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OutlineIntroduction:Concepts,
Methods,
Terms
and
DevelopmentProperties
of
mineral:Physical,
Surface
chemical
and
MineralogyM釩in及er釩al化Proc合es物singComminution:Crushing,
Grinding,
Screening
and
ClassificationPhysical
Methods:Gravity
concentration,
Magnetic
andelectrical
separationFroth
flotation:Principle
and
processProduction
Handling:Dewatering
and
DryingIntroduction
on
Mineral
ProcessingMinerals
and
OresMineral
Processing
MethodBasic
FlowsheetTerms
and
IndexDevelopmentChapter
11.1
Minerals
and
OresMineralsBy
definition,
minerals
are
natural
inorganic
substancepossessing
definite
chemical
compositions
and
atomic
struc礦物是指由地質(zhì)作用所形成的結(jié)晶態(tài)的天然化合物或單質(zhì),他們具有均勻且相對固定的化學(xué)成分和確定的晶體結(jié)構(gòu);它
們在一定的物理化學(xué)條件范圍內(nèi)穩(wěn)定,是組成巖石和礦石的基本單元。1.1
Minerals
and
OresSpeciesAccording
to
crystal
chemistry
scheme,
minerals
are
classito
the
following
five
broad
headings.Native:
Au,
Ag,
Cu,
C,
etc.Sulphide:
Pbs,
ZnS,
CuFeS2,
FeS2,
etc.Oxide
and
hydroxide:
Fe3O4,
MnO2,Minerals2TiO
...4
3
4
4
4((4)
Oxysalt:
SiO
,
CO
,
SO
,
PO
,
WO
,
etc.(5)
Halide:
NaCl,
KCl,
HgCl,
etc.crystal
chemistry晶體化學(xué),結(jié)晶化學(xué)broad
heading大類hydroxide氫氧化物1.1
Minerals
and
OresMineral
NameFormula磁鐵礦magnetiteFe3O4赤鐵礦hematiteFe2O3黃銅礦chalcopyriteCuFeS2輝銅礦chalcociteCu2S孔雀石malachiteCuCO3
Cu(OH)2針硫鎳礦milleriteNiS方鉛礦galenaPbS閃鋅礦sphaleriteZnS菱鋅礦smithsoniteZnCO3鋁土礦bauxiteAl2O3
H2O黃鐵礦pyriteFeS2Table
1.
Some
main
metallic
ore
minerals1.1
Minerals
and
OresOre
NameFormula方解石螢石calcitefluoriteCaCO3CaF2重晶石baryteBaSO4毒重石witheriteBaCO3磷灰石apatiteCa5F(PO4)3白云石dolomite(Ca,Mg)CO3石膏gypsumCaSO4
2H2O蛇紋石serpentineMg3Si2O5(OH)4滑石talcMg3Si4O10(OH)2高嶺土白云母kaolinmuscoviteH4
Al2O3
2SiO3H2KAl3(SiO4)3正長石orthoclaseKAlSi3O8Table
2.
Some
common
non-metallic
ores1.1
Minerals
and
Oreschalcopyritechalcopyrite(left)
and
galena(right)pyritemalachitemagnetitehematite1.1
Minerals
and
Oresquartzcalcitefluorite1.1
Minerals
and
OresRocksRocks
refer
to
natural
solid
mixtures
of
one
or
multipleminerals
and
mineraloids.巖石是天然產(chǎn)出的由一種或多種礦物或類似礦物(包括火山玻璃、生物遺骸、膠體)組成的固體集合體。根據(jù)其主要礦物種類的多少,一般分為單礦巖(monomineralogic
rock
),如石英巖、輝石巖、斜長巖等;以及多礦巖(polymineralogic
rock
),如花崗巖、輝長巖等。1.1
Minerals
and
OresRocksRocksIgneous/Magmatic
rocks:火成/巖漿巖Sedimentary
rocks:沉積巖Metamorphic
rocks:變質(zhì)巖1.1
Minerals
and
OresOresRocks
that
valuable
metals
or
compounds
can
be
extractedMost
ores
are
mixtures
of
valuable
minerals
and
extraneous
rocmaterials
described
as
gangue.在現(xiàn)有的技術(shù)經(jīng)濟(jì)條件下,人們能將含有有用礦物的巖石中的某些組分加以富集并利用,這類巖石就稱為礦石。礦石一般由有用礦物(Valuable
minerals)和脈石礦物(Gangue)兩部分組成。1.1
Minerals
and
OresValuable
minerals:
chalcopyrite,
borniteCopper
sulphideoresGangues:
quartz,
sericite,
chlorite(galena,
sphalerite)Notice:
Classification
of
valuable
minerals
and
gangues
is
re1.1
Minerals
and
OresOre
speciesElements:
Metallic
ores
and
Non-metallic
ores?Metal
species:
Monometallic
ores
and
Polymetallic
ores?Occurrence:
Native,
Sulphide,
Oxide
and
Bulk
ores?Content:
Poor
ores
and
Rich
ores?Dissemination
characteristics:
