T施工升降機(jī)使用說(shuō)明書完整版

T施工升降機(jī)使用說(shuō)明

書HENsystemofficeroom[HEN16H-HENS2AHENS8Q8-HENH1688]SC200/200TD施工升降機(jī)Builder'sHoist使用說(shuō)明書Instructionmanual成都恩利斯機(jī)械設(shè)備有限公司ChengduEarnestMachineryEquipmentCo.,Ltd2015-03目錄CATALOGUE0前言Preface?從層門或通道口滑到、絆倒或墜落;?從層門或通道口滑到、絆倒或墜落;設(shè)備信息設(shè)備名稱:施工升降機(jī)設(shè)備編號(hào)：制造商：成都恩利斯機(jī)械設(shè)備有限公司出廠日期:正確使用本說(shuō)明書首先感謝您使用成都恩利斯機(jī)械設(shè)備有限公司生產(chǎn)的施工升降機(jī)。在安裝、使用施工升降機(jī)前，必須認(rèn)真詳細(xì)閱讀本說(shuō)明書，以確保安全。該說(shuō)明書應(yīng)隨機(jī)攜帶，以備查閱。任何不符合說(shuō)明書要求的安裝、操作或維修都可能引發(fā)意外或安全風(fēng)險(xiǎn)。本說(shuō)明書中的圖例僅為了說(shuō)明，可能與您訂購(gòu)的產(chǎn)品有所不同。由于產(chǎn)品升級(jí)或變更，本說(shuō)明書在隨時(shí)更新中，恕不另行通知或更正。CorrectlyusingthemanualThankyouforusingthebuildershoistmadebyEARNEST.安全提示及安全標(biāo)識(shí)“注意”“警告”等用語(yǔ)，請(qǐng)仔細(xì)閱讀。Saftytipandmarktermsoftheinstructionmanualpromptedahighlightoruse〃notes安全風(fēng)險(xiǎn)提示使用升降機(jī)時(shí)，可能存在以下風(fēng)險(xiǎn)。應(yīng)對(duì)安裝、操作、使用和維護(hù)保養(yǎng)人員進(jìn)行安全告知和安全教育，并采取措施降低可能存在的風(fēng)險(xiǎn)。informationname：Builder'shoistMachineNo.：:EARNESTdate：Beforeinstallingandusingthehoist,readthemanualmanualshouldalwaysaccompanythemachineinordertobeavailabletotheuncorrectassemble,usageandmaintenancemayleadunexpectedrisks.Sketchesinthismanualareonly,usedtoexplaintheprinciple,theymaybenotconsistentwithyourofthemachineupgradingoraltering,contentofthemanualisalwayschanging.Wewillnotinform.〃〃warn“terms,pleasereadcarefully.orpastewithayellowwarningidentifiedontheproduct,pleasenotethattoviewandidentify.indicationaboutsafetyUsingthemachineexistrisksasfollows.Allthepeopleinvolvingininstall,operatingandmaintenanceshoudbeinformedtherisks,andprotectionproceduresshoudbeadoped.OSliding,stumblingorfallingfrom?外圍欄入口、層門入口、吊籠出入口開(kāi)關(guān)門時(shí)可能引起擠壓、碰撞、夾傷；?啟停會(huì)產(chǎn)生沖擊，限位失靈可能發(fā)生猛烈的墜地沖擊；OShockingcausedbysuddenstartingorstopping,especiallyviolent?升降運(yùn)行時(shí)產(chǎn)生不規(guī)則的振動(dòng)；?座椅與操作臺(tái)的高低或間距可能引起操作者身體不適；?機(jī)械或電器噪聲可能導(dǎo)致聽(tīng)力障礙：?裝載物品傾覆可能從吊籠圍壁擠出：?電器電線漏電導(dǎo)致觸電；?變頻器產(chǎn)生電磁輻射或干擾：?齒輪齒條傳動(dòng)可能纏繞、吸入或卷入異物引發(fā)意外事件；O突然停電可能引起機(jī)器零部件損壞或功能混亂導(dǎo)致危險(xiǎn)；?觀察運(yùn)動(dòng)部件的視線不良引起危險(xiǎn)：?運(yùn)行通道有障礙物引起危險(xiǎn)：?觸摸到電機(jī)或制動(dòng)電阻時(shí)可能引起燙傷；?減速器內(nèi)熱油或蒸汽噴出；?超載裝置、限位裝置在安裝調(diào)整時(shí)出現(xiàn)人為差錯(cuò)可能導(dǎo)致安全裝置失效；?扶靠護(hù)欄時(shí)欄桿缺失或失效導(dǎo)致跌落的危險(xiǎn)；thelandinggate.OHurtbysqueezing,crashingorclippingintheentranceofguardrail,landingandcage,shockingcausedbythecagelandingonthegroundbecauseoflimitersinerror.OIrregularvibrationduringthemachinerunning.ODiscomfortycausedbyawrongergonomicdrawing.OMechanicalorelectricalnoisecancausehearingimpairment.?cargoesextrudoutofcage.OWireleakagecauseselectricshock.OElectromagneticradiationordisturbingcausebyinventer.OSomethingpullingintobetweengearandrack.OSuddenlosingpowermayleadtofunctionchaosordamagesofparts.ORiskscausedbythepoorsightofobservingmovingparts.ORiskscausedbyobstructionsinhoistway.OScaldedwhentouchthemotororthebrakingresistance.OThermaloilorsteameruptoutofreducer;ORiskscausedbyhumanerrorwheninstallingoradjustingoverloaddevice,limitingdevice.ORelyonthefencerailingwhichismissingorinvalid.

