電鍍產(chǎn)品控制計(jì)劃

QUALITYCONTROLPLAN(QCP),,,,,,,,,,,,,,,,,,

□Sample（樣品）,,,,Customer客戶:,,,,,Partname產(chǎn)品名稱:C5210R,,CustomerPartNo.:/,,,PDTleaderPDT組長:,,Documentrev.文件版次：,變更履歷時(shí)間：ECNdate,

□PilotRun（小批量試產(chǎn)）,,,,SupplierCode供應(yīng)商代碼:,,,,,PartNo.產(chǎn)品編號:,,CustomerPartRev.:/,,,"PDTmainMemberPDT主要成員:

",,Revisedate修改日期：,"

",

■MP（大規(guī)模生產(chǎn)）,,,,ProjectName項(xiàng)目名稱:,,,,,PartRev.產(chǎn)品版次:/,,Documentnumber文件編號：,,,,,Page頁碼：,,

,,,,,,,,,,,,,,,,,,,

ProcNo.,"ProcessName

過程名稱","OperationDesc.

過程描述","Machine,Jig,Device,Tool

生產(chǎn)設(shè)備/夾具/裝置/模具",,Characteristics特性,,,Spec.Char.Class,Methods方法,,,,,,,,,"ReactionPlan

反應(yīng)計(jì)劃"

,,,,,,,,,,,,,,,,,,,

,,,,,No.,"Process

過程","Product

產(chǎn)品",,"Prod./Proc./Specification/Tolerance

產(chǎn)品/過程/標(biāo)準(zhǔn)/公差",,"EvaluationMeasurementTechnique

測量設(shè)備",Samples抽樣水準(zhǔn),,"ControlMethod

控制方法","ReferenceDOC.

參考文件","Record

記錄","Responsibleperson

負(fù)責(zé)人",

,,,,,,,,,,,,"Size

數(shù)量","Freq

頻率",,,,,

1,"Material

Incoming（進(jìn)料）",外觀Appearance,N/A,,1,N/A,端子外觀Appearance,C,"無刮傷、壓痕、變形、氧化斑點(diǎn)現(xiàn)象。

Noscratches,dents,deformation,rustiness,flecks",,"目測

VisualCheck","2M/Reel

",1X/Lot,QCGate,"1.進(jìn)料檢驗(yàn)管制程序

2.素材檢驗(yàn)限度樣板","1,進(jìn)料檢驗(yàn)記錄表2,進(jìn)料素材品質(zhì)異常聯(lián)絡(luò)單",IQC,"1.不良品標(biāo)識隔離.

2.挑選電鍍

3.退回原素材.

4.與來料廠商檢討."

,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,,,,

,,"材料規(guī)格

Standard",N/A,,2,N/A,尺寸規(guī)格Dimension&Spec.,X,"依圖面,材質(zhì)規(guī)格:MC5191RO01503000B",,"卡尺

Callipers",10CM/Reel,,QCGate,"1.進(jìn)料檢驗(yàn)管制程序

2,裕坤物料圖紙

",,IQC,

,,包裝Packaging,N/A,,3,N/A,外部包裝OutsidePacking,C,"包裝:卷裝材料不可松散,不可直接裸露銅材",,目視VisualCheck,100%檢查,,QCGate,"1.進(jìn)料檢驗(yàn)管制程序

2,參照裕坤指出的包裝要求

",,IQC,

,,數(shù)(重)量Quantity,N/A,,4,N/A,"重量,數(shù)量Quantity",C,當(dāng)批來料之材料重(數(shù))量是否與訂單相符,,"電子稱

Electronicweighbridge",100%檢查,,QCGate,"1.進(jìn)料檢驗(yàn)管制程序

2,裕坤訂單

",,IQC,

2,電鍍過程Pre-Plating,放料,放料機(jī),,1,放料機(jī)轉(zhuǎn)速,N/A,C,"放料速度:應(yīng)與機(jī)臺牽引速度一致(約1分鐘/5米）,不可產(chǎn)生材料變形",,目視(依據(jù)機(jī)臺走速),100%檢查,Continuous,operator,"1,放料作業(yè)指導(dǎo)書2,接接頭作業(yè)指導(dǎo)書","1,制程各工段組件巡檢記錄表",機(jī)臺組長Forman,"巡檢發(fā)現(xiàn)問題,及時(shí)調(diào)整或停機(jī)處理"

