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專用
人人文庫
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
CodeforInstallationofCokingandChemical
MechanicalEquipment
GB50967-2014
ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation
ApprovalDepartment:MinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
ImplementationDate:August1,2014專用
人人文庫
ChinaPlanningPress
Beijing2016
圖書在版編目(CIP)數(shù)據(jù)
焦化機械設備安裝規(guī)范英文中華人民共和國住房和城鄉(xiāng)
GB50967-2014:/
建設部組織編譯北京中國計劃出版社
.—:,2016.1
ISBN978-7-5182-0323-9
中煤焦化機械設備設備安裝技術規(guī)范中
Ⅰ.①G…Ⅱ.①…Ⅲ.①-----
國英文
-Ⅳ.①TQ523.6-65
中國版本圖書館數(shù)據(jù)核字第號
CIP(2015)281876
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2014
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2016
byChinaPlanningPress
rd專用
3Floor,CTower,GuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
PrintedinChinabyBeijingJinghuaHucaisPrintingCO.,LTD
?2014byMinistryofHousingandUrban-RuralDevelopmentof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanymeans人人文庫,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-0323-9
AnnouncementoftheMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.293
Announcementonpublishingthenationalstandardof
CodeforInstallationofCokingandChemicalMechanicalEquipment
CodeforInstallationofCokingandChemicalMechanicalEquipment
hasbeenapprovedasa
nationalstandardwithaserialnumberofGB50967-2014,andwillbeimplementedonAugust1,
2014.Article20.1.3isacompulsoryprovisionandmustbeenforcedstrictly.
AuthorizedbyStandardRatingResearchInstitutionofourdepartment,thiscodeispublished
anddistributedbyChinaPlanningPress.專用
MinistryofHousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina
January9,2014
人人文庫
Foreword
AccordingtotherequirementsofDocumentJianBiao[2006]No.136issuedbytheformer
MinistryofConstruction(MOC)-NoticeonPrintingtheDevelopmentandRevisionPlan(second
batch)ofNationalWorkConstructionStandardsin2006,thiscodeisdrawnupbyChinaMCC5
GroupCo.,Ltd.togetherwithrelatedunits.
Intheprocessofdrawingupthiscode,thedrawing-upteammakesadeepnvestigation,
seriouslysummarizestheinstallationexperiencesofcokingchemicalandmechanicalequipmentover
theyears,andextensivelysolicitstheopinioninrelatedaspectstocompleteapprovaldraft.Finally,
andthedraftisfinalizedafterexamination.
Thiscodeisdividedinto20chapters,themaintechnicalcontentscomprisegeneral
requirements,basicprovisions,equipmentfoundation,anchorboltsandshimplates,equipment
andmaterial,materialstackerandreclaimer,protectiveironpartsandoperatingplatformof
cokeoven,heatingandexchangedeviceundercokeoven,ovenroofequipmentofcokeoven,
auxiliaryequipmentofcokeoven,cokepusher,cokeguide,coalchar專用ger,cokecar,electric
locomotive,coketankcar,processsteelstructureandrailsofcokedryquench,quenching
channelofCDQ,mechanicalequipmentforcharginganddischargingsystemofCDQ,
mechanicalequipmentofgascirculatingsystemofCDQ,auxiliaryequipmentofCDQ,
equipmentgaspurificationandchemicalrecovery,test-runofequipmentofcoking&chemical
andthermal-stateoperationofcokeoven.
Theprovision(s)printedinboldtypeis(are)compulsoryone(ones)andmustbeenforced
strictly.
HousingandUrban-RuralDevelopmentofthePeoplesRepublicofChinaisinchargeofthe
administrationofthiscodeandtheexplanationofthecompulsoryprovisions,ChinaMetallurgical
ConstructionAssociationisresponsiblefortheexplanationofroutinemanagement,andChina
MCC5GroupCo.,Ltdisresponsiblefortheexplanationofspecifictechnicalcontents.
Allrelevantorganizationsarekindlyrequestedtosumupandaccumulateyourexperiencesin
actualpracticesduringtheprocessofimplementingthiscode.Therelevantopinionsandadvice,
whenevernecessary,canbepostedorpassedontoChinaMCC5GroupCo.,Ltd(address:Tieli
RoadNo.2501,BaoshanDistrict人人文庫,ShanghaiCityPostalCode:201900,Fax/telephone:021-
36211205,E-mail:shwyjszx@163.com)forreferenceduringrevisioninfuture.