?啟、停、上、下標(biāo)志或符號(hào)裝置未調(diào)整到與實(shí)際一致；?裝載時(shí)嚴(yán)重偏載導(dǎo)致結(jié)構(gòu)穩(wěn)定性喪失：?超載引起失速失控或結(jié)構(gòu)失穩(wěn)；?零部件脫落導(dǎo)致的傾覆、出軌；?人或貨擁擠時(shí)從聯(lián)鎖失靈的門處意外墜落；?頂部操作時(shí).，頭手伸出護(hù)欄外可能與護(hù)墻裝置等碰撞。保修說(shuō)明descriptionproductiswarrantedfor12months.Iftheproductfailsundernormaluseaccordingtomanual,thecompany保修期內(nèi)，因以下原因?qū)е聯(lián)p壞，將收取一定的維修費(fèi)用：?因使用上的錯(cuò)誤及自行擅自修理、改造而導(dǎo)致的設(shè)備損壞；?由于火災(zāi)、水災(zāi)、電壓異常、其它天災(zāi)及二次災(zāi)害等造成的設(shè)備損壞；?購(gòu)買后由于人為摔落及運(yùn)輸導(dǎo)致的結(jié)構(gòu)及元器件損壞；?不按我司提供的說(shuō)明書操作導(dǎo)致的設(shè)備損壞；?因設(shè)備以外的因素造成損壞。?Start,Stop,upperandlowerflagsorsymbolsapplianceisnotadjustedtotheactualconsensus.OSeriousunbalancedloadingresultsinthelossofstructuralstability.OStall,outofcontrol,instability,causedbyoverloading.OPartsfallingoffleadtooverturning,orgoofftherailOCrowdedpassengersorgoodsfalloutfromtheunexpectedopenninggate;?Runningthehoistatthecagetop,handsandheadoutsidethefencemaycollidewiththeattachment,responsibleforthemaintenancefree.Wearingpartssuchasbearings,gears,rack,buttons,actionhandles,contactors,relays,pulleys,cables,lampsandetc.willchargethecost.Inwarrantyperiod,damagecausedbythefollowingreasons,certainmaintenancecostswillbecharged：ODuetoerrorsontheuseandunauthorizedrepairormodification.ODuetofire,flood,abnormalvoltage,othernaturaldisasters.ODuetofallorcapsizingduringtranporting.ODuetoactionnotaccordancewiththeinstructionmanual.免責(zé)聲明Disclaimers免責(zé)聲明Disclaimers我公司生產(chǎn)的施工升降機(jī)都是經(jīng)過(guò)嚴(yán)格檢驗(yàn)、檢測(cè)后出廠的合格產(chǎn)品，附有銘牌、使用說(shuō)明書、監(jiān)督檢驗(yàn)資料以及各種附件等。未按照說(shuō)明書要求進(jìn)行安裝、使用、維修、保養(yǎng)，使用非本公司提供的備件、附件等，導(dǎo)致的質(zhì)量和安全事故與本公司無(wú)關(guān)。Ourbuilder1shoistsarequalifyingproductspassedbystrictinspection,testingandsupervision.Notinaccordancewiththeinstructionmanualrequiredtoinstall,use,repair,maintenance,notuseofthesparepartsprovidedbythemanufacturer,thatcauseofqualityandsafetyaccidenthadnothingtodowiththemanufacturer.1產(chǎn)品概述OutlineandFeature升降機(jī)型號(hào)說(shuō)明ModeldescriptionSC200/200TDVI? VI-速度標(biāo)記Marksofvelocity升降機(jī)性能參數(shù)Performa 空白-33m/min,nonmeans33m/minVI- 45m/min,V2-54m/min,V3-63m/min產(chǎn)品上pType bTD-傳動(dòng)機(jī)構(gòu)在吊籠上方 _V3_tedloadcapacDriveunitatthetopofthecage額定第重量Ra起升上度Liftingspeedi200-吊籠1載重量2000kg63(m/mii)J Cage1load2000kg63最大喋id高度Maxheight(m)200-吊籠2載重量2000kg最大用tie(e著間距Maxintervali)上 Cage2load2000kgsc-齒輪齒條式無(wú)對(duì)重施工升降機(jī)最大懸垂高度Freeheightabovelastmast-tie(m)電機(jī)功率Motorpower(kw)2X2X122X2X2X2X202X3X20限速器型號(hào)Anti-fallingsaftydevicemodel吊籠內(nèi)空(長(zhǎng)X寬X高)Cagespace(LXBXH)(m)XX吊籠重量Cagewt.(includedriveunit)(kg)2X18502X18802X19002X1950外籠重量Enclosurewt.(kg)1500676X5150標(biāo)準(zhǔn)節(jié)重量“76X170Mastsectionwt.(kg)“76義19076X10210環(huán)境溫度Environmentaltemperature(°C)-20?+50海拔高度Altitude(m)W1000電源PowersupplyAC380V50Hz外籠由固定標(biāo)準(zhǔn)節(jié)的底盤和防護(hù)圍欄組成。外籠門由機(jī)械和電氣鎖定，除非吊籠落下來(lái)，否則外籠門將不能打開(kāi)。如外籠門未關(guān)，吊籠將不能啟動(dòng)。外籠門檻高度450mm（如果使用電纜滑車，門檻可增高至750mm）0Theenclosureismadeupofchassisandprotectivefence.Unless底盤的標(biāo)準(zhǔn)節(jié)聯(lián)接部分可與其它部分分離，便于升降機(jī)導(dǎo)軌架安裝在地平面以下。thecagelandingthefloor,theenclosuredoorcannotbeopenedbecuaseofmechanicalandelectricaltheenclosuredoorisnotclosed,thecagewillnotdoorsillheightis450mm(ifthecablecarused,theheightupto750mm)。Partsofchassisthatjoiningthemastsectioncanbeseparatedfromtheiseasytosetupthehoistatbelowgroundlevel.吊籠吊籠為一鋼結(jié)構(gòu)件，四周有堅(jiān)固的沖孔網(wǎng)，并設(shè)有進(jìn)、出口門，由安裝在吊籠上的滾輪沿導(dǎo)軌架運(yùn)行。吊籠上設(shè)有安全鉤以防止吊籠從導(dǎo)軌架頂部脫離。吊籠頂部，由安全欄桿圍住，可作為工作臺(tái)。頂上有一活板門，通過(guò)配備的專用梯子，可方便的攀登到頂上進(jìn)行安裝和維修。通過(guò)門用一個(gè)梯子可以到達(dá)頂部。標(biāo)準(zhǔn)節(jié)）標(biāo)準(zhǔn)節(jié)每節(jié)長(zhǎng)1508mm,裝有兩根傳動(dòng)齒條（與底盤聯(lián)接的標(biāo)準(zhǔn)節(jié)不安裝齒條），多節(jié)標(biāo)準(zhǔn)節(jié)用螺栓聯(lián)接組成導(dǎo)軌架，通過(guò)附墻架與建筑物固定。標(biāo)準(zhǔn)節(jié)共有5mm、、8mm、10mm等不同立管厚度，進(jìn)行組合后能達(dá)到最大4501n的高度。不同安裝高度時(shí)所需要各CagesThecageasasteelstructuresurroundedbysolidpunchmeshplate,withinletandoutlet,runsalongthemastrailsbyitsrollers.Thecageshavesafetyhookstopreventthehoistapartingthemastattopend.Thecagetopwithguardrailcanbeusedasaplatform.Thetophasaitwithaladdercanreachthecagetop.Mast(section)Thestandardsections1508mmlongwithtwodriveracksconstitutethemastasthecagerails.Themastattachtothebuildingswithmastties.規(guī)格標(biāo)準(zhǔn)節(jié)的數(shù)量(米)如下表所示。不同規(guī)格之間安裝過(guò)渡節(jié)。Themastsectionhasdifferentverticaltubethicknesssuchas5,,8,10mmandsoon.Theassemblemaximumheightcanreach450m.Theheightrequiresdifferentnumberofsectionsasfollowtransmitsectionshouldbeinstalledbetweendeferentspicificationsections.安裝高度Setupheight(m)標(biāo)準(zhǔn)節(jié)立管規(guī)格Mastsectionverticaltubespecifications4)76X10676X8“76X676X5150———150270——120150390—12012015045060120120150附墻架附墻架用于導(dǎo)軌架與建筑物之間的支撐，有三種組合型式，適合導(dǎo)軌架中心距離附墻面?、?、?。沿導(dǎo)軌架高度，一般每隔3?安裝一個(gè)附墻架。Themast-tiesassupportbetweenthebuildingsandthemasthave傳動(dòng)機(jī)構(gòu)傳動(dòng)機(jī)構(gòu)由多個(gè)電動(dòng)機(jī)、電磁制動(dòng)器、彈性聯(lián)軸器、減速器及傳動(dòng)齒輪等組成。傳動(dòng)機(jī)構(gòu)在吊籠上通過(guò)齒輪與齒條嚙合，使吊籠運(yùn)行。Thedriveunitconsistsofseveralmotors,electromagneticMast-tiethreetypesofcombination,fordistancebetweenmastcenterandwall~?Alongthemastgenerallyevery3、amast-tieshouldbeinstalled.Driveunitbrakes,flexiblecouplings,gearboxesanddrivegearsandsoon.Thedriveunitinthecagetopdragsthecagetorunalongthemasts.兩傳動(dòng)機(jī)構(gòu)Driveunitwithtwomotors三傳動(dòng)機(jī)構(gòu)DriveunitwiththreemotorsCabledevice電纜裝置，用于使接入吊籠內(nèi)的電纜隨線在運(yùn)行時(shí)不偏離電纜通道，保持在固定的位置。電纜導(dǎo)向裝置包括隨行電纜和若干個(gè)電纜保護(hù)架。當(dāng)提升高度小時(shí)使用電纜桶，高度大時(shí)則需要使用電纜滑車。Cableunitisusedtoprotectthetrainingcablefromdeviateitschannelandtofixitslocations.