,,,,,2,接頭連接狀態(tài),N/A,C,"焊接:在正常電鍍生產(chǎn)過程中,不可出現(xiàn)接頭斷開現(xiàn)象.",,目視(以樣板為參照基準(zhǔn)),100%檢查,1X/Reel,operator,,,,

2.1,,"電解脫脂

Degreasing（2個(gè)槽）","1.脫脂槽

2.整流器

3.導(dǎo)電輪

4.加熱器

1.Degreasingtank

2.Rectifier

3.Electricconductionturnring

4.Heater",,1,"藥液濃度

Concentrationofsolution",N/A,C,"濃度:70-90g/L

Concentration:70-90g/L",,"滴定管

Buret",100-150ml/trough,2X/week,Lab,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

dependsonthetechnicalstandardmaterialwhichliquidmedicinesbusinessprovides","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

,,,,,2,"藥液溫度

Temperatureofsolution",N/A,C,溫度Temperature):50-65℃,,"溫控器

Temperaturecontroller",100%inspection,1X/H,QCGate,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

,,,,,3,"電流(電壓)

Electriccurrent",N/A,C,電流/電壓:電流(Electriccurrent)40±10A;電壓(voltage)5.5±1.0V,,"電流(電壓)表

Electriccurrent(voltage)table",100%inspection,1X/H,QCGate,"1,產(chǎn)品操作設(shè)定參數(shù)表

Productoperationhypothesisparameterlist","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

2.2,,"水洗

cleaning","水刀/浸洗槽

Thewaterknife/washingtrough",,1,"水流流量

Fluxofwater",N/A,C,"活水閥門開至2/3大小

Therunningwatervalveshouldbekeepin2/3size",,"目視

Visualcheck",N/A,1X/2H,QCGate,N/A,"1,制程各工段組件巡檢記錄表

Thesystemregulationvariousconstructionsectionsmoduleinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,,,,,,,,,,,,,,,

,,,,,2,N/A,"清洗

Cleaning",C,"經(jīng)水洗后,產(chǎn)品表面必須清潔,不可有臟污或污染現(xiàn)象.

Afterthewashing,theproductsurfacemustbeclean,can'thavedirtorthepollution.",,"目視

Visualcheck",N/A,1X/Lot,QCGate,"1電鍍檢驗(yàn)規(guī)范(作業(yè))書,2依客戶指定要求檢驗(yàn)的項(xiàng)目

1.galvanizationexaminationSIP

2.dependsonthecustomertoassigntherequestexaminationtheproject","1,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

Theelectricitycoatingisthick(and)thequalitychecktable","組長

Forman","清洗/更換

Clean/replacement"

2.3,,"活化

Neutralisation","活化槽

Activationtrough",,1,"濃度

Concentration",N/A,C,"活化劑濃度:10-80g/L

Activatorconcentration:10-80g/L",,"滴定管

Buret",100-150ml/trough,2X/Week,Lab,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

Drugschemicalexaminationanalysisreport","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

2.4,,"水洗

cleaning","水刀/浸洗槽

Thewaterknife/Washingtrough",,1,"水流流量

Fluxofwater",N/A,C,"活水閥門開至2/3大小

Therunningwatervalveshouldbekeepin2/3size",,"目視

Visualcheck",N/A,1X/2H,QCGate,N/A,"1,制程各工段組件巡檢記錄表

Thesystemregulationvariousconstructionsectionsmoduleinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,,,,,,,,,,,,,,,

2.5,,"鍍銅

PlatingCu（1個(gè)槽)(不須使用）","1.銅電鍍槽

2.整流器

3.導(dǎo)電輪

4.冰凍機(jī)

