廠務(wù)能源管理FEMS Sales kit -2020Q1

CologneChen,BDM,Advantech2020Q1iFactorySRP(SolutionReadyPackage)工廠能源管理解決方案Top6AdvantechiFactorySRPsManufacturersallwanttobringuptheprofitInvestmentinputmightbemuchmorethanyourreturnHowaboutsavecost?Howmuchthesavingcouldbe?工廠總能耗節(jié)能潛力約10~20%30%可透過管理達(dá)成“Industrysurveysindicatethattheaveragefacilitycanreduceitsenergyconsumptionby10to20percent.

Atleast30percentofindustry’soverallenergysavingspotentialcanbeobtainedwithoutcapitalexpense,bysimplymakingchangestoproceduresandbehavior.”fromU.S.ANAM(全國制造業(yè)協(xié)會(huì))彼得.杜拉克設(shè)備節(jié)能控制節(jié)能管理節(jié)能能源可視化重度投資：更換新式節(jié)能設(shè)備中度投資：以自動(dòng)控制，擴(kuò)大精實(shí)管理效果低度投資：形成內(nèi)部競(jìng)爭(zhēng)，消除人為浪費(fèi)低度投資：利用可視化接口，發(fā)現(xiàn)不合理耗能能源管理的四大進(jìn)程工廠能源管理解決方案(FEMS)設(shè)備運(yùn)轉(zhuǎn)效率監(jiān)測(cè)廠內(nèi)大型能耗設(shè)備，監(jiān)測(cè)運(yùn)轉(zhuǎn)效率指標(biāo)，當(dāng)機(jī)臺(tái)效率衰退，優(yōu)先進(jìn)行檢修組織用電攤提后臺(tái)將耗電分?jǐn)偟礁鲉挝?，制定組織能源KPI可調(diào)整部門分?jǐn)偙壤?，因?yīng)組織變動(dòng)生產(chǎn)單位耗能分析結(jié)合ERP

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MES統(tǒng)計(jì)數(shù)值(產(chǎn)值與工單)，分析生產(chǎn)單位耗電，捕捉不合理用電。彈性隨選畫面選單部門主管：管控部門成本&KPI產(chǎn)線主管：管控單位生產(chǎn)成本廠務(wù)主管：管控設(shè)備運(yùn)轉(zhuǎn)成本全廠能耗總覽，實(shí)時(shí)呈現(xiàn)工廠營運(yùn)的各項(xiàng)能耗(水/氣/油/電)狀況，透過能源分布比例與基線設(shè)定，當(dāng)不合理異常能耗發(fā)生，使用者可快速掌握，查看異常細(xì)節(jié)。FEMS

SRP全廠實(shí)時(shí)能耗總覽用電尖峰查看原因細(xì)節(jié)FEMSSRP水/氣/油/電用電需量照明Lighting插頭Plug空調(diào)AirCondition動(dòng)力Power制造Manufacture空壓AirCompress消防Fire用水需量制造用水Manufacture產(chǎn)品用水Product冷卻用水Cooling鍋爐用水Boiler清潔用水Clean生活用水Domestic廢水回收Wasterecycle用油需量液壓油Hydraulic壓縮機(jī)油CompressorOil金屬加工油MetalProcess渦輪油TurbineOil熱處理油HeatTreatment汽缸油CylinderOil冷凍機(jī)油Refrigeration用氣需量氧氣Oxygen氬氣Argon氦氣Helium氮?dú)釴itrogen乙炔Acetylene二氧化碳CarbonDioxide氫氣Hydrogen部門能耗分?jǐn)?，透過虛擬組織能耗分?jǐn)?，更精?zhǔn)耗能責(zé)任管理，并且透過各部門增加能耗的比例列表，有效檢視合理性。FEMS

SRP部門能耗表現(xiàn)超標(biāo)部門各單位超標(biāo)狀況分布情形單位能耗指針，以產(chǎn)量/產(chǎn)值/電費(fèi)…等能耗關(guān)聯(lián)特征數(shù)據(jù)，結(jié)合能耗變動(dòng)，可長(zhǎng)期分析生產(chǎn)效率。能耗關(guān)聯(lián)特征值單耗趨勢(shì)FEMS

SRP生產(chǎn)單位能耗大型耗能設(shè)備能耗效率監(jiān)測(cè)針對(duì)大型設(shè)備的能耗效率進(jìn)行常態(tài)監(jiān)測(cè)，以作為設(shè)備耗損預(yù)警參考，維護(hù)人員可提前進(jìn)行檢修維護(hù)，避免突然故障造成的生產(chǎn)損失。效率異常FEMS

SRP設(shè)備運(yùn)行效率監(jiān)測(cè)智能儀表板，使用者可自行匯入工廠圖面與3D模型，透過SaaSComposer工具，整合工廠各項(xiàng)實(shí)時(shí)運(yùn)作信息，讓管理更直覺與實(shí)時(shí)SaaSComposerFEMSSRP整合智能工廠可視化儀表板iFactoryexternalnotification智能工廠解決方案統(tǒng)整警報(bào)接口EmailnotificationLine/WechatnotificationMultipleexternalnotification:

includingEmail&Line&Wechat.提供多元警報(bào)通報(bào)工具：包括Email&Line&微信。EnergyHistoryPre-ComparisonRunTimeMonitoringMeterMonitoringMapIndicationUsageperUnitIntegrationwithOEEEnergyTypeFacilityInformationSolarPowerMonitoringEnergyOverviewKPIManagementFacilityEfficiencyRemoteControlFacilityStatusFEMS