ChiefDevelopmentOrganization,ParticipatingDevelopmentOrganization,ChiefDraftingStaff
andChiefExaminants:
ChiefDevelomentOranization
pg:
ChinaMCC5GroupCo.,Ltd
ParticiatinDevelomentOranization
pgpg:
MCCTianGongGroupCorporationLimited
ChiefDraftinStaff
g:
YanJueWangYongchuanChenHepingGuoKuixiangZhongMing
·1·
ShangXiuminZhouQing
ChiefExaminants
:
LiMingzhuZhengYonghengLiChangliangYuHuachunYuWei
TangYanZhaoCongZhengYajieMengFanshengLiaoLibao
專用
人人文庫
·2·
Contents
……………
1GeneralProvisions(1)
………………
2BasicRegulation(2)
……
3EquipmentFoundation,AnchorBoltsandShimPlates(3)
…………
3.1EquipmentFoundation(3)
………
3.2DatumLineandDatumMarkforInstallationofEquipment(3)
…………………
3.3AnchorBolts(3)
……………………
3.4ShimPlates(4)
………………………
4EquipmentandMaterial(5)
……………………
4.1Equipment(5)
………………………
4.2Material(5)
………………
5MaterialStackerandReclaimer(7)
…………
5.1GeneralRequirement(7)
………………
5.2InstallationofWalkingStructure(7)
…………………
5.3InstallationofReversibleDevice專用
(8)
……………………
5.4InstallationofCableDrum(8)
…………………
5.5InstallationofBeltConveyor,BalanceWeight,AnchorageLocker(9)
……………
6ProtectiveIronPartsandOperatingPlatformofCokeOven(11)
…………
6.1GeneralRequirement(11)
………………………
6.2InstallationofBuckstays(11)
…………………
6.3InstallationofSmallBuckstays(12)
…………………
6.4InstallationofProtectivePlates(12)
…………………
6.5InstallationofOvenPortFramesandNogPlates(13)
………………………
6.6InstallationofOvenPorts(15)
…………………
6.7InstallationofLongitudinalandLateralBracings(15)
……………
6.8InstallationofPlatformsontheCokePusherSideandCokeGuideSide(16)
………
7HeatingandExchangeDeviceundertheCokeOven(17)
………………
7.1InstallationofGasMainPipelines,BranchPipelineandDownspouts(17)
………………
7.2InstallationofRe人人文庫gulatingCock,ExchangeCockandOrificePlateBox(17)
………
7.3InstallationofWasteGasExchangeShutter(18)
…………………
7.4InstallationofGasExchanger(18)
………
7.5InstallationofExchangeDrivingStructure(19)
…………………
7.6InstallationofStackGateValve(19)
………
8EquipmentontheTopofCokeOven(20)
……………
8.1InstallationofGasHeadersandLiquidAmmoniaPipes(20)
………
8.2InstallationofRisersandCrossoverMains(20)
……………
8.3InstallationofGuidePipesforCokeGuideandCoalChargingDedusting(21)
…………
9AuxiliaryEquipmentofCokeOven(22)
·1·
9.1InstallationofTestEquipmentforOvenPortRepairStation,
………
CokePushingRamandCoalLevelingBar(22)
…………
9.2InstallationofCollectingPlatesofWetQuenchingTower(22)
…………………
9.3InstallationofCoalFeedingDeviceofCoalTower(22)
………………
9.4InstallationofScaleforCoalChargerofCoalTower(23)
……
9.5InstallationofRailsofCokePusher,CoalChargerandCokeCar(23)
………………
9.6InstallationofRailsofCokeGuide(23)
…………………
10CokePusher(25)
…………
10.1GeneralRequirement(25)
………………
10.2InstallationofWalkingStructure(25)
…………………
10.3InstallationofSteelStructure(26)
……………
10.4InstallationofCokePushingDevice(26)
…………
10.5InstallationofPortExtractingDevice(27)
……………
10.6InstallationofCleaningDeviceofOvenPortFrames(28)
……………………
10.7InstallationofCleaningDeviceofOvenPorts(29)
……………
10.8InstallationofCoalLevelingDevice(29)
………………
10.9InstallationofCleaningDeviceofSmallOvenPorts(30)
…………………
11CokeGuide(31)
…………
11.1GeneralRequirement專用()
31
………………
11.2InstallationofWalkingStructure(31)
…………………
11.3InstallationofSteelStructure(32)
………………
11.4InstallationofCokeGuideGrill(32)
…………
11.5InstallationofPortExtractingDevice(33)
……………
11.6InstallationofCleaningDeviceofOvenPortFrames(33)
……………………
11.7InstallationofCleaningDeviceofOvenPorts(34)
……………………
11.8InstallationofCokeGuideDedustingDevice(35)
…………………
12CoalCharger(36)
…………
12.1GeneralRequirement(36)
…………………
12.2InstallationofWalkingDevice(36)
…………………
