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文件名稱55″TVFileName:InspectionSpecificationfrom55inchVersionKTCISO9001、ISO14001體系文件KTCISO9001,ISO14001SystemInspectionSpecificationfor55inchTVProvidethebasisforQAinspectionbysettingspecificparametersfor55inchTVproducedby二、適用范圍:ScopeofApplytotheinspectionandjudgmentfor55inchLCDTVproducedbyAdoptgradeIinspectionstandardin四、允收水準(zhǔn):AcceptablequalityAdoptcorrespondingAQLvalueofgradeIin Criticaldefect:0 Majordefect:1.5 五、缺點(diǎn)定義:DefinitionofCriticaldefect:alsocalledfataldefect,onlyreferstodefectsthatendangerthelifesafetyofusersorcarriers.Orcannotmeetthesafetyrequirementsofsalesterritoryortheproductdoesnotwork.129Majordefect:onlyreferstodefects,exceptthecriticaldefect,thatmakeproduct’sperformancecannotreachtheexpectedtargetorloweritspracticalityMinordefect:onlyreferstodefectsthatprobablycan'tgosofarastolowertheperformanceofproductor,althoughdonotconformtospecifications,theyhavenoinfluenceonusageandoperationofproduct.Power:AC110V/60Hzor220V/50Hz,ambienttemperature:5~35℃,relativetemperature:20%~80%RHIfthisinspectionspecificationdifferencefromactualobject,pleaserefertothecorrespondingCheckifequipmentsarenormalbeforeinspecting,correctsafetytestingequipmentsandrecordeverymorningandafternoonaccordingtoPreheatthemachinemorethan20minutesbeforeinspecting.WearelectrostaticringandglovewhenStandardsettings:Setthebrightness,contrast,soundandothersogtyaccordingtothestandardofthefactory229八、檢驗(yàn)項(xiàng)目及內(nèi)容:(ItemsandcontentofParameterandJudgmentof目 Name,model,productiondate,productionty,productionorder,etclabelLabelSealingMissstick,wrongsticklabel,isnotcorrect,productiondate歪斜LabeltiltHaveobvioussecondaryseal,defectiveseal,etc.△△LabelforVisualVisual△Visual△△△目Carton,StyrofoamdirtyDamaged,surfacecrack5cmcarton,styrofoamWrongprintingofCartonoutofDoesnotstickserialCartongap>4cmLackofnail,openinglocationandthedesignlocationmorethan5mm△△VisualVisual△△Measurewith△△△△△△△△△△△△329目 overloadingaccessoriesSmudgedandcannotbeSmudgedbutcanbeWrongparameters,poorprinting,wrongpageandsoonScratchonwires,butcorewirenotScratchonwires,andcorewireNocorrespondingsafetymarksonpowercordPackingmethodnotcomplywithOtherobjectswerefoundincartonwhichwilldamagemachine△△VisualVisualPowercord,audiowire,signalwire,remotecontrol,warrantycard,instruction,base,screwsandaccessoriesshouldcomplywith△△線材、底座配置以實(shí)際機(jī)型標(biāo)配Goodcleanlinessof3.△ △ actualmodelWrongparameters,poorprinting, △△Signalwiremustbefinewithoutlack△△Remotecontrolandsignalwiremustbefinewithoutscratch.△Wiresmusthavecorresponding△△Packingmethodsshouldcomply△△△△△429ParameterandJudgmentof2.1、整機(jī)條碼、 Visual目VisualSticklabelbarcoreonpositionwithcorrectparametersgoodMissinglabel,stickinwrongce,poorstickingParametersonrearnametenotconformwithInstructionsNosafetymarksonrearnameSkewbarcord,rearnamete﹥Fragilelabelnot△△△Viewingangle:90±30 △△Safetylogoonrearname△△△△Warning△Skew目△VisualVisualSticktrademarkonassignedpositioncorrectlyandgoodstickingMissinglabel,stickinwrongce,poorsticking△Viewingangle:90±30Updownskew≤1.0mm△△3、左右錯位3.