Cableunitconsistsoftrainingcableandanumberofcableprotectionframes.Whenlifting電纜桶Cablebarrelheightisshort,cablebarreliscablecarisused.電纜滑車CableCableunitconsistsoftrainingcableandanumberofcableprotectionframes.Whenlifting電纜桶Cablebarrelheightisshort,cablebarreliscablecarisused.電纜滑車CableElectricwinchisusedtoincreaseordecreasethemastheightwhennootherliftingmaximumload安全裝置綜述防墜安全器防墜安全器安裝在吊籠內(nèi)，由外轂、制動(dòng)錐鼓、離心塊、彈簧等組成。當(dāng)?shù)趸\超速運(yùn)行時(shí)，安全器里的離心塊克服彈性拉力帶動(dòng)制動(dòng)錐鼓旋轉(zhuǎn)，與其相連的螺桿同時(shí)旋進(jìn)，制動(dòng)錐鼓與外轂接觸逐漸增加摩擦力，確保吊籠平緩制動(dòng)。同時(shí)切斷控制線路使傳動(dòng)裝置斷電停車。

Electricwinchis200kg.Itcannotbeusedforotherpurposes.SaftydeviceAnti-fallingsafetydeviceAnti-fallingsafetydeviceinstalledinthecage,consitsofanexternalhub,brakeconedrum,centrifugalblock,springandsoon.Whenthecageoverspeed,thecentrifugalovercomingtheelastictensiondrivesthebrakeconedrumrotationandinreasefrictionsbetweendrumandhub,finallythismakesthecagethesametimethepoweriscutoff起重量限制器升降機(jī)安裝有起重量限制器，當(dāng)載荷達(dá)到額定載重量90%會(huì)持續(xù)報(bào)警；在載荷達(dá)到額定載重量110%前，斷開(kāi)控制回路，中止吊籠起動(dòng)，保護(hù)施工升降機(jī)安全。變頻升降機(jī)在60%額定載荷時(shí)會(huì)使輕載高速無(wú)效。Loadlimiter限位開(kāi)關(guān)

Loadlimitersareequippedinthehoist.Whentheloadreaches90percentoftheratedcapacity,thebuzzerwillsoundcontinuedly.Whentheloadreaches105percent,thecagescannotrun.Thelimitorwillinvalidatethehighspeedwhentheloadmorethan60%ratedintheinverthoist.起重量限制器