12.3InstallationofSteelStructure(37)
……………………
12.4InstallationofCoalHopper(37)
……………
12.5InstallationofCoalFeedingDevice(38)
…………
12.6InstallationofCoverExtractin人人文庫gDevice(38)
…………
12.7InstallationofShuttersofCoversofLiquidAmmoniaExchangeandRisers(39)
…………………
12.8InstallationofDedustingDeviceofCoalCharger(39)
………
13CokeCar,ElectricLocomotiveandCokeTankCar(40)
………………………
13.1InstallationofCokeCar(40)
……………
13.2InstallationofElectricLocomotive(40)
…………………
13.3InstallationofCokeTankCar(40)
…………………
14ProcessSteelStructureandRailsofCokeDryQuench(41)
…………
14.1GeneralRequirement(41)
………………
14.2InstallationofQuenchingChannelSteelStructure(41)
·2·
……………
14.3InstallationofRailsofLiftingDevice(43)
…………………
14.4InstallationofGuideRailsofLiftingHeadframe(44)
……………………
14.5InstallationofRailsofMaintenanceCranes(44)
………………
14.6InstallationofCableGuideFrameofLiftingDevice(44)
……………………
15QuenchingTankofCDQ(46)
……………………
15.1InstallationofShellBodyofQuenchingTank(46)
………………
15.2InstallationofAirSupplyDevice(47)
…
16MechanicalEquipmentforChargingandDischargingSystemofCDQ(49)
………
16.1InstallationofTransverseTractingDevice(49)
…………………
16.2InstallationofLiftingDevice(50)
…………………
16.3InstallationofChargingDevice(51)
………………
16.4InstallationofDischargingDevice(52)
…………………
16.5InstallationofAutomaticPara-positionDevice(53)
………………
17MechanicalEquipmentofGasCirculatingSystemofCDQ(54)
…………
17.1GeneralRequirement(54)
………………
17.2InstallationofPrimaryDeduster(54)
……………
17.3InstallationofSecondaryDeduster(55)
………
17.4InstallationofWaterFeedingPre-heater(56)
………………專用
18AuxiliaryEquipmentofCDQ(57)
…………
18.1GeneralRequirement(57)
…………………
18.2InstallationofElevatorShaft(57)
………
18.3InstallationofDemineralizedWaterTank(57)
…………………
19EquipmentofGasPurificationandChemicalRecovery(59)
…………
19.1GeneralRequirement(59)
………………
19.2AssemblyofTowerEquipment(59)
……………
19.3SiteWeldingofTowerEquipment(61)
………………
19.4InstallationofTowerEquipment(62)
………
19.5InstallationofPartsofTowerEquipment(64)
………………
19.6AssemblyofVesselEquipment(66)
……………
19.7SiteWeldingofVesselEquipment(67)
………………
19.8InstallationofVesselEquipment(68)
………………
19.9InstallationofTankEquipment(69)
…………………
19.10WeldingofTankE人人文庫quipment(71)
………
19.11InstallationofHeat-exchangeEquipment(72)
…………………
19.12InstallationofMechanicalSedimentationTank(73)
…………
19.13InstallationofCentrifugalSeparator(73)
……………………
19.14InstallationofGasPrimaryandFinalCooler(74)
…………
19.15InstallationofElectricalTarSkimmer(74)
………………………
19.16InstallationofSaturator(75)
………
19.17InstallationofPipe-typeHeatingFurnace(75)
………
19.18InstallationofRotaryDrumCrystallizer(77)
……………
19.19InstallationofNaphthaleneRefiner(77)
·3·
………………
19.20InstallationofMaterialCharger(78)
………
19.21InstallationofQuantitativeBarrelFiller(78)
………………………
19.22InstallationofPelleter(78)
20Test-runofMechanicalEquipmentofCoking&ChemicalandThermal-state
……………………
OperationofCokeOven(80)
…………
20.1GeneralRequirement(80)
……………………
20.2Test-runofMaterialStackerandReclaimer(81)
…………………
20.3Test-runofMechanialEquipmentofCokeOven(81)
……………………
20.4Test-runofMovingMechanicalEquipment(82)
………………
20.5Test-runofDryQuenchingUnit(85)
…………
20.6Test-runofGasPurificationandChemicalRecoveryUnit(87)
…………
20.7Thermal-stateOperationofCokeOven(87)
…………
ExplanationofWorkinginThisCode(89)
…………
ListofQuotedStandards(90)
……………
Addition:ExplanationofProvisions(91)
專用
人人文庫
·4·
1GeneralProvisions
1.0.1
Thiscodeisformulatedwithviewtonormalizingtheinstallationandconstructionofcoking
chemicalandmechanicalequipment,promotingtechnicalprogressandensuringWorkquality.