左右錯位△LeftrightmispositionLeftrightmisposition△5291WrongormissingcharactersofSkewsilk-print,dimComingoffafterwi10timeswith2KGingloves△Visual△Correctsilk-print,entire△Viewingangle:90±30△2、絲印不應(yīng)有錯位現(xiàn)△Nomisposition,overlaponsilk-△3△Silk-printadhesive△目1、機(jī)殼不應(yīng)有明顯變形、縮水、Noobviousdeformation,shrink,aberrationon2No3、外殼損壞程度Damagedconditionofcover4、外殼顏色5、外殼臟SmudgedProtuberanceofObviousdeformation,shrink,dent,aberrationoncoverFlashabletohurtSeriouscracksorIncorrectcolorofsurfacecoverandbackcoverScrewspiercesurfaceSmudgedareathatcannotcleanorhardtocleanS≥1.0cm2△6VisualVisual△△Viewingangle:o△△必要時參考△點(diǎn)參考表1、2、△△Ifnecessary,△toIQCscratches,△refertolist1.2.△△△△29表1:Judgingbasisforsurfaceframe表2:后殼刮傷判定依據(jù)Judgingbasisforbackcover729表3Judgingbasisforsupportbase表4:淺顏色標(biāo)準(zhǔn)的面框、后殼污點(diǎn)判定依據(jù)Judgingbasisforlightcolorsurfaceframe,backcover829表5:深顏色標(biāo)準(zhǔn)的面框、后殼污點(diǎn)判定依據(jù)Judgingbasisfordeepcolorsurfaceframebackcover1Defectiveing:spot,stain,slightflaw,bulgegrainTheabovedefectsdonotcalculatearunningtotal,suchas:frontsideallow0.6mm,onespotor0.5mm,twospots.3、同一面有大小不同之斑點(diǎn),以最大尺寸計(jì)算。Havedifferentsizeofspotsonthesamesideshallbecalculatedonthebasisoflargestsize.3、結(jié)構(gòu)及外觀檢測Structureandappearance3、結(jié)構(gòu)及外觀檢測StructureandappearanceParameterandJudgmentof3.1、前面框與液ThegapsurfaceframeLCDAmbientlightVisualinspection/pluggageLCDmodel:Up0.2-3.0mm,left/right,down0.2-2.5mm;Outoftherequired△IncludingtheironthicknessofLCDpanel△LED機(jī)型:上部0.2mm-2.5mm left/right,down0.2-9293.2、后殼與3.2、后殼與IO△Thegapbetweenbackcoverand AmbientlightMeasurewithplug55inchOutoftherequired△3.3、面框與后殼面框高于后殼≤1.0mm△不適合前框包后HeightdifferencebetweensurfaceframeandbackAmbientlightVerniercaliperorpluggageSurfaceframehigherthanback≤1.0mm,backcoverhigherthansurfaceframe≤0.8mmOutoftherequired△ 3.4、前面框與后△不適合前框包后 ThegapsurfaceframeandbackcoverAmbientlightVerniercaliperorpluggagThegapbetweensurfaceframeandbackcover≤2.0mmOutoftherequired△ 3.5SkewhorizontalAmbientlightMeasurewithruleror55inchmachinetilt│left-Machinetilt│left-right│outofthestandard△ 3.6、導(dǎo)光柱、遙Lightpipe, AmbientlightVerniercaliperorpluggageLightpipesinkinto1導(dǎo)光柱內(nèi)陷Lightpipesinkinto≤0.5mmLightpipebulgeRemotecontrolreceiverwindowsinkinto≤0.5mm4接收窗凸出>1Remotecontrolreceiverwindowbulge≤1mmLightpipe,remotecontrolreceiverwindowscratch.△△△Lightpipebulge△△Remotecontrolreceiverwindow△into4.接收窗凸出≤1△Remotecontrolreceiverwindow△△Lightpipe,remotecontrol△1029目△VisualVisualMisslockisnotMiss△△ScrewScrew△△ScrewfastenDoesnotfastenfirmly,not△△Wrong△3.8、按鍵、電源Key,powerVisualinspectionandactualoperationFunction,feeling,Pressthefunctionkeyforfivecontinuously,feelstuckandhavenoButtonoutofshaperange:linedeviationmorethanThekeysThegapbetweenkeyandcoveristoolarge,singlesidemorethan1.5mmKeysfunctioninACandDClabel△△△△△△△△△△△△11293.9Thecoverbreak,outofshape,wrongmarking,etcarenotThegraphicsymbolshouldcomplywithfunction,functionkeysachievetherequiredofdesign.Keyscontact,batterycover印、錯誤、漏字Thebackcoverwasbreak,outshape,scratch,wrongmarking,Thegraphicsymboldoesnotcomplywithfunction,functionkeydoesnotachievetherequiredofBadfeelingoftheBatterycovercannotcover△VisualVisual△△△△△△△△△4、電氣性能檢測ElectricalperformanceParameterandJudgmentof4.1、電源、指示燈△ indicatorInanysignalVisualPowersupplyCannotstartthemachine,noisethe△△LEDindicatorThestartingandstandbylightdonot△△Indicatorlightinawrong△12294.2、VGA信源頻switchingofsignalInVGAsignalsource,connectthesignalandswitchtheresolutionVisualModesswitchingtimedonotmorethan8seconds. switchingmodes.