1.Nickelelectroplatingbathtank

2.Rectifier

3.Electricconductionturnring

4.Heater",,1,"電流(電壓)

Electriccurrent",N/A,C,電流/電壓:電流(Electriccurrent)N/A;電壓(voltage)N/A,,"電流(電壓)表

Electriccurrent(voltage)tester",N/A,1X/H,QCGate,"1,產(chǎn)品操作設(shè)定參數(shù)表

Productoperationhypothesisparameterlist","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

,,,,,2,"濃度

Concentration",N/A,C,"濃度范圍:N/A

Concentrationscope:N/A",,"滴定管

Buret",100-150ml/trough,1X/2days,Lab,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

Drugschemicalexaminationanalysisreport","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

,,,,,3,"溫度

Temperature",N/A,C,"溫度范圍:N/A

Temperaturescope:N/A",,"溫控器

Temperaturecontroller",N/A,1X/H,QCGate,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

,,,,,4,"PH值

PHvalue",N/A,C,PH值PHvalue:N/A,,"PH計(jì)

PHtestpaper",N/A,2X/day,Lab,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

Drugschemicalexaminationanalysisreport","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

,,,,,5,N/A,"鍍層外觀

Coatingcosmetic",C,"依照限度樣板

Accordingtolimitsample",,"45X放大鏡

Magnifyingglass",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,"1.不良品標(biāo)識隔離

2.挑選交貨

3.報(bào)廢

1.Notgoodmarkingisolation.

2.Choicedelivery

3.Scrap

"

,,,,,6,N/A,"鍍層厚度

Coatingthickness",X,"鍍銅規(guī)格：N/A

Galvanizationspecification:singlesideplatewithCu:N/A",,X-RAY,10CM/Reel,1X/Reel,Lab,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

,,,,,7,N/A,"鍍層附著力

Adhesion",C,"產(chǎn)品鍍層不可有起泡,脫皮,及彎折暴裂現(xiàn)象;

Productcoatingcannothavebubbles,peelsetc,accordingtolimitsample.",,"1,刀片Knife2,膠紙adhesivepaper

3,45X放大鏡

45XMagnifyingglass",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

,,,,,8,N/A,"鍍層范圍

Ni-platingsize",X,"鍍層尺寸范圍：N/A

Platingdimensionspecification:N/A",,"卡尺

Callipers",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

2.6,,"水洗

cleaning","水刀/浸洗槽

Thewaterknife/washingtrough",,1,"水流流量

Fluxofwater",N/A,C,"活水閥門開至2/3大小

Therunningwatervalveshouldbekeepin2/3size",,"目視

Visualcheck",N/A,1X/2H,QCGate,N/A,"1,制程各工段組件巡檢記錄表

Thesystemregulationvariousconstructionsectionsmoduleinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,,,,,,,,,,,,,,,

,,,,,2,N/A,"清洗

Cleaning",C,"經(jīng)水洗后,產(chǎn)品表面必須清潔,不可有臟污或污染現(xiàn)象.

Afterthewashing,theproductsurfacemustbeclean,can'thavedirtorthepollution.",,"目視

Visualcheck",N/A,1X/Lot,QCGate,"1電鍍檢驗(yàn)規(guī)范(作業(yè))書,2依客戶指定要求檢驗(yàn)的項(xiàng)目

1.galvanizationexaminationSIP

2.dependsonthecustomertoassigntherequestexaminationtheproject","1,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

Theelectricitycoatingisthick(and)thequalitychecktable","組長

Forman","清洗/更換

Clean/replacement"

2.7,,"電鍍霧錫

PlatingSn

（1-4）","1.錫電鍍槽2.整流器3.導(dǎo)電輪

1.Auelectroplatingbathtank2.Rectifier3.Electricconductionturnring

",,1,"電流(電壓)

Electriccurrent(voltage)",N/A,C,"電流(45±10A);電壓(6.5±2.0V)