1.0.2
ThiscodeisapplicabletotheWorkinstallationofmetallurgicalcokingcoalprocessing
equipmentandthemechanicalequipmentofthecokeovensystem,thedryquenchingsystemand
thegaspurifyingandchemicalproductrecyclingsystem.
1.0.3
NotonlytherequirementsstipulatedinthiscodeontheWorkinstallationofcoking
chemicalandmechanicalequipment,butalsothoseinthecurrentrelevantonesofthenationshall
becompliedwith.
專用
人人文庫
·1·
2BasicRegulation
2.0.1
Theinstallationofequipmentmustbeperformedbyusingmeasuringinstrumentssubjected
tometrologicalverificationandqualifiedcalibration,andtheaccuracygradesshallmeetthe
requirementsofqualitystandard.
2.0.2
Beforetheinstallationofequipment,thefollowingconstructionworksshallbeprepared:
1
Theself-examinationandjointcheckupofdrawingsshallbeperformed,andrecordsshall
bekept;
2
Constructionsiteshallhavethecorrespondingconstructiontechnicalstandardandtechnical
documentsofconstructionorganizationdesign,constructionscheme,etc.,whichareexaminedand
approved;
3
Technicaldisclosureshallbeperformedtorelatedpersonnelinaccordancewithtechnical
documentsofdesigndocuments,contractagreement,constructiontechnicalstandard,construction
organizationdesign,constructionscheme,etc;
4
Temporaryfacilitiesofequipmentfoundation,plants,roadsfortransportation,water
,,,,專用
sourcepowersupplylightingfirecontroletc.shallmeettherequirementsofequipment
installation;
5
Mainmaterial,constructionmachineryandtoolsandinstrumentsshallmeetthe
requirementsofinstallation.
2.0.3
Beforetheinstallationofequipment,rust,dirtandgreaseonthesurfaceofequipmentand
paintonthebottomsurfaceofequipmentbaseshallberemoved,andtherustremovalandcleaning
CodeforConstructionandAcceptanceof
methodsforequipmentshallmeettherequirementsof
MechanicalEquipmentInstallationWork
GB50231asnationalstandard.
2.0.4
Theinstallationofequipmentshallbeperformedinaccordancewiththespecifiedworking
procedures,andeachworkingprocedureshallbecheckedafterfinishingtoformrecords.Thenext
workingprocedureshallnotbeperformedincaseofnoapprovedexaminationoftheprevious
workingprocedure.
2.0.5
Concealedworksintheinstallationofequipmentshallbeconcealedafterpassingexamination,and
recordsshallbekept.
2.0.6
Equipment人人文庫protectivemeasuresshallbeensuredintheprocessesofequipmentinstallation
andhoistingtoavoiddamagetoequipment.Afterbeinginstalled,equipmentshallbeprotected
well.
2.0.7
Theinstallationofdryquenchingwasteheatboilershallmeettherequirementsofdesign
TechnicalSupervisionRegulationforSafetyofBoilerTechnical
documentsandTSGG0001and
SpecificationforElectricPowerConstructionPartBoilerUnit
2DL5190.2ascurrentnational
standard.
·2·
3EquipmentFoundation,AnchorBoltsandShimPlates
3.1EquipmentFoundation
3.1.1
Beforebeinginstalled,equipmentfoundationshallbesubjectedtohandoveracceptance,and
onenotsubjectedtohandoveracceptanceshallnotbeinstalled.
3.1.2
Thehandoveracceptanceofequipmentfoundationshallbeincompliancewiththefollowing
requirements:
1
Basicacceptancematerialshallbecomplete;
2
Thestrengthgradesoffoundationconcreteshallmeettherequirementsofdesign
documents,andacceptancematerialandrecordsshallbereserved;
3CodeforConstruction
Thepositionandsizeoffoundationshallmeettherequirementsof
andAcceptanceofMechanicalEquipmentInstallationWork
GB50231asnationalstandard;
4
Formworkonthesurfaceoffoundation,anchorboltfixingframe,etc.shallberemoved,and
laitance,oilstain,brokenstone,mud,accumulatedwater,etc.onthesurfaceoffoundationandin
anchorboltholesshallberemoved;
5專用
Built-inanchorboltsshallhavenodamage,threadsshallbecleanedandcoatedwithgrease
andhavetheprotectivemeasures.