Coarse-disseminated,disseminated,
Even-disseminated
and
uneven-disseminatedores1.1
Minerals
and
OresOther
materialsNon-traditional
mineral
resources
非傳統(tǒng)礦物資源1)
Waste
industrial
solids:
smelting
slag,
tailing,
spent
catalyst2)
Sea-bed
deposits:
manganese
nodule,
cobalt
crust,
heavymetal
sludge?海洋礦產(chǎn):錳結(jié)核、鈷結(jié)殼、重金屬污泥Secondary
resources
二次資源1)Waste
electrical
apparatus
廢舊電器:computer,cell
phone,TV,battery2)Waste
metal
products
廢舊金屬制品:cable,wire,can
易拉罐3)Municipal
solid
waste:paper,plastic,oil
wastewater
油污水spent
catalyst廢催化劑(用過的)electrical
apparatus電氣設(shè)備,電器municipal
solid
waste城市垃圾,生活垃圾1.2
Minerals
processing
methodsMineral
processingIt
is
a
process
of
physically
separating
the
grains
of
valuab
minerals
from
the
gangue
minerals,
to
produce
an
enriched
port
or
concentrate,
containing
most
of
the
valuable
minerals,
and
discard
,
or
tailing,
containing
predominantly
the
gangue
mine礦物加工是利用礦物的物理或化學(xué)性質(zhì)的差異,借助各種設(shè)備將礦石中的有用礦物與脈石礦物分離,并達(dá)到使有用礦物相對富集的過程,其目的是為冶金、化工等行業(yè)提供合格原料。礦物加工的早期叫法即為選礦(ore
dressing,mineraldressing,beneficiation,milling)1.2
Minerals
processing
methodsPhysical
methodsThe
most
important
physical
methods
which
are
used
toconcentrate
ores
are
as
follows:Sorting
(分揀)Gravity
concentration(重選)Magnetic
separation(磁選)Electrical/High-tension
separation(電選)Froth
flotation(泡沫浮選)1.2
Minerals
processing
methodsSeparation
based
on
optical
and
other
properties,
which
usedbe
done
by
hand
but
is
now
mostly
accomplished
by
machine.Sorting1.2
Minerals
processing
methodsGravity
concentrationSeparation
based
on
differences
in
density
between
the
minerAs
a
technology
with
its
roots
in
antiquity,
it
is
based
on
thedifferential
movement
of
mineral
particles
in
water
due
to
theidifferent
hydraulic
properties.
Gravity
concentration
is
widein
coal
beneficiation,
iron
ore
and
diamond
processing,
and
inpre-concentration
of
metalliferous
ores.metalliferous
ores金屬礦1.2
Minerals
processing
methodsMagnetic
separationSeparation
dependent
on
magnetic
properties.
Low
intensitymagnetic
separators
can
be
used
to
concentrate
ferromagnetic
misuch
as
magnetite
(Fe3O4),
while
high-intensity
separators
are
useparate
paramagnetic
minerals
from
their
gangue.
Magneticseparation
is
an
important
process
in
the
beneficiation
of
ironfinds
application
in
the
treatment
of
paramagnetic
non-ferrousminerals
and
in
the
processing
of
non-metallic
minerals.ferromagnetic
minerals鐵磁性礦物1.2
Minerals
processing
methodsElectrical
separationSeparation
dependent
on
electrical
conductivity
propertiesbe
used
to
separate
conducting
minerals
from
non-conductingminerals.The
greatest
use
of
this
method
is
in
separating
somemineralsfound
in
heavy
sands
from
beach
or
stream
placers.
The
biggestdisadvantage
of
the
method
is
that
the
capacity
of
economicallyunits
is
low.1.2
Minerals
processing
methodsFroth
flotationSeparation
utilizing
the
different
surface
properties
of
thIt
is
one
of
the
most
important
methods
of
concentration,
whicheffected
by
the
attachment
of
the
mineral
particles
to
air
bubbwithin
the
agitated
pulp.