Loadlimiter

當(dāng)?shù)趸\行至上、下終端站時(shí)，在限位開(kāi)關(guān)及控制器件作用下，可自動(dòng)停車。變頻控制的升降機(jī)有高速限位功能。接近開(kāi)關(guān)Limit極限開(kāi)關(guān)接近開(kāi)關(guān)Limit當(dāng)?shù)趸\行至上、下終端站因故障不能停車時(shí)，在安全距離內(nèi)極限開(kāi)關(guān)動(dòng)作切斷總電源，使吊籠制動(dòng)。Powerlimitswitch落地緩沖極限開(kāi)關(guān)譽(yù)限丫［.仙沖頂裝置冒頂沖出導(dǎo)軌脫軌Powerlimit極限開(kāi)關(guān)譽(yù)限丫［.仙沖頂裝置冒頂沖出導(dǎo)軌脫軌Powerlimit導(dǎo)軌架的最后一個(gè)標(biāo)準(zhǔn)節(jié)的端部被槽鋼及螺栓封住，防止吊籠在上終端站因故不能停車而沖出導(dǎo)軌。為保證吊籠不沖頂，最后一個(gè)標(biāo)準(zhǔn)節(jié)不安裝齒條。LimitswitchWhenthecagesgotothetoporbottomterminalstation,undertheeffectofthelimitswitchandcontroldevices,thecageswillautomaticallystop.Theinverthoisthasadditionallimitswitchtoinvalidatethehighspeed.Whenthelimitswitchfailtostopthecageintheendstation,thepowerlimitswitchwillcutoffthepower,sothatthecagestopswithinasafedistance.bufferWhenthecagefailstostopatbottomstation,thebufferspringsorrubbersongroundwillreducethefallingimpactdamages.Anti-deraildeviceTheendmastsectioniscappedwithanti-deraildevicetopreventthecagesrunoverthetopend.Norackisinstalledintheendsection.電氣門鎖are吊籠的進(jìn)出口門及吊籠頂部活板門上均設(shè)有安全開(kāi)關(guān)（其結(jié)構(gòu)同限位開(kāi)關(guān)），任意一門開(kāi)啟時(shí).，吊籠不能運(yùn)行，運(yùn)行中的吊籠會(huì)立即停止。equippedwithsafetyswitches(thesameaslimitswitch).Anydoorisopened,thecagecannotrun,runningcagewillstopElectricdoorlock機(jī)械門鎖吊籠離開(kāi)下終端站后，外籠門及吊immediately.Mechanicallock籠單開(kāi)門均被機(jī)械裝置鎖死，不能開(kāi)啟。entrancecan'tbeopened.Whenthecageleavestheguard吊籠門鎖和外籠門鎖Mechanicallock2基礎(chǔ)Foundation基礎(chǔ)載荷計(jì)算基礎(chǔ)載荷P按以下計(jì)算：P二安全系數(shù)nX（吊籠重+外籠重+導(dǎo)軌架總重+載重量）考慮動(dòng)載荷、風(fēng)載及附墻裝置的影響，安全系數(shù)取"2例：SC200/200TD型升降機(jī)，架設(shè)高度為100m吊籠重：2X2200kg外籠重：1500kg導(dǎo)軌架總重（共需66節(jié)，每節(jié)重150kg）：66X150kg吊籠載重量：2X2000kg基礎(chǔ)承載FoundationLoadCalculationFoundationloadPinthefollowP=SafetyfactorX(cageweight+guardrailweight+mastweight)Consideringdynamicload,windloadandeffectofmast-tie,safetyfactorn=2Example:SC200/200TDhoist,erectingaheightof100m,Thecageweight:2X2200kg,Theguandrailweight:1500kg,Themastweightofatotal66sections,eachsectionisheavy150kg:66X150kg,Thecageload:2X2000kg.ThefoundationbearingcapacitytermsP=[(2200X2)+1500+(150X66)+(2000X2)]X2=39600kg按能承受最大壓力Pmax=39600kg按能承受最大壓力Pmax=39600kg設(shè)計(jì)的基礎(chǔ)符合升降機(jī)的使用要求?；A(chǔ)技術(shù)要求基礎(chǔ)承受的載荷能力應(yīng)大于P=（吊籠重+外籠重+導(dǎo)軌架總重+載重）X2混凝土基礎(chǔ)下地面的承載力應(yīng)大于。雙層鋼筋網(wǎng)：鋼筋直徑12mm，間距200mm。尺寸L為升降機(jī)標(biāo)準(zhǔn)節(jié)中心與附墻支座安裝面的距離??；A(chǔ)預(yù)埋螺栓應(yīng)與雙層鋼筋網(wǎng)焊接牢固。LasthedistancebetweenmastcenterandthemountingsurfaceofThefoundationmaximumload39600kgmeettherequirementsofthehoist.FoundationrequirementsTheFoundationshouldbeargreaterthan2timesPastotalweightofthehoist.Thegroundpressureshouldbegreaterthan.Doublemeshinconcrete:bardiameter12mm,200mminterval,themast-tieshouldbeintherange?.Foundationboltsmustbeweldedwiththesteelbarmesh.基礎(chǔ)上平面應(yīng)高于地平面，否則應(yīng)采取防積水措施。Thetopofthefoundationshouldbewater-preventionmeasuresshouldbetaken.higherthantheground,otherwise基 礎(chǔ) 圖Foundation drawing3附墻裝置Mast-tie的情形。withUshapedtieseatsarefixed的情形。withUshapedtieseatsarefixed附墻架作用于建筑物上力附墻架作用于建筑物上的力按照下式計(jì)算F=LX6/（BX噸ForceactingupontheF-附墻架作用在建筑物上的拉壓力（噸）L-標(biāo)準(zhǔn)節(jié)中心與附著面的距離（米）B-附著點(diǎn)間距（米）附墻架結(jié)構(gòu)附墻架由臂、小架、大架、支撐管、斜拉桿和附墻座組成。臂用U形螺栓固定在標(biāo)準(zhǔn)節(jié)上，附墻座固定在建筑物上。通過(guò)多種組合可適用于附著間距為?