3.1.3
Designdocumentsandrelevantspecificationsandprovisionsshallincludeequipmentfoundation
subjectedtosettlementobservation,settlementobservationrecordsandsettlementobservationpointsshall
behandedover,andsettlementobservationshallbeproceededtoperformintheprocessofequipment
installation.
3.2DatumLineandDatumMarkforInstallationofEquipment
3.2.1
Beforetheinstallationofequipment,thedatumlineanddatummarkofinstallationshallbe
set,whichshallbeincompliancewiththefollowingrequirements:
1
Drawthearrangementdiagramsofdatumlineanddatummarkinaccordancewithdesign
documents;
2
Setcentraltargetanddatummarkinaccordancewithbasichandovermaterialandthe
arrangementdiagramsofdatumlineanddatummark;
3
Surveydatumlineanddatummarkinaccordancewithsitesurve人人文庫yingcontrolnetwork;
4
Mainbodyequipmentshallbeembeddedwiththecentraltargetandtheperpetualdatum
mark;
5
Aftersurveying,themeasuringresultreportshallbesubmitted.
3.2.2
AftertheequipmentinstallationWorkisfinished,theperpetualcentraltarget,the
perpetualdatummarkandarrangementdiagramsthereofshallbehandedoverconstructionunits.
3.3AnchorBolts
3.3.1
Theinstallationofanchorboltswithpreformedholesshallbeincompliancewiththe
followingrequirements:
·3·
1
Beforeinstallation,oilstainandoxidescalesonanchorboltsshallberemoved,andthreads
shallbecoatedwithgrease;
2
Anchorboltsshallbeverticalinperformedholes,thedistanceofanyonepartfromhole
wallsshallbelargerthan15mm,andanyonepartshallnotcontactholebottoms;
3
Groutingofreservedanchorboltholesshallmeettherequirementsofdesigndocuments
CodeforConstructionandAcceptanceofMechanicalEquipmentInstallationWork
andGB50231
asthecurrentnationalstandard;
4
Theanchorboltscanbefastenedonlyafterthestrengthofgroutingconcreteinperformed
holesshallreach75%ofdesignstrength,andthefasteningforceofeachboltshallbeuniform;
5
Contactbetweennutsandgasketsandbetweengasketsandequipmentshallbetight.
3.3.2
Theinstallationofbuilt-inanchorboltsshallbeincompliancewiththefollowingrequirements:
1
Beforetheinstallationofequipment,thepositionsandsizesofbuilt-inanchorbolts
shallbecheckedinaccordancewiththeactualpositionsandsizesofboltholesofequipment
base;
2
Partsofanchorbolts,exposedoutofthefoundationshallbevertical,equipmentbaseshall
haveadjustmentmarginwhensleevedintheanchorbolts,andeachanchorboltshallnotbe
jammed.
3.3.3
TheinstallationofanchorboltswithT-shapedheadsshallbeincompliancewiththe
:專用
followingrequirements
1
AnchorboltswithT-shapedheadsandanchorplateshallbematchedinaccordancewith
designdocuments.
2
Beforeequipmentisinposition,trialfittingofanchorboltswithT-shapedheadsshallbe
performed,andthedirectionsofT-shapedheadsshallbemarked.Duringinstallation,T-shaped
headsshallbecorrectlyembeddedintotherectangulargrooveoftheanchorplate.
3
Partsofanchorbolts,whichdonothavethreadsandtheanchorplateshallbecoatedin
accordancewithdesigndocuments.Whendesigndoesnothaverequirements,rust-proofpaintshall
becoated.
4
Sealedfillersshallbepackedintheperformedholesorprotectivepipeinaccordancewith
designdocumentsbeforesecondarygrouting.
3.3.4
Thefasteningofanchorboltswithrequirementsonfasteningforceshallmeettherequirementsof
designdocuments,andafterbeingfastened,boltsshallexposenutsorshallbelevelwithnuts.
3.4ShimPlates
人人文庫
3.4.1
Thearrangementofshimplatesshallmeettherequirementsofdesigndocuments.When
thedesigndoesnothaverequirements,bed-mortarmethod,installationmethodwithoutshim
plates,etc.canbeadopted.