SRP其他功能一覽FEMS

livedemo/WirelessEdgeEZPlug-inChillerEfficientChillerEfficientModule(冰水機(jī)控制模塊)WiredSmartmeterWirelessMeterMachineCurrentMonitoriFactory/FEMSCloud+OnPremiseFEMSSRPwithMultipleEdge多元采集方案：機(jī)臺(tái)/設(shè)備/廠務(wù)設(shè)施/有線、無線采集ProductionLineLevelEquipmentLevelAnnouncein2019Q2SCADAPLUSOrdinaryOEEdataExternalERP&MESWarningSCADAPLUSExternalNotificationFEMSSRPEdgeModuleWirelessSmartMeter&TowerLightSolutionLoRaGatewaySupport64sensornodes(P/N:TBD)LoRaSensornodeSmartmeterwithDIofTowerlightSensor(P/N:TBD)FacilitySmartmeterEdgeLinkStudioPre-configforspecifiedmeters(P/N:TBD)CurrentSensorVariousrange(P/N:TBD)WirelessCurrentsensorBluetoothGatewaySupport12sensornodes(P/N:TBD)SmartmeterAutoconfigsmartmeter(P/N:TBD)ChillerEfficientModuleChillerEfficientModuleHMIDriversupportedMulti-ProgLogicalfunctionChillerefficiencycalculationLoadSheddingcontrol(P/N:

TBD)ConnecttoChillerHMIPowermeterDemanddetectorEnergyconsumption(P/N:TBD)FlowmeterChillerwaterflowUltrasonicRangeability(P/N:TBD)TempsensorDucttempEZinstallation(P/N:TBD)SCADA

PLUS

ExternalAlarm+DBconverterSCADA

PLUS+FullWebAccesscorePLCdriverandtagaddresssetupBuiltinOracle+SAP-sybasedatabaseconfigurationtoolBuiltinLine&WechatnotificationtoolUpgrade

ConfigurationtoolforExternalcommunicationWebAccess1,500tags/5,000tagsUNO2484withi3/i7CPU(P/N:TBD)FEMSSRPServerCloudServerLiteServerUpto200

EdgedeviceslinkageSCADA5000

tagslinkage(P/N:SRP-IFS420-M77F01A+32OTLFEM0001A0)EnterpriseServerUpto2000

EdgedeviceslinkageUnlimited

SCADAtagslinkage(P/N:SRP-IFS420-M82F01A+32OTLFEM0002A0)Support100

Edgedeviceslinkage(EntryPlan)(P/N:9803WPEM01)WiredCaseforFEMS:某電子組裝廠全廠能源管理(wiredcase)EdgeDevice11廠第一變電站H1

H311廠熔爐變電站35噸爐35噸爐盤40噸爐盤40噸爐11廠第六變電站MAIN盤H1盤面削電氣室MKP11廠第四變電站2HotMainT2H主機(jī)APMain14廠1FHCC1

HCC214廠2FTR5TR9-1BAL公播系統(tǒng)主機(jī)Modbus485Ethernet總表HVA-MHVB-1~103P3W11.4kVHVB-M3P3W11.4kV3P3W69KVHVA-1~93P3W11.4kV3P3W11.4kVTPC14廠3FWirelessCase-1(Facility+Equipment)某傳產(chǎn)產(chǎn)線設(shè)備監(jiān)測(cè)(wirelesscase)LoraGateway●●●iFactorysite-surveysheet

現(xiàn)場(chǎng)調(diào)研表OEESheetFEMSSheetFEMSSRP–引導(dǎo)您進(jìn)入智慧工廠轉(zhuǎn)型減少常態(tài)隱形浪費(fèi)與生產(chǎn)效率提升實(shí)時(shí)的自動(dòng)數(shù)據(jù)采集與分析能源可視化協(xié)助訂定合理指針與追蹤目標(biāo)達(dá)成情形實(shí)現(xiàn)精實(shí)管理以數(shù)據(jù)監(jiān)控整體生產(chǎn)情形，確保維持在高效生產(chǎn)效率提升支持其他SRP信息整合與功能延伸SRP跨方案整合EnergyYieldRatio

7-10%FEMSSWCollaborationDiagramFEMS軟件協(xié)作架構(gòu)

Stage1st:EntryLeveltrainingEdgetoComputingserver

Deployment

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customizedbystandardtoolStage2nd:AdvancedLeveltrainingDB

application,Micro-servicedeveloping

,DashboardSQL

programming.TechTraining&AEsupportSRPSWArchitectureAPPSRPOn-premises&CloudserverAPPSRPAPPAPPAPPDashboardDashboardReport/NotificationNotificationEntryTrainingAdvancedTrainingDatabaseComputingVisualizedDashboardBI

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NotificationiFactorySRPGreatChinaJapanMalaysiaSi