buildingForceactinguponthebuildingbythefollowingcaculationF=LX6/(BXtonF-Forceofmast-tieactingonthebuilding(ton)L-Distancebetweenmastcenterandattach-point(m)B-Attachmentpointwidth(m)Mast-tiestructureThemast-tieconsistesofarms,smallfame,bigframe,supportingtubes,pullrodandtieseats.Thearmsarefixedinthemastsection

inthebuilding.Throughavarietyofcombinationsthemast-tiecanbe

appliedtotheattachmentspacefor附墻座聯(lián)接方式wayofmast-tie與堵上預(yù)屋件瞬用穿增索欄靛與鋼■構(gòu)惇崔weldingwithsteelstructuremorethan.Freeheightabovethemorethan.Freeheightabovethe附墻架間距附墻間距不大于，附墻以上懸垂高度不能大于。

Intervalbetweenmast-tieIntervalbetweenmast-tieisnotlastmast-tiecannotbemorethan.4升降機(jī)操作Operatiion操作安全規(guī)程升降機(jī)操作人員必須培訓(xùn)合格并持證上崗，熟悉各個(gè)零部件的性能及操作技術(shù)。Thewindspeedathoisttopmorethan20m/s(6class)orduring升降機(jī)基礎(chǔ)不允許積水。吊籠啟動(dòng)前應(yīng)鳴笛提醒所有人注意，運(yùn)行中若出現(xiàn)異常情況，應(yīng)立停止。Beforestartthehoist,whistletoremindeveryone.Ifanexception經(jīng)常觀察升降機(jī)吊籠運(yùn)行通道有無(wú)障礙物。運(yùn)行時(shí)注意觀察隨行電纜不能脫離電纜保護(hù)架。吊籠內(nèi)物品放置必須穩(wěn)當(dāng)可靠，防止傾斜或傾覆。不得超載超限運(yùn)行。吊籠運(yùn)行時(shí)，嚴(yán)禁開(kāi)門或?qū)⑹只蛭锲飞斐龅趸\外。*AfterworkthecageshouldbelandinginthefirstfloorstationPeriodicallyinspecting,maintaininganddroptesting.在籠頂操作時(shí).，籠頂人員應(yīng)在遠(yuǎn)離附墻架的位置。司機(jī)室操作面板及籠頂操作盒indrivercabinorontopOperatorpanelindrivercabinregulationsforoperationThedrivermustbequalifiedandlicensed,familiarwiththeperformanceofindividualcomponents,theheavyrain,heavysnowordensefog,thehoistcannotrun.Thehoistfoundationdoesnotallowponding.occurredinoperation,thehoistshouldbestopped.Regularlyobservethehoist-waytherenoobstructions.Payattentiontotheaccompanyingcablenotdeviatedfromitslocation.Cargoesinthecagemustbeplacedsteadilytopreventtiltingoroverturning.Don'toverload.runningstrictlyprohibitopenningthedoororputtinghandsorarticlesoutofthecage.anditspowersupplyshouldbecutoff.“電源”一一鑰匙開(kāi)關(guān)，向左關(guān)，向右開(kāi)。電源開(kāi)關(guān)開(kāi)啟后，其它按鈕才起作用?！罢彰鳌币灰恍o開(kāi)關(guān)，用于照明，向左關(guān)，向右開(kāi)?！熬彙币灰话醋r(shí)，電鈴鳴響，用于啟動(dòng)或到站提示。系統(tǒng)首次啟動(dòng)必須鳴響警鈴才能接通控制電源?！吧仙?，“下降”——手柄向上扳時(shí)，升降機(jī)上行；反之向下扳時(shí)，升降機(jī)下行。變頻升降機(jī)的上下行有兩檔，手柄板一半行程時(shí)，升降機(jī)在低速運(yùn)行，否則在高速運(yùn)行?！拜p載”一一用于變頻升降機(jī)高速選擇，右檔有效。當(dāng)升降機(jī)載重低于額定載荷60%時(shí)，變頻升降機(jī)在手柄處于二檔時(shí)給定一個(gè)更高的高速。載荷高于60%時(shí)，回復(fù)到正常高速。若重量限制器故障，請(qǐng)將“輕載”置于左擋，使其無(wú)效?！‵ast"-Turntheknobtorighttoselectafastestspeed.Whentheloadlowerthan60percentofthe“急停”一一操作手柄無(wú)法停機(jī)時(shí)，請(qǐng)將其按下立即停機(jī)。該按鈕需要按柄部箭頭方向旋轉(zhuǎn)后才能復(fù)位，否則升降機(jī)將不能操作?！‥merg〃-Ifthehandleinmidpositioncannotstopthecage,正常運(yùn)行在司機(jī)室面板上操作，但此時(shí)籠頂盒的選擇開(kāi)關(guān)必須置于籠內(nèi)。Normallyoperatethehoistincabin,thentheselectionbuttonin〃Power〃-Thekeyswitch,turnrighton,turnleftoff.Onlythepowerswitchturnson,otherbuttonscanbeactivated.〃Lighting〃-Knobswitchforlighting,turnrighton,turnleftoff.〃Warm〃-Whenpressed,warntobestartingorittopoweronatthefirsttimetorunthecage.〃Up〃〃down〃一Whentakethehandleforward,thecagerunsup;andwhenbackward,thecagedown.Therearetwospeedtobeselected.Takehalftripofthehandle,alowerspeedwillbeselected,rated,thehoistwillrunatahigherspeedthanthenormal.Whentheloadabove60percent,thehoistwillrecoveritsnormalspeed,the“Fast"knobisinvalid.Iftheloadlimiterinerror,turnthe“fast"buttonlefttomakeitinvalid.press'emerg〃downimmediately.Turnthebuttoninarrowdirectiontoresetit,otherwisethehoistcannotrun.topoperationboxmustbeplacedin“In”.在安裝維修過(guò)程中，用籠頂操作盒操作，此時(shí)操作面板上的手柄不起作用。Topoperationbox，，內(nèi)，，“外”——旋鈕開(kāi)關(guān)，選擇“內(nèi)”在司機(jī)室面板操作，選擇“外”用該手柄操作，司機(jī)室面板操作無(wú)效。有效，，上升”，，下降”——點(diǎn)動(dòng)按鈕，按住“上”時(shí)，升降機(jī)上行，松手即停止；反之亦然。對(duì)于變頻升降機(jī)，籠頂只能低速運(yùn)行。Intheprocessofinstallationandmaintenance,usetopoperationboxtocontrolthehoist,thenbuttonsincabinareinvalid."In""Out〃一knobswitch,select”in〃，buttonsinthedrivercabarevalid,otherwisebuttonsintopoperationboxarevalid."Up""down"-Joggingbutton,holddownthe〃Up〃，thehoistup；andvicefrequencycontrolhoist,thehoistonlyruninEmergency內(nèi)5UpDown操作方法將外籠電源上的電源開(kāi)關(guān)置于“ON”。關(guān)閉所有的門，包括吊籠門、籠頂門及外籠門。Turnonthepowerlimitswitch,makesurethateveryoneofthe啟動(dòng)警鈴，接通電源，提醒所有相關(guān)人員注意。Operatingthehoistindrivercabin,movethehandleforwardandkeepitsposition,thehoistrises.Converselythehoistcontrolhoisthastwospeedtobeselected.Whenlowspeed.MethodofoperationTurnonthepowerswitchinthepowersupplycabin.Closealldoors,includingthoseincageandtectionswitchesandemergency,buttonsison.Startthealarmtoconnectthepowerandtoremindrelatedpersonneltobecareful.theloadisbelow60percentofrated,turnthe“fast"toobtainamorehighspeed.Iftheloadlimiterisfailure,donotusethe〃fast”highspeed.

