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清洗清毒的基本認(rèn)識(shí)1.清洗消毒程序/CleaningandSanitizingProgram1.Rinse沖洗2.Clean清潔3.Rinse沖洗4.Sanitize.消毒2.定義Cleaning/清洗:Cleaningisthecompleteremovaloffoodsoilusingappropriatedetergentchemicalsunderrecommendedconditions.(清洗就是在推薦的條件下,使用適當(dāng)?shù)幕瘜W(xué)洗滌劑將殘留的食品徹底清除。)CleaningMethods

(清洗方法)?clean-in-place(CIP).Requirenodisassemblyorpartialdisassembly.(內(nèi)部清洗,不需要拆卸或部分拆卸)?Clean-out-of-Place(COP).CanbepartiallydisassembledandcleanedinspecializedCOPpressuretanks.(外部清洗:可以部分拆卸和清洗專門的COP壓力罐。)?ManualCleaning.Requirestotaldisassemblyforcleaningandinspection.(手動(dòng)清洗:要求清洗和檢查時(shí)完全拆卸。)Sanitization(消毒)?Sterilizereferstothestatisticaldestructionandremovalofalllivingorganisms.(殺菌是指完全破壞和清除所有的微生物。)?Disinfectreferstoinanimateobjectsandthedestructionofallvegetativecells(notspores).(消毒是指破壞無生命的物體和所有營養(yǎng)細(xì)胞(非孢子)。)?Sanitizereferstothereductionofmicroorganismstolevelsconsideredsafefromapublichealthviewpoint.(消毒是指將微生物減少到從公共健康的角度來看被認(rèn)為是安全的水平。)Theofficialdefinition(AOAC)ofsanitizingforfoodproductcontactsurfacesreducesthecontaminationlevelby

99.999%(5logs)in30sec.(AOAC對食品接觸表面消毒的正式定義為30秒后污染程度減少99.999%)。Fornon-productcontactsurfacesrequiresacontaminationreductionof99.9%.(3logs).(對于非產(chǎn)品接觸面需要減少污染99.9%。)Generaltypesofsanitizationinclude:(消毒的一般類型包括:)?ThermalSanitizationinvolvestheuseofhotwaterorsteamforaspecifiedtemperatureandcontacttime.(使用熱水或蒸汽進(jìn)行熱殺菌時(shí)涉及到規(guī)定的溫度和接觸時(shí)間。)?ChemicalSanitizationinvolvestheuseofanapprovedchemicalsanitizerataspecifiedconcentrationandcontacttime.(使用經(jīng)批準(zhǔn)的化學(xué)消毒劑時(shí)涉及到指定的濃度和接觸時(shí)間。)WaterChemistryandQuality(水化學(xué)與質(zhì)量)Watercomprisesapproximately95-99%ofcleaningandsanitizingsolutions.(約95-99%的清洗和消毒是通過水來解決的。)Waterfunctionsto:(水的功能:)?carrythedetergentorthesanitizertothesurface(將洗滌劑或消毒液帶到表面)?carrysoilsorcontaminationfromthesurface(將油污或污染物從表面帶走)Theimpuritiesinwatercandrasticallyaltertheeffectivenessofadetergentorasanitizer.(水中的雜質(zhì)可以極大地改變的洗滌劑或消毒劑的有效性。)Waterhardnessisthemostimportantchemicalpropertywithadirecteffectoncleaningandsanitizingefficiency.(水的硬度是影響清洗和消毒效果的最重要的一個(gè)化學(xué)性質(zhì)。)

(Otherimpuritiescaneffectthefoodcontactsurfaceormayeffectthesoildepositpropertiesorfilmformation.)(其他雜質(zhì)會(huì)影響食品的接觸表面或者可能影響油污的存在性能或形成膜。)WaterpHrangesgenerallyfrompH5to8.5.(水的PH范圍在5至8.5之間。)Thisrangeisofnoseriousconsequencetomostdetergentsandsanitizers.(這個(gè)范圍是不會(huì)對大多數(shù)的清潔劑和消毒劑造成嚴(yán)重后果的。)However,highlyalkalineorhighlyacidicwatermayrequireadditionalbufferingagents.(而高堿性或高酸性的水,可能需要附加的緩沖劑。)Watercanalsocontainsignificantnumbersofmicroorganisms.(水也含有顯著數(shù)量的微生物。)