3.4.2CodeforConstructionand
Theinstallationofshimplatesshallmeettherequirementsof
AcceptanceofMechanicalEquipmentInstallationWork
GB50231asnationalstandard.
3.4.3
Beforeequipmentbaseisinposition,thesize,groupnumberandplacingpositionofshim
platesshallbedeterminedinaccordancewiththeshapeandsizeofbase,thediametersofanchor
bolts,thecompressivestrengthoffoundationandequipmentweight.
·4·
4EquipmentandMaterial
4.1Equipment
4.1.1
Equipmentapproachplanshallbeformulatedinaccordancewithequipmentdeliveryscheduleand
constructionschedulefororganization.
4.1.2
Theopen-boxinspectionofequipmentshallkeeprecordsandshallbeincompliancewith
thefollowingrequirements:
1
Checkboxnumber,boxnumberandpackagingcondition,andpackageappearanceshallnot
haveobviousdamage;
2
Equipmentname,modelandspecificationshallmeettherequirementsofdesigndocuments;
3
Checkthenumberofappearancequalityofequipmentandparts,lossanddamagetoparts
shallbeavoided,anddamage,rustanddeformationonsurfaceshallalsobeavoided;
4
Randomtechnicaldocuments,specialtoolsandsparepartsforequipmentboxingshallbe
complete;
5
Equipmentshallincludeconformitycertificates,andimportede專用quipmentshallinclude
commercialinspectionconformitycertificates.
4.1.3
Afterequipmentboxisopened,equipmentandpartsandspecialtoolsshallbekept
properly,anddeformation,damage,rustorlossshallbeavoided.
4.1.4
Duringequipmentconveying,thehoistingpointshallbepositionedatthemarkingposition
ordesignhoistingpointofequipmentandpackagingbox,andduringconveying,protectivemeasures
shallbeprovidedtoavoidequipmentdamage.
4.2Material
4.2.1
Materialapproachplanshallbeformulatedinaccordancewithequipmentdeliveryschedule
andconstructionschedulefororganization.
4.2.2
Rawmaterial,standardparts,steelmembersandsemi-finishedproductsshallbe
subjectedtoacceptanceduringapproachandshallbeincompliancewiththefollowing
requirements:
1
Allqualityconformitycertificatesshallbechecked,andmodels,specifications,textures,
quality,quantityand人人文庫performanceofmaterialshallmeettherequirementsofdesigndocumentsand
currentnationalproductstandard.
2
Materialshallbereinspectedincaseofre-inspectionrequirementsindesigndocumentsand
currentnationalstandard,andthere-inspectionresultshallmeettherequirementsofdesign
documentsandcurrentnationalproductstandard.
3
Thequalityofmaterialobjectsshallbesubjectedtospotcheckinproportion,eachkindis
subjectedtospotcheckby1%andshallnotbelessthan5pieces,anditsappearancequalityand
sizedeviationshallmeettherequirementsofcurrentnationalstandard.
4.2.3
Materialshallbeclassifiedwithmarkinginaccordancewithvarieties,specificationsand
batchnumberforstackingandproperkeeping,damageanddeformationshallbeavoided.
·5·
4.2.4
Themodelsandspecificationsofweldingmaterialshallmeettherequirementsofdesign
documentsandweldingtechnologicaldocument,andthekeeping,drying,cleaning,supply,useand
recyclingofweldingmaterialshallmeettherequirementsofcurrentnationalstandard,product
specificationandtechnicaldocuments.
專用
人人文庫
·6·
5MaterialStackerandReclaimer
5.1GeneralRequirement
5.1.1CodeforConstructionandAcceptanceof
Theinstallationofrailshallmeettherequirementsof
CraneInstallationWork
GB50278ascurrentnationalstandard.
5.1.2CodeforConstructionand
Theinstallationofbeltconveyorshallmeettherequirementsof
AcceptanceofConveyingEquipmentInstallationWork
GB50270ascurrentnationalstandard.
5.1.3
Theconstructionofhigh-strengthboltsshallmeettherequirementsofdesigndocuments
TechnicalSpecificationforHighStrengthBoltConnectionsofSteelStructures
andJGJ82as
currentprofessionalstandard.
5.2InstallationofWalkingStructure
5.2.1
Thewalkingstructureshallbeinstalledaftertheacceptanceofdatumrail.
5.2.2
Theinstallationofdatumrailshallbeincompliancewiththefollowingrequirements:
1
Adjustspacebetweencentersoftwosteelrailsandthecenterlineofrail,withallowable
;專用
deviationof±4.0mm
2
Adjusttheelevationofrailtopsurface,withallowabledeviationof±1.0mm.