Releasethehandle,thehoistwillstop.Intheendstationsthehoist“外”檔，點(diǎn)動(dòng)“上升”“下降”進(jìn)行操作。變頻升降機(jī)這時(shí)只能使用低速運(yùn)行。Ifyouneedoperatethehoistatthecagetop,removethetopoperatingboxtothetopofthecage緊急處置Emergencyactioniftheconstructionelevatordoesnotstart,checktodetermine:o電源箱的總電源開(kāi)關(guān)是否打開(kāi)，施工升降機(jī)上電源是否接通；O極限開(kāi)關(guān)是否在“ON”位置：O司機(jī)室面板和籠頂操作盒上的急停按鈕是否打開(kāi)；O籠頂操作盒是否設(shè)置在籠內(nèi)操作；O外籠門、籠頂門、吊籠門是否關(guān)閉；O是否超載；?保護(hù)開(kāi)關(guān)是否跳閘。Thehoistoccurringabnormalvibrationornoise,immediatelystopitandtroubleshoot.Iftheoperatinghandleinmidpositionfailtostopthecage,immediatelypresstheemergencystop若升降機(jī)停止時(shí)出現(xiàn)下滑不止，應(yīng)立即開(kāi)行至下部終端站停車，不要中途停車或上willautomaticallystopbyupperorlowerlimitswitches.throughthetopdoor.Settheknobswitchto"out”,jogging"up”“down"tocontrolthefrequencycontrolhoistcanrunonlyinlowerspeed.OCheckifthegeneralpowerswitchison,thepowersupplyincageisconnected.OCheckifthepowerlimitswitchisOCheckifemergencybuttonsindrivercabinandtopoperatingboxarereset.OCheckthetopoperatingboxifitissetin“IN”.OCheckifallthedoorareclosed.OCheckiftheloadisovertherated.OCheckiftheprotectionswitchistripped.itstilldoesn'tstop,turnoffthepowerlimitswitch,cutoffthepowersupply.行。Afterstopping,ifthecageslideconstantly,shouldimmediatelydriveitdowntothefirststation,donotIncaseofabnormalstopduetopowerofforotherreasons,youcanmanuallydropthecagedowntothenextstopstation.Themethodistostoporupwards.行。manuallyreleasethemotormagnetbrakebypullingoutslowlythehandleattheendofmotortoslowlyslidedownthecage.故障停車后應(yīng)切斷電源，并懸掛“故障維修，禁止使用”!Afterstoppingduetofailer,cutoffthepowerandnote“Hoistinmaintenance,prohibitrunning”.籠頂操作時(shí)，不要站在有附墻架的一側(cè)！Operatingonthetopofthecage,donotstandonthesidewithA 若升降機(jī)停車時(shí)出現(xiàn)下滑不止，不要企圖上行止停！AAfterstopping,ifthecageslideconstantly,don'ttrytodriveitupwardtostopitslidingdown.A 手動(dòng)下降時(shí)不允許不超過(guò)額定運(yùn)行速度，否則限速器將動(dòng)作。每下降20米,要休息一分鐘，使制動(dòng)器冷卻下來(lái)。手動(dòng)下降必須由維修人員進(jìn)行操縱。Manuallydropthecagenotmorethanthesaftydeviceratedspeed,otherwisethesaftydevicewilltakeeffect.Everydropof20mandrestforaminutesothatthebrakecooldown.Manuallydroppingshouldbedonebycompetentmaintainer.5墜落試驗(yàn)Droptest墜落試驗(yàn)盒墜落試驗(yàn)盒Droptest適用范圍每次進(jìn)入安裝或拆卸工況時(shí)的施工升降機(jī)，必須至少進(jìn)行一次墜落試驗(yàn)，包括首次使用的施工升降機(jī)、轉(zhuǎn)移工地后重新安裝及大修后的施工升降機(jī)。施工升降機(jī)正常運(yùn)行時(shí)，每隔六個(gè)月定期進(jìn)行一次墜落試驗(yàn)或按當(dāng)?shù)赜嘘P(guān)規(guī)定定期進(jìn)行。Scopeofapplication防墜安全器出廠兩年后（按銘牌上的日期戳記）必須送廠檢測(cè)（包括兩年內(nèi)未曾使用過(guò)），經(jīng)檢驗(yàn)合格的才可以繼續(xù)使用，方可繼續(xù)使用。以后使用中，每滿一年，再進(jìn)行一次檢測(cè)。防墜安全器的壽命為5年。墜落試驗(yàn)方法墜落試驗(yàn)時(shí)施工升降機(jī)裝載額定重量2000kgo切斷主電源，將墜落試驗(yàn)按鈕盒插頭與電控箱內(nèi)插座聯(lián)接，并鎖緊。Cutoffthemainpower,linkthedroptestbuttonboxandelectric將墜落試驗(yàn)按扭盒通過(guò)門放到地面，要確保墜落試驗(yàn)時(shí)，電纜不會(huì)被卡住，關(guān)閉所有門。合上總電源開(kāi)關(guān)?！皦嬄湓囼?yàn)按鈕盒”上的“上升”按鈕，使吊籠升高到距地面3?5m左右。Everytimeinstallingordismantlingthehoistthatincludingfirstused,transferredfromothersiteandrepairedgeneral,adroptestshouldbedone.Duringnormaloperation,adroptestshoudbedoneeverysixmonthsoraccordingtothelocal rules 。Twoyearsafterproduced,thesaftydevicemustbesenttothefactorytotestedqualifiedcancontinuetouse.Inlater,thesaftydevicemustbetestedonceayear.Thesaftydevicelifetimeis5years.MethodofdroptestDroptestloadistheratedload2000kg.controlboxwiththetheplugandoutlet.Putthedroptestbuttonboxtotheground,ensurethatthecablecannotbestuck.Closeallthedoors.Turnonthegeneralpowerswitch.Press〃Up〃onthedroptestbuttonbox,sothatthecageriseto3、5mabovetheground.按“墜落”按鈕不要松開(kāi)，吊籠將自由下落，正常情況時(shí)吊籠制動(dòng)距離為?