△△△△2、VGA節(jié)能狀態(tài)測試不得超過VGAenergyconservationtestdoesmorethan1.5 △△Screencrash,brightbandtimethan2△Screencrash,brightbandtime△than44.3、亮度、對比 AllwhiteVisualBrightness,contrastratioBrightnesssmoothandsamechangeBrightness,contrastcannotbeThebrightnessdoesnotsmooth,adjustmentreversechanges △△△△△△4.4、VGA模式畫The imageinVGAAllstandardsupportGridVisual Checkthedisyeffectandsize,withoutinterference,misscolor,colordeviation,vaguecharacter,doesnotfullscreenandtheimageisnormalwhenswitchingover.SeriousinterferenceandmisscolorThecharacterisvagueandthereiscolordeviationThedisysizedoesn’tcoverfullscreenandself-adjustmentcan’tthis△1329△△△△△
areLeft/rightsidesupsidedownorSounds
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Saveandexit,cannotreturnto orcannotbe The"OSD ytime"isinorthe can’t periodthathavebeenset1529,etcImagenormaldis測Data目視△部分軟件特殊設(shè)VisualSavetheprograminTVChannelscannotsaveafterauto△△ExceptpartofthespecialfunctionAdjusteachogtyon,saveandexit,thenpressPOWERkeytoshutdown.Signalsourcecannotsaveaftershuttingdown.△3.所有被調(diào)節(jié)后的參數(shù)因開關(guān)機(jī)△Checkiftheadjustedogty save not Cannotsavetheadjustedparameter △shutting InfivesquareF9/Fsignal,contrastratio 用CA-210彩色分析儀距Panel20cm測量方塊數(shù)值然后進(jìn)行Measure1-5fivesquarevaluesabout20cmfromthepanelwithcoloryzer.2(3、4、5)/1×100△(如右圖Theratiooffourcorner(2,3,4,5)squarebrightnesstomiddlebrightness×100%≤60%△2(3、4、5)/1×100(Seetheright1629InputallblackfieldsignalinAVchannelPALsystem,measurewithcoloryzer將電視調(diào)整到標(biāo)準(zhǔn)狀態(tài),在屏幕上選取亮度最大點(diǎn)進(jìn)行AdjusttheTVtostandardstate,choose brightnesspointonthescreentotestReadthebrightnessvaluefromcoloryzer,requirethatlightleakagebrightness<1.0cd/cm2漏光Light△Lightleakagestandardonlyaimatthepanel,aimatspecialmodelstructurepressingpanelandcausedlight△ darkspotof全白信號(R、、B單色)、底色信號用放大鏡顯示△定 (includingR、G、 )ObservebrightspotanddarkspotofLCD Inspectthesize,amount,distanceofbrightspotanddarkspotaccordingto"LCDpanelinginspectionstandard"Outof"LCDpanelinginspectionReferto △backgroundmagnifying最佳分辨率模式下55寸a-△Image 55incha-△ standardVisualinspectionMASKAsshownin55incha-最佳分辨率模式下55寸a-△Image55incha-△AsshowninInbestresolutionmodeWINDOWSstandardpictureVisualinspectionorMASKmeasure55incha-1729△Turnon/off ConnectsignalandSwitchingtimemorethan3insame△InsertpowercordandsignalwireinTVTimeforswitchingHearthenoisefrom0.7mswitching△△mode,searchtheTurnon/offSoundsofturningSoundofturningon/offmorethan3secondslaterthanimage.△△ ACturnon/off,remotecontrolturnon/off,switchprogramsSwitchchannelsandcheckifimagesareHeariftherenoiseinSoundsofturningon/offlaterthanTurnonhavecolor秒Turningon/offimageabnormaltimemorethan3seconds.