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ValueStreamMappingIconsMaterialandInformationFlowDiagrams1xDailyI2700P1440NPI950P500NPI355375II340275II3750.4D21D0.2D0.3D0.4D0.3D1.5D4.1D100S100S100S54.1KSec95Sec200Sec90Sec120Sec45S45S35S15KSec35Sec25Sec5Sec500’25’travel25’1200’30’256’660’150’450’ValueStreamMappingIcons1xI21CrossDockAirplaneShipmentWarehouseorDepotProcessIconsCompanySupplierDataBoxC/T=20sec.

C/O=1000sec.

2Shifts

AttachBracketCompanyCustomer

KaizenBurstPerson(operator,assembler,FTE)CrossDockAirplaneShipmentWar2MaterialFlowIcons

TruckShipmentPushArrowFinishedGoodstoCustomerFIFOMax.20pcsFirstInFirstOutSequenceFlowSupermarketPullBufferorSafetyStockInventory200piecesMaterialFlowIconsTruckShi3InformationFlowIconsManualInformationFlowElectronicInformationFlowWeeklyScheduleOXOXHeijunkascheduling(levelingmix&volume)“Gosee”SchedulingOrderrelease/workorders30/60/90DayPlanForecastInformationFlowIconsManualI4WithdrawalKanbanProductionKanbanSignalKanbanKanbanPostKanbanArrivinginbatchesSequencedPullBallPullSignalIconsWithdrawalKanbanProductionKa5Process:#shifts:#operators:#machines:Processtime:Manual:Auto:Cycletime:secChangeovertime:secBatchsize:FPY:A:P:Q:Process:#shifts:Processtime:6價值流圖圖標(biāo)課件7價值流圖圖標(biāo)課件8ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicInformationFlowWho?What?How?HowOften?ElectronicWho?ElectronicWho?9ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualInformationFlowWho?What?How?HowOften?ManualWho?ManualWho?ManualWho?10I_______________

InventoryI_______________

InventoryI_______________

InventoryI_______________

InventoryI_______________

InventoryI_______________

InventoryI_______________

InventoryI_______________

InventoryIInventoryIInventoryIInventory11MovementbyTruckMovementbyTruckMovementbyTruckMovementbyTruckMovementbyTruckMovementbyTruckByPlaneByPlaneMovementbyTruckMovementbyTruckMovementbyMovementbyMove12SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipFrequency=PPMDefective=UsageRate=SupplierMinOrderSize=ShipF13Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=Customer_________Min/MaxorderSize=Hoursopen=CustomerMin/MaxorderSize=H14價值流圖圖標(biāo)課件15Max=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=________FIFOMax=______16價值流圖圖標(biāo)課件17價值流圖圖標(biāo)課件18KanbanPost/StorageKANBANStoragePostThisiconispartofthevisualmanagementsystemandindicatesthelocationwhereProductionKANBANcardsareaccumulated.KANBANcardsfollowtheproductorcomponent.Astheitemisconsumedthecardispostedtothestorageposttosignaltheneedtoreplacetheitem.KanbanPost/StorageKANBANStoragePostThisiconispartofthevisualmanagementsystemandindicatesthelocationwhereProductionKANBANcardsareaccumulated.KANBANcardsfollowtheproductorcomponent.Astheitemisconsumedthecardispostedtothestorageposttosignaltheneedtoreplacetheitem.KanbanPost/StorageKANBANStoragePostThisiconispartofthevisualmanagementsystemandindicatesthelocationwhereProductionKANBANcardsareaccumulated.KANBANcardsfollowtheproductorcomponent.Astheitemisconsumedthecardispostedtothestorageposttosignaltheneedtoreplacetheitem.KanbanPost/StorageKANBANStoragePostThisiconispartofthevisualmanagementsystemandindicatesthelocationwhereProductionKANBANcardsareaccumulated.KANBANcardsfollowtheproduc

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