西門子PCB PCBA解決方案 -西門子電子制造數(shù)字化解決方案Valor

西門子西門子PCB/PCBA解決方案ValorRealizeRealizeinnovation.2.1-可制造性分析2.2-制程準(zhǔn)備2.3-Valor標(biāo)準(zhǔn)電子元件庫2.4-生2.1-可制造性分析2.2-制程準(zhǔn)備2.3-Valor標(biāo)準(zhǔn)電子元件庫2.4-生產(chǎn)計(jì)劃2.5-數(shù)采方案及vIoT看板與OML2.6-大數(shù)據(jù)分析4.實(shí)施案例分享PCBPCBA方案sAGndustriesSoftwaresAGndustriesSoftwarendustriesSoftwaresAG2011200820172007SOLUTIONSFounded2012011200820172007SOLUTIONSFounded20182014ValorNPI20122008200822007VValorrysAGndustriesSoftwareNXXPEDITIONTEAMCENTERCAMSTARMINDSPHERE真實(shí)有效的端到端數(shù)字化制造解決方案NXXPEDITIONTEAMCENTERCAMSTARMINDSPHERETTEAMCENTERMANUFACTURING BOX-BUILDLsAGndustriesSoftware業(yè)界大數(shù)據(jù)分析產(chǎn)品設(shè)計(jì)工具物料管理質(zhì)量管理物料與制程追溯生產(chǎn)制造系統(tǒng)完全解業(yè)界大數(shù)據(jù)分析產(chǎn)品設(shè)計(jì)工具物料管理質(zhì)量管理物料與制程追溯生產(chǎn)制造系統(tǒng)完全解決方案新品導(dǎo)入DFM制程準(zhǔn)備與仿真生產(chǎn)計(jì)劃物料防錯(cuò)PCB板制造唯唯一端到端sAGndustriessAGndustriesSoftwareMAJORPRODUCTIONISSUES0%FabricationIssuesAssemblyIssuesMAJORPRODUCTIONISSUES0%FabricationIssuesAssemblyIssuesTestIssuesManufacturabilityValorNon-Valor??一個(gè)工具平臺(tái)運(yùn)行超過950及可靠性進(jìn)行檢查量生產(chǎn)交產(chǎn)品數(shù)據(jù)到制造端sAGndustriesSoftware?購買元件前事先發(fā)現(xiàn)潛在的布?柔板及硬剛結(jié)合板有特殊的制?事先發(fā)現(xiàn)容易引起報(bào)廢或增加成本的裸板制作問題?購買元件前事先發(fā)現(xiàn)潛在的布?柔板及硬剛結(jié)合板有特殊的制?事先發(fā)現(xiàn)容易引起報(bào)廢或增加成本的裸板制作問題加強(qiáng)區(qū)ndustriesSoftware金屬化孔金屬化孔實(shí)際元件覆蓋住安裝孔，而在CAD中很難發(fā)現(xiàn)實(shí)際元件覆蓋住安裝孔，而在CAD中很難發(fā)現(xiàn)引腳與軌道邊太近可能被SMT夾具損傷走線與焊盤太近，必須有足夠的阻焊橋走線與焊盤太近，必須有足夠的阻焊橋隔絲印錯(cuò)位導(dǎo)致測試、返修及手工焊接時(shí)容易引起困擾導(dǎo)致維修困難sAGsAGndustriesSoftwaresAGndustriesSoftwareERPDIGITALPRODUCTDAccurateshapesSupplyformdesignProductsummaryVirtualdocumentationSchematicdataWorkinstructionsMachineprogrammingSystemERPDIGITALPRODUCTDAccurateshapesSupplyformdesignProductsummaryVirtualdocumentationSchematicdataWorkinstructionsMachineprogrammingSystemDesignSchematicDesignWHAT?FloorplanningLayout&RoutingProduct-centricNPINPI:FabricationProcessNPI:Assembly/TestProcessAssembly/TestExecutionFabricationExecutionPCBA數(shù)字雙胞胎?從設(shè)計(jì)到制造的數(shù)字雙胞胎?