秒Colortrailingtimemorethan3△△△△△ACshutdownandhaveHearthenoisefrom0.7mturning△ChannelswitchingStandbystatewithHavenoiseduring△△△△Switchingchannelandthe△outofsyncinsame△Theimagesoutofsync△switchingTherehavenoiseduring△△source△Switchthechannelandmachinedoesn’twork,△down△1829果Checkifstandard,dynamic,soft,customfourkindsofinligentimagemodesare PresskeyonremotecontrolorpaneltoinspectOSDimage:brightnesschangingmustbesmooth,doesnotaffectotherperformanceduringContrastratiochangingmustbesmooth,doesnotaffectimagequality.Colorsaturationogtychangingmustbesmooth,imagehasnocolorinthestateofogtyminimum.Toneadjustimage'scolorphaseinNTSCsystemandtransitionisnormal.AdjustthedefinitionandimageshouldSoundmodeswitchingmustbesmooth,highpitchandlowpitchhaveobvious△△OSDinspectioninTVsignalsourceContrastPressimagemodeshortcutkeytoinspecttheimageImagemodehaveno△ Imagemodeswitchinghaveno△△PresskeyonremotecontrolorpaneltoinspectOSD△Tones(NTSCAnyonfunctionadjustmentinODShavenoeffect.△ColorFunctionkeyonremotecontrolhave△Contrastratiohavenochangeorblurredscreenduring△△△ImageColor tynoeffect,colorphasewrong△Proportion.NTSCsystemadjustmenthave△effect,tonehaveno△1929OSDfunctioninspectioninTVsignalsource
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willchangeaccordingtothe20292、收67.25MNTSC-MHavesound,noimageorhaveimage,nosound.Disyimageabnormal,color interfereimage.ColorandsoundsystemrecognitionareImagevague,colorbartransitionisAdjusttheSelectthesignal檢測圖像制式及聲音制式識別是否正△SearchingtoTVNTSCcolorbarReceive67.25MNTSC-MsystemandReceivecentralbarsignal,checkifimagesystem system △transitionare3、核對 ChecktheinstructionsofKTCcentralsignalSquare+circleReceive136.00MSECAM-Ltestingsignal.Checkifsoundand△sourcesystemrecognitionarenormal,△andverticallinearityare4、紅綠藍(lán)場變換信 switchsignal4、接收頻點(diǎn)為175.25MPAL-D/K,紅/綠/藍(lán)場切換畫面,檢測圖像及聲音制式是Receive175.25M-D/Ksignal,switchthered/green/bluefieldimage,checkifimageandsoundsystemarenormal.△△5、棋盤格+立體聲信5、接收217.25MPAL-B/G棋盤格+△TestinTVmode,becauseofTVmodel checkerboard+stereosignal.Checkifetextdemodulationandrecognitionare△thesupportsystemwillchangeaccordingtothe6、接收231.25MSECAM-B/G復(fù)合測試圖信號,檢查彩色,下部為多波確定圖像中心位置,左右2別標(biāo)志圖案幾何尺寸的85%、90%△IntegrativetestingimageReceive231.25MSECAM-B/Gtestingimagesignal.Checkifthecolordecodinglowerpartismultiburst;theimagedefinition,thereisawhitetoconfirmimagecentraposition,thecrosscurvesmarkphysicaldimension△、90%、95%、100%,tocheckoverscanorlack2129Selectthesignal7、活動圖像測試信 8、PAL-N制式彩條測PAL-Nsystemcolorbartestingsignal9、PAL-B/G仿飛卡雙 bilingualetexttestingNTSC-MactiveimagetestingsignalLionheadtestingPAL-D/KcolorevisiontestingsignalReceive247.45M-Iactivesignal,checkthedynamicimageandaudio8、頻點(diǎn)為471.25MPAN-N彩條信號為The75%standardcolorbarof471.25MPAN-Ncolorbarsignalisusedtocheckcolordecodingandrelevantsound9、頻點(diǎn)為711.25MPAL-B/G仿飛卡雙語The711.25MPAL-B/Gimitationcolorevisionbilingualtestingimageisusedtocheckifthedecodingofetextandbilingualarenormal.10、頻點(diǎn)為795.25MNTSC-M信號,用以評價動態(tài)圖像還原效The795.25MNTSC-Msignalisusedtosubjectiveevaluatedynamicimagerecoveryeffect.11、接收頻點(diǎn)為855.25MPAL-B/G獅子Receive855.25MPAL-B/Glionheadtestingsignal,testhorizontalandverticaldefinitionarenormal.12、頻點(diǎn)為863.25MPAL-D/K飛卡測試The863.25MPAL-D/Kcolorevisiontestingsignalisusedtocheckseveralaggregativeindicator.BadHorizontalandverticallinearityareBadcolorpurity,colorbarsignalhaveslightinterference.etextcannotCannotrecognizestereoorwrongImagedecodingisFrequencypointwrong頻點(diǎn)偏小于Frequencypointlessthan△andintegratedtoTV△Receivecentral△ChecktheinstructionsofKTCcentralsignal△source△△△TestinTVmode,becauseofTV△modelthesupportwill△accordingto△△△△△△△2229Selectthesignal△SearchingtoTVCannotadjustNTSCsystem△andReceivecentral△Activeimagehaveinterference,isn't△△ChecktheinstructionsKTCcentralBilingualdemodulationis△source△ decolorationfunctionis△△Searchmanuallyanditcannot△Searchmanuallyanditiswrong△△TestinTVmode,becauseofTVmodelSearchmanuallyanditwilldelete△thesupportwillchannelsyoustore△accordingto△Finetuninghaveno△△Cannotsaveprogramafterfine△△Jumswitchhaveno△25.圖像接收靈敏度低,△Haslowsensitivityofimage△23294.17、TV伴音質(zhì)ReceivenormalTVsoundsignalNosoundorourofcontroloronechannelnosound.TheHumisfuzzyorblockingorhavenoise,etc. shakeormachineshakeSoundsystemHigh/lowpitchMachineCrossThesoundislow,cannothear敲擊機(jī)殼時,伴音時有時無When sometimesthereisnosound.TheHumisfuzzyorblockingorhavenoiseSoundadjustmentchange,distortion,andsoundcannotshutdownwhenogtyis0.聲音模式調(diào)整突變,切換異響Soundadjustmentchange,havenise tyandhavenochanges.MutefunctionhavenoStillhavesoundsafterpressingmutekey.Left/rightchannelsarereverse,onesidenosound.接收信號源45.25掃頻信號,將音量調(diào)到70%出現(xiàn)Receivecentralsignalsource45.25swept-frequencysignal,adjustthe resonancephenomenon.AVandTVandPChavecrosssoundphenomenonSoundsinterfere△△TVsound△△△△△△△△Adjustthevolume,highpitch,lowpitch,△△△△△△△△△△△△2429Switchsignal1.按面板Press"SOURCE"keytoselectsignalsourceSelectinputsignalsourcewithremoteWithoutsignalsource,messycodeandinterference.Nopromptincurrentsignalsource,cursorpositioniswrong.Signalinputsourcedoesn'tchangewithselection.Switchingtimemorethan8seconds,andwrongsignalsource,wrongsoundsinputmode,interference,etc.Selectionofsignalsourcedoesn'tcloseautomaticallywithinOSDsettingtimeorcannotpopupthe.△Press"SOURCE"keywillsignalsourceselection,△interference,messycode,trailing,△Whenpoupsignalsourceitshouldpromptandthecursor△oncurrentsignalinput△ Ifinputsourcechangewith△signal4、彈出信號源菜單,按"▲▼"△Press"▲▼"toselectinputsource,itshouldbeswitchedwithin△5OSD△SelectionofsignalsourceshouldbeclosedautomaticallywithinOSD△setting25291.接收ReceiveCVBSsignalofFLUKE54200or接收FLUKE54200DVD的S-號 2.接收 FLUKE54200orofchromaorDVD.InputAVsignalanddisynormally,withoutinterference,soundsmustbeclearandadjustable.InputS-signalanddisynormally,withoutinterference,soundsmustbeclear.。InputYPBPRsignalanddisynormally,withoutinterference,soundsmustbeclear.shoulddemodulateimageandsoundnormally.AV/S-/YPBPR/ imagesdis yabnormally,withinterference,defectivesound.AV/S-/YPBPR/ /YPBPR/ 擇到PAL、NTSC、SECAM圖像SelectcolorsystemtoPAL,NTSC,SECAMineachsignalsource,imagesareabnormal.在各信源下將彩色制式分別選擇到PA、C、M聲音SelectcolorsystemtoPAL,NTSC,SECAMineachsignalsource,soundsareabnormal.△△△4.19口檢測(AV、用FLUKE54200DVD△4.19.SignalUseFLUKE54200port、 DVDassignal△ △△△*signalof1、開機(jī)不優(yōu)先△26Europe294.20SCART4.20.function 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