By
adjusting
the
“climate”
of
the
pvarious
re-agents,
it
is
possible
to
make
the
valuable
minerals(aerophilic)
and
the
gangue
mineralswater-avid
(aerophobic).results
in
separation
by
transfer
of
the
valuable
minerals
to
tbubbles
which
form
the
froth
floating
on
the
surface
of
the
pulp1.3
Basic
flowsheet
of
mineral
processingBlock
flowsheet方框流程Three
operations:ComminutionSeparationProduct
handlingFig.1
Simple
block
flowsheet1.3
Basic
flowsheet
of
mineral
processingLine
flowsheetOperations:ComminutionCrushing,
screening,
grinding,classificationSeparationFive
methods
as
single
or
in
combinationFig.2
Line
flowsheetProducts:ConcentrateTailing1.4
Terms
and
IndexTermsOre/Run
of
mine
ore(原礦):The
feed
of
raw
material.Concentrate(精礦):The
enriched
portion
containingvaluable
minerals.Middling
(中礦):The
portion
must
be
returned
to
processor
further
treated.Tailing(尾礦):The
discarded
portion
containing
gangue1.4
Terms
and
IndexIndexGrade/Assay
(品位):The
content
of
the
marketable
endproduct
in
the
material.Yield(產(chǎn)率):The
weight
ratio
of
product
to
ore.Recovery(回收率):The
percentage
of
the
total
valuablecontained
in
the
ore
that
is
recovered
from
the
concentrateEnrichment
ratio(富集比):The
ratio
of
the
grade
of
theconcentrate
to
the
grade
of
the
feed.Ratio
of
concentration(選別比):The
ratio
of
the
weightthe
feed
to
the
weight
of
the
concentrate.1.4
Terms
and
IndexCalculationα—
grade
of
ore;
β
—
grade
of
concentrate;
?
—
grade
of
tailingγ—
yield
of
concentrate;
ε
—
recovery
of
concentrate1.5
DevelopmentResource
ProcessingMineral
ProcessingOre/Mineral
Dressing1920s1960s2000s1.5
DevelopmentOre
dressing19世紀(jì)中葉前,人類利用的礦物資源主要是通過手工作業(yè)從天然礦石中得到的。這些手工作業(yè)雖然有近代“表層浮選”“重選”的影子,但還算不上是一門工業(yè)技術(shù)。19世紀(jì)末至20世紀(jì)20年代,世界工業(yè)生產(chǎn)快速發(fā)展,對礦物原料的需求增大,使“選礦”技術(shù)從古代的手工作業(yè)向工業(yè)技術(shù)發(fā)生轉(zhuǎn)變。近代大部分的選礦工
藝與設(shè)備屬于這一時(shí)期選礦領(lǐng)域的技術(shù)發(fā)明,特別是20年代初,黃藥、黑藥在浮選硫化礦中得到工業(yè)應(yīng)用。選礦技術(shù)已成為一門人類從天然礦石中選別、富集有用礦物原料的成熟的工業(yè)技術(shù),并得到廣泛應(yīng)用。隨著選礦技術(shù)的大規(guī)模工業(yè)應(yīng)用,對各種選礦工藝過程機(jī)制及基礎(chǔ)理論的研究也隨之展開。在浮選方面,美國的Taggart及蘇聯(lián)的Plaksins等先后提出了捕收劑的“化學(xué)反應(yīng)假說”或“溶度積假說”。礦物的潤濕性與可浮性的關(guān)系,浮選劑的吸附作用機(jī)理,浮選的活化以及礦物表面電性與可浮性的關(guān)系得到系統(tǒng)研究。到60年代前后,浮選的三大基本理論(潤濕理論、吸附理論及雙電層理論)已初步形成。1.5
DevelopmentOre
dressing從20世紀(jì)20年代至60年代前后,經(jīng)過幾十年的發(fā)展,選礦已從一門純工程技術(shù)向工程科學(xué)轉(zhuǎn)化,有其明確的學(xué)科方向:重選:以流體力學(xué)為學(xué)科基礎(chǔ),根據(jù)不同礦物的密度差異在一定的介質(zhì)中進(jìn)行不同礦物的分選。電磁選:以電磁學(xué)為學(xué)科基礎(chǔ),根據(jù)不同礦物磁性的差異分選不同礦物。浮選:以表面化學(xué)為學(xué)科基礎(chǔ),根據(jù)不同礦物表面物理化學(xué)性質(zhì)的差異,實(shí)現(xiàn)不同礦物的分選。1.5
DevelopmentMineral
processing20世紀(jì)60年代以來,隨著世界經(jīng)濟(jì)的快速發(fā)展,一方面人類對礦物資源的需求不斷增加,另一方面,礦物資源中,富礦減少、貧細(xì)礦物資源增加,而且礦山、冶煉廠排出的廢水、固體廢棄物等對環(huán)境的污染與治理問題也開始受到重視,傳統(tǒng)的選礦技術(shù)與理論已不能完全適應(yīng)解決這些問題。為了從貧細(xì)礦物資源中有效地分離、富集有用礦物,充分合理地利用資源,并能解決環(huán)境問題,選礦科技工作
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