Waterusedforcleaningandsanitizingmustbepotableandpathogen-free.(清潔和消毒所用的水必須是飲用水和無病原體的水。)Treatmentsandsanitizationofwatermayberequiredpriortouseincleaningregimes.Cleaning1.Fat-basedSoils2.Protein-basedSoils3.Carbohydrate-basedSoils4.MineralSalt-basedSoils5.MicrobiologicalFilms6.LubricatingGreasesandOils7.OtherInsolubleSoils8.QuantityofSoilTheSurfaceCharacteristicsPropertiesofFoodSoilsSurfaceComposition.Stainlesssteelisthepreferredsurfaceforfoodequipmentandisspecifiedinmanyindustryandregulatorydesignandconstructionstandards.Forexample:3-ASanitaryStandards(equipmentstandardsusedformilkandmilkproductsapplications)specify300seriesstainlesssteelorequivalent.Othergradesofstainlesssteelmaybeappropriateforspecificapplications(i.e400series)suchashandlingofhighfatproducts,meats,etc.Forhighlyacidic,highsalt,orotherhighlycorrosive.Surfacesofsoftmetalsandnonmetallicmaterialsaregenerallylesscorrosion-resistantandcareshouldbeexercisedintheircleaningi.e.Aluminum;HardwoodSurfaceFinishconstructionstandardsalsospecifyfinishandsmoothnessrequirements.3-AstandardsspecifyafinishatleastassmoothasaNo.4groundfinishformostapplication.Withhigh-fatproducts,alesssmoothsurfaceisusedtoallowproductreleasefromthesurface.SurfaceConditionChemistryofDetergentsPhysicallyActiveIngredientsTheprimaryphysicallyactiveingredientsarethesurfaceactivecompoundstermedsurfactants.Theseorganicmoleculeshavegeneralstructuralcharacteristicwhereaportionofthestructureishydrophilic(water-loving)andaportionishydrophobic(notreactivewithwater).Suchmoleculesfunctionindetergentsbypromotingthephysicalcleaningactionsthrough:emulsification,penetration,spreading,foaming,andwetting.ChemicallyActiveIngredientsHighlyAlkalineDetergents(orheavy-dutydetergents)usecausticsoda(sodiumhydroxide)orcausticpotash(potassiumhydroxide).Animportantpropertyofthesehighlyalkalinedetergentsisthattheysaponifyfats:formingsoap.ThesecleanersareusedinmanyCIPsystemsorbottle-washingapplications.ModeratelyAlkalineDetergentsincludesodium,potassium,orammoniumsaltsofphosphates,silicates,orcarbonates.Tri-sodiumphosphate(TSP)isoneoftheoldestandmosteffective.Silicatesaremostoftenusedasacorrosioninhibitor.Becauseofinteractionwithcalciumandmagnesiumandfilmformation,carbonate-baseddetergentsareofonlylimiteduseinfoodprocessingcleaningregimes.AcidDetergentsincludeorganicandinorganicacids.Themostcommoninorganicacidsusedinclude:phosphoric,nitric,sulfamic,sodiumacidsulfate,andhydrochloric.Organicacids,suchashydroxyacetic,citric,andgluconic,arealsoinuse.Aciddetergentsareoftenusedinatwo-stepsequentialcleaningregimewithalkalinedetergents.Aciddetergentsarealsousedforthepreventionorremovalofstonefilms(mineralstone,beerstone,ormilkstone).WaterConditionersareusedtopreventthebuild-upofvariousmineraldeposits(waterhardness,etc.).ThesechemicalsareusuallysequesteringagentsorchelatingagentsExamplesaresodiumtripolyphosphate,(EDTA).OxidizingAgentsusedindetergentapplicationarehypochlorite(alsoasanitizer).Chlorinateddetergentsaremostoftenusedtocleanproteinresidues.EnzymeIngredientsChemicalSanitizingTheidealchemicalsanitizershould:?beapprovedforfoodcontactsurfaceapplication?haveawiderangeorscopeofactivity.?destroymicroorganismsrapidly.?bestableunderalltypesofconditions.?betolerantofabroadrangeofenvironmentalconditions.?bereadilysolubilizedandpossesssomedetergency.?belowintoxicityandcorrosivity.?beinexpensive.Noavailablesanitizermeetsalloftheabovecriteria.Therefore,itisimportanttoevaluatetheproperties,advantages,anddisadvantagesofavailablesanitizerforeachspecificapplication.FactorsAffectingSanitizerEffectivenessPhysicalFactorsSurfaceCharacteristics.Priortothesanitizationprocess,allsurfacesmustbecleanandthoroughlyrinsedtoremoveanydetergentresidue.Anuncleansurfacecannotbesanitized.Sincetheeffectivenessofsanitizationrequiresdirectcontactwiththemicroorganisms,thesurfaceshouldbefreeofcracks,pits,orcreviceswhichcanharbormicroorganisms.Surfaceswhichcontainbiofilmscannotbeeffectivelysanitized.ExposureTime.Generally,thelongertimeasanitizerchemicalisincontactwiththeequipmentsurface,themoreeffectivethesanitizationeffect;intimatecontactisasimportantasprolongedcontact..Temperature.Temperatureisalsopositivelyrelatedtomicrobialkillbyachemicalsanitizer.Avoidhightemperatures(above55°C[131°F])becauseofthecorrosivenatureofmostchemicalsanitizers.Concentration.Generally,theactivityofasanitizerincreaseswithincreasedconcentration.However,alevelingoffoccursathighconcentrations.Acommonmisconceptionregardingchemicalsisthat"ifalittleisgood,moreisbetter“.Usingsanitizerconcentrationsaboverecommendationsdoesnotsanitizerbetterand,infact,canbecorrosivetoequipmentandinthelongrunleadtolesscleanability.Followmanufacturer'slabelinstructions.Soil.Thepresenceoforganicmatterdramaticallyreducestheactivityofsanitizersandmay,infact,totallyinactivatethem.Theadageis"youcannotsanitizeanuncleansurface".ChemicalFactorspHSanitizersaredramaticallyaffectedbythepHofthesolution.Manychlorinesanitizers,forexample,arealmostineffectiveatpHvaluesabove7.5.WaterpropertiesCertainsanitizersaremarkedlyaffectedbyimpuritiesinthewater.In-activatorsOrganicand/orinorganicInactivatorsmayreactchemicallywithsanitizersgivingrisetonon-germicidalproducts.SomeoftheseInactivatorsarepresentindetergentresidue.Thus,itisimportantthatsurfacesberinsedpriortosanitization.BiologicalFactorsThemicrobiologicalloadcanaffectsanitizeractivity.Also,thetypeofmicroorganismpresentisimportant.Sporesaremoreresistantthanvegetativecells.Certainsanitizersaremoreactiveagainstgrampositivethangramnegativemicroorganisms,andviceversa.Sanitizersalsovaryintheireffectivenessagainstyeasts,molds,fungi,andviruses.Chlorinedioxide(ClO2)iscurrentlybeingconsideredasareplacementforchlorine,sinceitappearstobemoreenvironmentallyfriendly.StabilizedClO2hasFDAapprovalformostapplicationsinsanitizingequipmentorforuseasafoamforenvironmentalandnon-foodcontactsurfaces.Approvalhasalsobeengrantedforuseinflumewatersinfruitsandvegetableoperationsandinpoultryprocesswaters.ClO2has2.5timestheox

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