閉環(huán)交互AutomatedtionAssembly準(zhǔn)備AutomatedtionAssembly覆蓋整個(gè)流程工工藝制程準(zhǔn)備?提高工程效率?減少重復(fù)工作?提高離線(軟件環(huán)境中)工作sAGVisualtionsemblysembly&ConfigurationFunctionalTest/Test/RepairPrinternndustriesSoftwareProductDataValorProcessPreparationMachineVendorInterfaceMachineVendorInterfaceFPT,ICTSMT,AOISMT,AOIProductDataValorProcessPreparationMachineVendorInterfaceMachineVendorInterfaceFPT,ICTSMT,AOISMT,AOI,FPT,ICT,StencilProductDataUniCamUniCamNPIVersion9.1MaMachineVendorInterfaceStenciStencilsAGndustriesSoftware型不對(duì)偏移整后正確置正確系統(tǒng)數(shù)字化仿真減少在線調(diào)試及驗(yàn)證時(shí)間備型不對(duì)偏移整后正確置正確系統(tǒng)數(shù)字化仿真減少在線調(diào)試及驗(yàn)證時(shí)間擬貼裝驗(yàn)證sAGndustriesSoftwaresAGndustriesSoftware‘備‘速移植工工藝制程準(zhǔn)備?跨區(qū)域多單位使用同一工作實(shí)現(xiàn)產(chǎn)品快速轉(zhuǎn)移sAGndustriesSoftwaresAGndustriesSoftware電電子元器件庫數(shù)據(jù)?有力支撐虛擬產(chǎn)品的建立和相關(guān)仿真需求sAGndustriesSoftware數(shù)學(xué)化虛擬產(chǎn)線/設(shè)備配置(Machinetype/feedertypes/#feeders)庫h設(shè)備程序onsttimeERP數(shù)學(xué)化虛擬產(chǎn)線/設(shè)備配置(Machinetype/feedertypes/#feeders)庫h設(shè)備程序onsttimeERP義(Line/SUPPLYCHAIN生產(chǎn)計(jì)劃(ProductionplanperW.O)組合打包(Productspergroupperline)料車換型(Usageperchangeovers)靜態(tài)物料設(shè)定(slotsandmaterial)引擎設(shè)定SHOPFLOORsAG結(jié)果輸出ndustriesSoftwaresAGndustriesSoftwaresAGndustriesSoftwareSPUSystemProcessingUnit系統(tǒng)處理單元DAUDataAcquisitionSPUSystemProcessingUnit系統(tǒng)處理單元DAUDataAcquisitionUnit集單元?數(shù)據(jù)獲取與標(biāo)準(zhǔn)化的解決方案:?生產(chǎn)線與工廠IT系統(tǒng)的信息互聯(lián)?任意設(shè)備與生產(chǎn)流程的信息互聯(lián)?獨(dú)立網(wǎng)絡(luò)架構(gòu)插即用”?數(shù)據(jù)的高度集成化與安全性即用構(gòu)建車間聯(lián)接?保存3天數(shù)據(jù)?自帶電源儲(chǔ)備?可拓展的分布架構(gòu)PoE?內(nèi)嵌網(wǎng)絡(luò)交換功能sAGndustriesSoftwareQUALITYMATERIALSTRACEABILITYPERFORMANCEDataUtilizationSDKSUPPLYCHAINSYSASSEMBLYSHIPPINGEQUALITYMATERIALSTRACEABILITYPERFORMANCEDataUtilizationSDKSUPPLYCHAINSYSASSEMBLYSHIPPINGEICTICT,MANUALINSPECTION,AUTO-TESTsAGSiemensDigitalIndustriesSoftwarenSAKI根據(jù)市場的需求而持續(xù)更新支持清單-sAGndustriesSoftwarevIoT看板架構(gòu)FactoryGatewayBack-EndEquipmentsAGSiemensDigital車間總覽效能與利用率數(shù)據(jù) 質(zhì)量數(shù)據(jù) 量問題345678車間總覽效能與利用率數(shù)據(jù) 質(zhì)量數(shù)據(jù) 量問題345678??