Electriccurrentscope5.0±1.5A;Voltagescope6.5±2.0V",,"電流(電壓)表

Electriccurrent(voltage)tester",N/A,1X/Hour,QCGate,"1,產(chǎn)品操作設(shè)定參數(shù)表

Productoperationhypothesisparameterlist","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

,,,,,2,"濃度

Concentration",N/A,C,"濃度范圍:35-55g/L

Concentrationscope:35-55g/L",,"滴定管

Buret",100-150ml/trough,1X/2days,SPCX-MR,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

Drugschemicalexaminationanalysisreport","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

,,,,,3,"溫度

Temperature",N/A,C,"溫度范圍:50-65℃

Temperaturescope:50-65℃",,"溫控器

Temperaturecontroller",N/A,1X/Hour,QCGate,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整或停機(jī)檢修

Adjustmentorengineoffoverhaul"

,,,,,4,"pH值

PHvalue",N/A,C,PH值PHvalue:,,"PH計(jì)

PHtestpaper",N/A,N/A,operator,"1,依藥水商提供的技術(shù)標(biāo)準(zhǔn)資料

Technicalstandardmaterialprovideswhichaccordingtotheliquidmedicinesbusiness","1,藥品化驗(yàn)分析報(bào)告

Drugschemicalexaminationanalysisreport","化驗(yàn)員

Labtechnician","依照分析數(shù)據(jù),及時(shí)通知產(chǎn)線調(diào)整

Accordingtotheanalysisdata,thepromptnoticeproducesthelineadjustment"

,,,,,5,N/A,"鍍層外觀

Coatingcosmetic",C,"依照限度樣板

Accordingtolimitsample",,"45X放大鏡

Magnifyingglass",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,"1.不良品標(biāo)識隔離

2.挑選交貨

3.報(bào)廢

1.Notgoodmarkingisolation.

2.Choicedelivery

3.Scrap

"

,,,,,6,N/A,"鍍層厚度

Coatingthickness",X,"電鍍規(guī)格:鍍錫3－5μm

Galvanizationspecification:platedwithMattetin:3-5um",,X-RAY,10CM/Reel,1X/Reel,SPCX-R,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

,,,,,7,N/A,"鍍層附著力

Adhesion",C,"產(chǎn)品鍍層不可有起泡,脫皮現(xiàn)象,依限度樣板判定

Productcoatingcannothavebubbles,peelsetc,accordingtolimitsample.",,"1,刀片Knife2,膠紙adhesivepaper

3,45X放大鏡

45XMagnifyingglass",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

,,,,,8,N/A,"鍍金尺寸

Sn-platingsize",X,"鍍層尺寸規(guī)格:全區(qū)電鍍錫。

Platingdimensionspecification:Tinplatedforallarea.",,"卡尺

Callipers",10CM/Reel,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,

2.9,,"水洗

cleaning","水刀/浸洗槽

Thewaterknife/washingtrough",,1,"水流流量

Fluxofwater",N/A,C,"活水閥門開至2/3大小

Therunningwatervalveshouldbekeepin2/3size",,"目視

Visualcheck",N/A,1X/2H,QCGate,N/A,"1,制程各工段組件巡檢記錄表

Thesystemregulationvariousconstructionsectionsmoduleinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,,,,,,,,,,,,,,,

,,,,,2,N/A,"清洗

Cleaning",C,"經(jīng)水洗后,產(chǎn)品表面必須清潔,不可有臟污或污染現(xiàn)象.