5.2.3
Duringtheassemblyofbogieframe,temporarysupportforoverturningshallbearranged.
5.2.4
Theinstallationoftravelingwheelshallbeincompliancewiththefollowingrequirements
(Figure5.2.4):
1
Pointsfallonthecentrallinesoftwosteelrailsthroughthedesignsizesofthecenter
distanceofendwheelsoftworowsoftravelingwheelstoformarectangle,anddifferencebetween
diagonallinesoftherectangleshallnotbelargerthan4.0mm;
2
Thelateraldeviationofwheelsisadjusted,wheelsaredetectedatpointsofX1toX4andY1
toY4,allowabledeviationshallbe1/1000ofwheeldiameter,andthewheeldeviationdirectionsof
wheelsonthesameaxisshallbeopposite;
3
Thehomotopicdifferenceofwheelsatthesameendisadjusted,wheelsaredetectedat
pointsofX5,X6,Y5andY6,andallowabledeviationshallbe2.0mm;
4
Theperpendicularityofendfaceisadjusted,allowabledeviationshallbe1/1000ofwheel
diameter,andupperwheelflan人人文庫geshallinclineoutwards.
Figure5.2.4Detectionfigureoftravelingwheels
1-Travelingwheel;2-Measuringauxiliaryline
·7·
5.2.5
Theinstallationoftravellingbalancershallbeincompliancewiththefollowingrequirements:
1
Longitudinalandlateralintervalsareadjusted,andallowabledeviationshallbe±2.0mm;
2
Differenceofdiagonallinesofuppersurfaceisadjusted,andallowabledeviationshallbe
2.0mm;
3
Thelevelnessofuppersurfaceinlongitudinalandlateraldirectionsisadjusted,and
allowabledeviationshallbe1/1000ofsidelength;
4
Theelevationofuppersurfaceisadjusted,andallowabledeviationshallbe±1.0mm.
5.3InstallationofReversibleDevice
5.3.1
Portframesshouldbeinstalledafterbeingassembledontheground.
5.3.2
Theweldingofportframebeamandlandinglegshallbeperformedaftertheacceptanceof
theelevationoflandinglegtopsurface.
5.3.3
Theinstallationofreversibledeviceshallbeperformedafterthequalifiedinstallationof
portframes.
5.3.4
Duringtheinstallationofreversibledevice,pointofintersectionofthecenterlineoffront
andbackwheelrailsofwalkingstructureandthecenterlineofrailgaugeisusedascenterof
rotation,andcentermarkisindicatedontheportframes.
5.3.5
Beforetheinstallationofreversibledevice,thelargebearingsealingcapshallbe
disassembledtocheckwhetherrust,moistureanddirtexistinsidethereversibledeviceornot專用,and
insufficientlubricatinggreaseisaddedinaccordancewithgradesspecifiedbydesigndocuments.
5.3.6
Theweldingofrotationrailshallmeettherequirementsofdesigndocuments.After
welding,weldsshallbepolishedsmoothly,andsurfaceinspectionshallbeperformeduntilitis
qualified.
5.3.7
Theinstallationofrotationrailshallbecheckedbyextractingmorethan8equaldiversion
pointsonthecircumference,andshallbeincompliancewiththefollowingrequirements:
1
Railradiusisadjusted,andallowabledeviationshallbe±4.0mm;
2
Theelevationofeachpointonthetopsurfaceofrailisadjusted,andallowabledeviation
shallbe±5.0mm;
3
Theradiusofcenteringsupportingrollrailisadjusted,andallowabledeviationshallbe
±4.0mm;
4
Theradiusofrotationpingearisadjusted,andallowabledeviationshallbe±3.0mm;
5
Gapbetweentherollerofcenteringrollandrailisadjusted,andallowabledeviationshallbe
±1.0mm.
5.3.8
人人文庫:
Theinstallationofrotationbalancersshallbeincompliancewiththefollowingrequirements
1
Thelevelnessofuppersurfaceinlongitudinalandlateraldirectionsisadjusted,and
allowabledeviationshallbe1/1000ofsidelength;
2
Sidelengthsofasquareformedbythefourrotationbalancers,andallowabledeviationshall
be±2.0mm;
3
Diagonaldifferenceofthesquareformedbythefourrotationbalancers,andallowable
deviationshallbe4.0mm.