(制動(dòng)距離應(yīng)從聽(tīng)見(jiàn)“唱啷”聲音后算起，但總的下滑距離應(yīng)在?，限速器使吊籠制動(dòng)的同時(shí)通過(guò)機(jī)電聯(lián)鎖切斷電源。Keepthe〃Drop〃buttons,thecagewillfreehoistbrakingdistance按“上行”按鈕，使吊籠上升左右。點(diǎn)動(dòng)“墜落”按鈕，使吊籠緩緩落至地面。墜落試驗(yàn)結(jié)束后，將安全器和控制線路復(fù)原，拆下墜落試驗(yàn)盒插頭。is?(totalslidingdistanceabout?.Atthesametimetheanyi-fallingsaftydevicecutsoffthecontrollcircuitbythemechanicalandelectricalinterlocks.Press〃up〃buttontoliftthecageabout.?8Jogging〃down〃buttontoletthecagedownonthegroundslowly,anti-fallingsaftydeviceanditscircuit,removetheplug.Afterthedroptest,recovertheA墜落試驗(yàn)時(shí)，吊籠上不允許有人！Duringthedroptestingnooneisinthecage.墜落A 試驗(yàn)時(shí)如果吊籠自由下落距地面左右仍未停止時(shí)，應(yīng)立即松開(kāi)墜落按/!\鈕使吊籠制動(dòng)！Ifthecageneverstoptillitfallfreeover,immediatelyreleasethe"drop"buttontobrakethecage!點(diǎn)動(dòng)墜落按鈕使吊籠下滑時(shí)，每次點(diǎn)動(dòng)下滑距離不可超過(guò)，否則限速器將再次動(dòng)作！Whenthecagedescendingbyjoggingthe"drop"button,slidedistanceofeachjoggingshouldbenotmorethan,otherwisetheanti-fallingsaftydevicewouldtakeeffectagain.墜落試驗(yàn)后，必須將接線插頭插座分離斷開(kāi)！Aftertest,thetestplugandsocketmustbeseparated.6防墜安全器及重量限制器Anti-fallingsaftydeviceandloadlimiter防墜安全器使用要求deviceoperationrequirementsaftydevicehasadjustedwellandleadsealedinfactory,sonotopenit.在墜落試驗(yàn)時(shí)，若安全器不正常動(dòng)作即不能在規(guī)定距離內(nèi)制動(dòng)時(shí)，應(yīng)查明原因或重新調(diào)整。若安全器有異?，F(xiàn)象時(shí)（如零件損壞），應(yīng)立即停止使用，更換新的安全器。安全器起作用后必須按規(guī)定進(jìn)行調(diào)整使其復(fù)原，否則不允許開(kāi)動(dòng)施工升降機(jī)。securityworkmustbeadjustedinaccordancewiththeregulations防墜安全器調(diào)整安全器動(dòng)作后，必須對(duì)其進(jìn)行調(diào)整，使其復(fù)原。除墜落試驗(yàn)外，在安全器復(fù)原前，應(yīng)先查明動(dòng)作原因，同時(shí)須確認(rèn)：AdjustingsafetydeviceAfterthesaftydevicetakingeffect,itmustbeadjustedand?電磁制動(dòng)器工作正常；?減速器和聯(lián)軸器工作正常；?吊籠滾輪工作正常；?齒條和齒輪工作正常；?限速保護(hù)開(kāi)關(guān)工作正常。Ifthesaftydevicedoesnottakeeffectinaspecifieddistance,thecauseshouldbeidentified,thesaftydeviceshoudbeadjusted.Ifsomethingiswronginthesaftydevice,immediatelystopusingitandreplacewithnew.afteritsrestoration,orarenotallowedtostarttheconstructionoflifts.recovered.Inadditiontodroptest,beforerecoveringthesaftydevice,findoutthereasonoftheaction,andconfirmthat:OElectromagneticbrakesworkproperly.OGearboxandcouplingworkproperly.OThecagerollersworkproperly.ORackandpinionworksnormally;?Thesaftydevicecircuitisworkingproperly.安全器動(dòng)作后，切斷電源開(kāi)關(guān)，按以下次序使限速器復(fù)原：Afterthesaftydevicebeingactivated,cutoffthepowerswitch,?擰下螺釘1和蓋2；O拆下螺釘3；O用專用扳手5和撬動(dòng)杠桿4松開(kāi)螺母7,直到借6的末端和限速器末端齊平為止；裝上螺釘3和蓋2；O拆下蓋9；O盡量用手?jǐn)Q緊螺柱8,然后使用工具將螺柱8再旋緊30°,聽(tīng)見(jiàn)安全器內(nèi)“咕”的聲音后必須將螺柱8釋放到最松；裝上蓋9；接通電源開(kāi)關(guān)，驅(qū)動(dòng)吊籠向上運(yùn)行20厘米，使離心塊復(fù)位，安全器恢復(fù)正常。OTurnonthepower,drivethecageup20cmtomakethecentrifugalrecoverthesaftydeviceinthefollowingorder:ORemovethescrews1andcover2.ORemovethescrews3OReleasethenut7withaspanner5andamovinglever4,untiltheendofthepin6andtheendofthehubarethesamealignment.Olnstallingscrews3andcover2.ORemovethecover9.OTrytotightenthestud8byhand,andcontinuetotwistit30degreeanglesbytools.Afterhearing〃gu〃voicefromthehub,releasestud8completely.OFitthecover9.blockreset,sothatthesaftyrecover.A墜落試驗(yàn)后，如果“L”尺寸大于8mm,安全器必須更換！Afterdroptest,ifthe"L"sizeislargerthan8mm,thesaftydevicemustbereplaced!重量限制器重量限制器包括傳感箱軸和儀表兩部分。傳感箱軸安裝在吊籠與傳動(dòng)板間的箱孔上，儀表安裝在電控箱上。Aloadlimiterincludestwosensingpinsandasensingpins重量限制器已經(jīng)校準(zhǔn)。當(dāng)載荷大于60%,重量限制器將限制高速運(yùn)行；當(dāng)載荷大于90%,重量限制器發(fā)出蜂鳴聲報(bào)警：在載荷大于105%,吊籠不能啟動(dòng)。Theloadlimiterhasbeencalibrated.Whentheloadisgreaterthan60percentoftherated,its重量限制器調(diào)試見(jiàn)其說(shuō)明書。Debuggingtheloadlimitersee