生產(chǎn)車間情況一目了然，擺脫事后統(tǒng)計(jì)控?點(diǎn)擊具體線體進(jìn)入線體層具體情況示sAGndustriesSoftwareIoT??產(chǎn)品型號(hào)及產(chǎn)出實(shí)時(shí)透明?生產(chǎn)節(jié)拍時(shí)間與設(shè)備效率實(shí)時(shí)明資產(chǎn)利用率?貼片設(shè)備拋料率實(shí)時(shí)透明sAGndustriesSoftwareSetDurationErrorsPerformanceSummaryPerformanceHistogramCycleTimeSetDurationErrorsPerformanceSummaryPerformanceHistogramCycleTimesAGndustriesSoftware對(duì)不斷出現(xiàn)的PCB裝配生產(chǎn)的延伸Restricted?SiemensAG2019sAGndustriesSoftware2.6大數(shù)據(jù)分析平臺(tái)2.6大數(shù)據(jù)分析平臺(tái)22.6100,000Year100,000Year數(shù)數(shù)據(jù)分析敏捷數(shù)據(jù)–智能sAGecordser10,000,000,000◆Component-level10,000,000,000rialqualityessmetrics◆Component-level100,000,000rialquality100,000,000tlevell◆PCBtlevell◆◆020002005201020150DATACOLLECTIONndustriesSoftwaresAGndustriesSoftware可配置的大數(shù)據(jù)報(bào)表及關(guān)聯(lián)分析?OEE,SPC,FPY,趨勢和預(yù)?可拓展的電子制造企業(yè)大數(shù)據(jù)方案?支持多工廠跨區(qū)域企業(yè)??結(jié)合質(zhì)量及成本數(shù)據(jù)驅(qū)動(dòng)供應(yīng)鏈相關(guān)決定選擇sAGndustriesSoftwaresAGndustriesSoftwaresAGndustriesSoftwaremstarCamstar電子套件服務(wù)mstarCamstar電子套件服務(wù)據(jù)ISA-95Overviewamstar移動(dòng)終端方案物料捆綁功能物料驗(yàn)證防錯(cuò)濕敏元件管控分接料管控替代料管理AOI檢查物料低位自動(dòng)叫料供料器監(jiān)控流程步驟管控供料器保養(yǎng)管理合格率監(jiān)控/預(yù)警不良品維修管理產(chǎn)品結(jié)構(gòu)管理sAG鋼網(wǎng)驗(yàn)證/管理刮刀驗(yàn)證/管理設(shè)備實(shí)時(shí)監(jiān)控SMT生產(chǎn)過程管控及多平臺(tái)整合移動(dòng)終端方案物料捆綁功能物料驗(yàn)證防錯(cuò)濕敏元件管控分接料管控替代料管理AOI檢查物料低位自動(dòng)叫料供料器監(jiān)控流程步驟管控供料器保養(yǎng)管理合格率監(jiān)控/預(yù)警不良品維修管理產(chǎn)品結(jié)構(gòu)管理sAG鋼網(wǎng)驗(yàn)證/管理刮刀驗(yàn)證/管理設(shè)備實(shí)時(shí)監(jiān)控錫膏驗(yàn)證/管錫膏驗(yàn)證/管理治具驗(yàn)證/管理貼片組裝印刷工位錫膏檢測產(chǎn)品/物料雙向追溯產(chǎn)品/物料雙向追溯ndustriesSoftwareValorMSS物料管理Line21取料列表取料單取料列表3倉儲(chǔ)貨位號(hào)：XXX.23庫位號(hào):XXXValorMSS物料管理Line21取料列表取料單取料列表3倉儲(chǔ)貨位號(hào)：XXX.23庫位號(hào):XXX貨來料收貨庫位sAGndustriesSoftware二級(jí)物料庫取料單庫位號(hào):XXX取料單ValorValor和自動(dòng)倉儲(chǔ)接口22ValorValor和SAP接口物料移庫44來料注冊sAGndustriesSoftwareAutomotive 行業(yè)領(lǐng)先的客戶putersTelecom群merontractManufacturers