Afterthewashing,theproductsurfacemustbeclean,can'thavedirtorthepollution.",,"目視

Visualcheck",N/A,1X/Lot,QCGate,"1電鍍檢驗(yàn)規(guī)范(作業(yè))書,2依客戶指定要求檢驗(yàn)的項(xiàng)目

1.galvanizationexaminationSIP

2.dependsonthecustomertoassigntherequestexaminationtheproject","1,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

Theelectricitycoatingisthick(and)thequalitychecktable","組長

Forman","清洗/更換

Clean/replacement"

3.0,,"熱純水洗

cleaning","1.浸洗槽

2.加熱器

1.Washingtrough

2.heater",,1,"溫度

Temperature",N/A,C,溫度Temperature:48-65℃,,"溫控器

Warmcontrolling",N/A,1X/1H,QCGate,"熱水洗作業(yè)指導(dǎo)書

HotwaterwashingoperationSOP","1,電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,2,"導(dǎo)電率

Conductivity",N/A,C,"電導(dǎo)率:0~20CM/US

Conductivity:0~20CM/US",,"電導(dǎo)儀

conductivityapparatus",100-150ml/trough,1X/Day,QCGate,"電鍍標(biāo)準(zhǔn)工藝參數(shù)

Platingstandardtechniceparameter","連續(xù)鍍后處理純水電導(dǎo)率--熱水洗記錄表

Continuouslyplatesthepost-processingpurewaterconductivity--hotlaunderingdatasheet","化驗(yàn)員

Labtechnician","及時(shí)清洗更換

Promptcleanreplacement"

,,,,,3,N/A,"臟污

Dirt",C,"經(jīng)熱純水洗后,產(chǎn)品表面必須清潔,不可有臟污或污染現(xiàn)象.

Afterthehotwaterwashing,theproductsurfacemustbeclean,cannothavethedirtorpollution",,"目視

Visualcheck",N/A,1X/Lot,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

Theelectricitycoatingisthick(and)thequalitychecktable",IPQC,"調(diào)整

Adjustment"

3.1,,"產(chǎn)品表面干燥

Drying","1.烤箱2.溫控器

1.oven

2.Temperaturecontroller",,1,"溫度

Temperature",N/A,C,"溫度設(shè)定范圍:130±10℃

Temperaturescope:130±10℃",,"溫控器

Warmcontrolling",N/A,1X/H,QCGate,"烤箱作業(yè)指導(dǎo)書

OvenoperationSOP","電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,2,N/A,干燥Dryness,C,"產(chǎn)品表面完全干燥\無水漬殘留

Theproductsurfaceshouldbedrycompletely",,"目視

Visualcheck",N/A,N/A,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1,電鍍成品留樣單

2,電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1,galvanizationendproductkeepthesample

2,electricitycoatingtobethick(and)thequalitychecktable",IPQC,"1.不良品標(biāo)識隔離

2.挑選交貨

3.重工

1.Notgoodmarkingisolation.

2.Choicedelivery

3.Rework"

3.2,,"收料

Convolution",收料機(jī)Convolutionequipment,,1,"速度

Speed",N/A,C,速度范圍：5米/分鐘Speedscope:5meters/Minute,,"速度計(jì)

Speedometer",Fullinspection,1X/1H,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","電流電壓巡檢記錄表

Theelectriccurrentvoltageinspectsthedatasheet","組長

Forman","調(diào)整

Adjustment"

,,,,,2,"卷料方向

Direction",N/A,x,"依客戶要求，或圖紙上描述之指定方向;

Accordwiththedirectionwhichdescribedonthedrawing.",,"目測

Visualcheck",100%inspection,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","電鍍品檢驗(yàn)報(bào)告

Platingproductinspectionreport",IPQC,"重工

Rework"

3.3,,"包裝

Packing",N/A,,1,"標(biāo)簽

Label

",N/A,C,"1.包裝標(biāo)示需包含:A.生產(chǎn)單位;B.料號;C.數(shù)量;D日期;E.班次;F.品質(zhì)狀態(tài).