Load limiterinstalledinthecageastheconnectingpinsofdriveinstrumentisinstalledintheelectricalbox.circuitwillmakethe“fast"speedinvalid.Whentheloadisgreaterthan90percent,theloadlimiterwillbeepforalarm。whentheloadgreaterthan105percent,thecagewillnotrun.itsmanual.A不得將重量限制器拆除或?qū)⒖刂平狱c(diǎn)短接！Don'tremovedtheloadlimiterorshort-circuititscontact.7定期檢查Regularinspection每天檢查檢查外籠門上的安全開(kāi)關(guān)：打開(kāi)外籠門，吊籠應(yīng)不能啟動(dòng)。Oneofthefollowingoccasions,thecageshouldnotbeabletostart：?打開(kāi)吊籠門；?打開(kāi)吊籠頂部門；?按下急停按鈕。Checkandensurenoobstructionsinthehoist-way.檢查齒輪齒條的嚙合間隙應(yīng)為?。InspectioneverydayChecktheswitchintheguardrail：Openthedooroftheguardrail,thecagecannotstart.OOpenthecagedoor(entranceorexit).OOpenthetopdoorofthecage.OPressdowntheemergencybutton.Checkandensurethemeshingclearance'mm每周檢查檢查傳動(dòng)板螺栓緊固情況。InspectionweeklyChecktheboltsfasteningofthedriveunit.drivegears,masts,rollers,racksandsothefasteningisstrong.Checkandensurethecablebracketdrivegears,masts,rollers,racksandsothefasteningisstrong.Checkandensurethecablebracketandprotectingframearefastened.Checkandensureeverypartsisperfectlubricated;checkthelubeCheckthetheboltfasteningintheoilinthegearbox,ifspillingorlacking,addit.Checkthemotorsandgearboxesthatshouldbenoabnormalheatand季度檢查檢查滾輪、各個(gè)滑輪及導(dǎo)向輪的軸承，根據(jù)情況進(jìn)行調(diào)整及更換。檢查滾輪的磨損情況，滾輪圓弧半徑大于42mm或滾輪中部直徑小于,滾輪應(yīng)更換。Checkthewearofrollers,thosetheradiuslargerthan42mmorO先松開(kāi)滾輪的固定螺栓，再轉(zhuǎn)動(dòng)偏心軸校準(zhǔn)間隙后緊固。Adjustthespacebetweentherollerandthemastchordto.FirstlooseQ,電氣設(shè)備外殼、金屬結(jié)構(gòu)的接地電阻不大于4。。CheckinsulationresistanceofthemotorandshouldbegreaterthanQ.Dodroptest,checkthereliabilityofthesaftydevice.用塞尺檢查制動(dòng)塊磨損，制動(dòng)塊凸出制動(dòng)盤小于時(shí)應(yīng)更換。noise.InspectionquarterlyChecktherollers,pulleysandbearings,decideaccordingtheirstatustoadjustorreplacethem,centraldiameterlessthanshouldbereplaced.theboltofrollers,andthenturntheeccentricshafttocalibratethefastenthebolt.Groundingresistanceoftheshellofelectricalequipmentandmetalstructuresshouldbelessthan4Q.Checkthewearofthebrakeblocks,thoseprotrudingbrakedisclessthanshouldbereplaced.年檢年檢Checkthecable,thosedamagedorCheckyearly檢查減速器與電機(jī)間聯(lián)軸器的橡膠塊是否老化、破損。

agingshouldberepairedorreplacedimmediately.Checkwhetherthecouplingrubberblockbetweenmotorandreducer全面檢查各零部件，并進(jìn)行保養(yǎng)及更換。

betweenisagingordamaged.Checkallpartsandmakemaintenanceandreplacement.齒輪的檢測(cè)檢查齒輪磨損情況。用公法線千分尺測(cè)量跨2齒的公法線長(zhǎng)度，新齒為，允許磨損到。