分自制可行性評估29部分自制思路1、涉及公司產(chǎn)品風(fēng)格、形象的外觀件轉(zhuǎn)為自制，包括水箱殼體、上蓋、按鈕等.2、內(nèi)部構(gòu)件如排水閥、進水閥、膠墊等外部市場做得很成熟且工藝要求較為復(fù)雜，這些零件全部外發(fā)。301、部分自制水箱組裝工藝評估項目節(jié)拍（秒）人力（人）產(chǎn)能（秒/人·套）工時成本（元/天）單價（元）水箱組裝3010300700.5831自制零件圖殼體左右按鈕外殼左右支撐桿32按鈕裝飾殼鎖緊外殼直管彎管自制零件與圖片展示33鎖緊螺母鎖緊蓋墻扣自制零件圖342、部份自制水箱注塑與組裝設(shè)備投入評估水箱部分自制方案設(shè)備與人力投入評估序號機臺噸位穴成型周期操作人員年訂單量日訂單需求量日生產(chǎn)時間日機臺使用率日需求人力（人/天）殼體650T111029030030433440.00.421.9外殼200T18029030030424320.00.311.4左右裝飾按鈕120T4451903003043420.00.040.1左右支撐架90T4301903003042280.00.030.1墻扣160T2281903003044256.00.050.1按鈕裝飾殼160T2301903003044560.00.060.1鎖緊外殼160T2351903003045320.00.070.1彎管160T2601903003059150.00.120.3直管160T2601903003069180.00.120.3鎖緊蓋160T2351903003075372.50.070.1鎖緊螺母120T4381903003082926.00.040.1日合計使用機臺：1.32臺合計人力：4.5人35現(xiàn)有機臺盈余與水箱需求機臺狀況表盈余機臺種類盈余機臺數(shù)量需求數(shù)機臺種類需求機臺數(shù)量120T0.5120T0.0990T190T0.13260T1160T（260T機臺替代）0.37200t0200T0.31650t0650T0.421、注塑外觀件兩人作業(yè)。2、注塑非外觀件一人作業(yè)3、滿足日訂單需求量合計人力:4.5人/天4、滿足訂單需求機臺：1.32臺（包括外購650噸注塑機臺）目前機臺可以滿足需求！363、部分自制設(shè)備投入合計650噸注塑機需外購，單價約100萬，其他噸位機臺目前均有且可以滿足該兩款的生產(chǎn)需要組裝進水閥、排水閥試水機二臺：48000×2=￥96000水箱功能檢測機、壽命測試機各一臺，成本約12萬模具開發(fā)設(shè)計投入：￥614000合計總投入：183萬374、部分自制水箱成本投入評估（舊報價）1、自制零件：殼體、外殼、左右裝飾按鈕、左右支撐架、墻扣、按鈕飾殼、鎖緊外殼等。2、進水閥、排水閥整組采購（單價約24元）￥46.70338￥56.685、部分自制水箱成本投入評估（新