Packagelabelmustbeincluded:A.productDPT;B.P/N;C.quantity;Ddate;Eshift;Fqualitystate;

2.一個(gè)卷盤內(nèi)只允許裝一種料號，不允許有混裝;

TheremustbeonlyoneP/Ninthereel.",,"目測

Visualcheck",100%inspection,1X/Reel,QCGate,"1,電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","電鍍品檢驗(yàn)報(bào)告

Platingproductinspectionreport",IPQC,"1.對不良品標(biāo)識隔離

2.返工/報(bào)廢

1.Tonotgoodmarkingisolation

2.Doingover/discards"

,,,N/A,,2,卷盤/紙箱Paper-plate/box,N/A,C,,,"目測

Visualcheck",100%inspection,1XReel,QCGate,,,IPQC,

,,,N/A,,3,"數(shù)量/重量

quantity/weight",N/A,C,,,"電子稱

Electronicweighbridge",100%inspection,1X/Reel,QCGate,,,IPQC,

4,出貨檢驗(yàn)Finalinspection,OQC/QAInspection,1、膜厚儀2、電子卡尺3、膠紙4、45X放大鏡等1、X-ray2、Callipers3、Adhesivetape,,1,鍍層外觀Coatingappearance,N/A,C,"依照限度樣板

Accordingtolimitsample",,"45X放大鏡

Magnifyingglass",10CM/Reel,1X/Reel,QCGate,"電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP","1.電鍍膜厚(暨)品質(zhì)檢驗(yàn)表

1.electricitycoatingtobethick(and)thequalitychecktable

2.電鍍產(chǎn)品檢驗(yàn)報(bào)告

Galvanizationproducttestreport",IPQC/QA,"1.對不良品標(biāo)識隔離

2.返工/報(bào)廢3.選別使用

1.Tonotgoodmarkingisolation

2.Doingover/discards3.SortingbyCustomer"

,,,,,2,"鍍層厚度

Coatingthickness",N/A,X,"1.電鍍規(guī)格:Galvanizationspecification:

2.零件鍍錫T=3-5um;TheTin-platedoftheproductsurface:T=3-5um",,X-RAY,10CM/Reel,1X/Reel,QCGate,"電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationSIP",,IPQC/QA,

,,,,,3,"鍍層附著力

Adhesion",N/A,C,"產(chǎn)品鍍層不可有起泡,脫皮現(xiàn)象,依限度樣板判定

Productcoatingcannothavebubbles,peelsetc,accordingtolimitsample.",,"1,刀片Knife2,膠紙adhesivepaper

3,45X放大鏡

45XMagnifier",10CM/Reel,1X/Reel,QCGate,"電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationstandard(work)book",,IPQC/QA,

,,,,,4,"鍍層范圍

platingsize",N/A,X,"鍍層范圍:全區(qū)鍍霧錫。

Mattetinplatedforfullarea.",,"卡尺

Callipers",10CM/Reel,1X/Reel,QCGate,"電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationstandard(work)book",,IPQC/QA,

,,,,,5,包裝狀態(tài)Packagestatus,N/A,C,依據(jù)客戶要求或包裝作業(yè)指導(dǎo)書內(nèi)容。AccordwiththerequirementsfromcustomerorcorrelativeSOP.,,"目測

Visualcheck",N/A,Perreel,QCGate,"電鍍檢驗(yàn)規(guī)范(作業(yè))書,

galvanizationexaminationstandard(work)book",,IPQC/QA,

5,交貨Delivery,運(yùn)輸交貨Transportation,"1、叉車

Forklift

2、貨車Truck",,1,N/A,"搬動(dòng)/運(yùn)輸/交貨

Remove/Transport/Delivery",C,"每次搬運(yùn)不超過100KG物料,或者堆放層數(shù)超過5卷;貨車保持勻速行駛狀態(tài).

Nomorethan100KGor5volumesmaterialeachtransport;Thetruckshouldbekeptinstablestatewhenrunning.

",,"目測

Visualcheck",N/A,1X/Lot,operator,N/A,N/A,Warehousepersonnel/Operator,"糾正

Correction

"

,,,,,,,,,,,,,,,,,,,

,,Approved.,,,,,,,Check.,,,,Prepare.,,,,,

NOTES:,,,,,,,,,,,,,,,,,,

"Class級別：X--criticalparametersfromprints來自圖紙的關(guān)鍵參數(shù),C--certification驗(yàn)證

FPI：FirstPiecesInspection首件檢查",,,,,,,,,,,,,,,,,,

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