5.4InstallationofCableDrum
5.4.1
Theinstallationofcabledrumshallbeincompliancewiththefollowingrequirements
·8·
(Figure5.4.1):
1
Thelevelnessofthedrumisadjusted,andallowabledeviationshallbe1/1000ofthelength
ofdrum;
2
Thelateraldeviationofthedrumonthedatumlineoftherailisadjustedandisdetectedat
W1andW2,andallowabledeviationshallbe1.0mm.
Figure5.4.1Detectionfigureofcabledrum
1-Levelgauge;2-Drum;3-Travelingrail;4-Plumbbob
5.4.2
Theinstallationofreelshallbeincompliancewiththefollowingrequirements:
1
Thelateraldeviationofthereelandthelongitudinaldatumlineofdrumisadjusted,and
allowabledeviationshallbe5.0mm.
2
Theperpendicularityofthereelisadjusted,andallowabledeviationshallbe2.0mm.專用
5.5InstallationofBeltConveyor,BalanceWeight,AnchorageLocker
5.5.1
Cantileversupportsshouldbeinstalledafterbeingassembledontheground.
5.5.2
Cantileversupportsshallbesupportedbyusingthetemporarysupport,andthetemporary
supportshallhavesufficientbearingcapacityandcanbeheight-adjustable.
5.5.3
Duringassembly,thecantileversupportsshallbepositionedbyusingtheordinarybolts,
andaftertherelativepositionsandstraightnessoftwosectionsofcantileversupportsareadjusted
tomeetrequirements,thecantileversupportsareconnectedbyusinghigh-strengthbolts.
5.5.4
Bucketwheelbodyshouldbeassembledontheground,andthen,hoistedintegrally.
5.5.5
Thetailcarbeltconveyorframeshouldbeassembledontheground,andthen,subjectedto
segmentalhoisting.
5.5.6
Theinstallationofbalanceweightandbalanceexperimentsshallmeettherequirementsof
designandequipmenttechnicaldocuments.
5.5.7
Theassemblyofcantileverbeltconveyorframeshallbeincompliancewiththefollowing
requirements:人人文庫
1
Thecenterlineisadjusted,andallowabledeviationshallbe3.0mm;
2
Altitudedifferenceoflowersurfaceattheconnectionpointisadjusted,andallowable
deviationshallbe5.0mm.
5.5.8
Theinstallationofcantileverbeltconveyorframeshallbeincompliancewiththefollowing
requirements:
1
Thecenterlineisadjusted,andallowabledeviationshallbe10.0mm;
2
Theelevationisadjusted,andallowabledeviationshallbe±10.0mm.
5.5.9
Theassemblyoftailcarbeltconveyorframeshallbeincompliancewiththefollowing
requirements:
·9·
1
Thecenterlineisadjusted,andallowabledeviationshallbe3.0mm;
2
Altitudedifferenceoflowersurfaceattheconnectionpointisadjusted,andallowable
deviationshallbe3.0mm.
5.5.10
Theinstallationoftailcarbeltconveyorframeshallbeincompliancewiththefollowing
requirements:
1
Thecenterlineisadjusted,andallowabledeviationshallbe5.0mm;
2
Theperpendicularityofthesupportinthemiddleisadjusted,andallowabledeviationshall
be1/1000oftheheightofthesupport.
5.5.11
Theinstallationofanchoringlockershallbebasedontherailcenterline,andshallbein
compliancewiththefollowingrequirements:
1
Parallelismisadjusted,andallowabledeviationshallbe3.0mm;
2
Perpendicularityisadjusted,andallowabledeviationshallbe3.0mm.
專用
人人文庫
·01·
6ProtectiveIronPartsandOperatingPlatformofCokeOven
6.1GeneralRequirement
6.1.1
Fortheinstallationofcokeovenbodyequipment,twoconstructiontechnologiesofbuilding
beforeinstallationofbuckstays(hearafterreferredtoasClassA)andinstallingbuckstaysbefore
building(hearafterreferredtoasClassB)maybeadopted.
6.1.2
Beforetheinstallationofequipment,themeasuringresultofthepreviousworking
procedureissubjectedtothecheckofactualmeasurement,simultaneously,thelongitidinaland
lateralcenterlinesofcokeovenbank,thecenterlineofthesidecokingchamber,theinstallation
datumlinesoffrontlinesonmachineandcokesidesandthecenterlineofflueshallbeset,andthe
perpetualcentraltargetanddatummarkshallbeembedded(Figure6.1.2).
專用
Figure6.1.2Datumlineofcokeoven
1-Centerlineofflue;2-Controllineofovenlength;3-Longitidinalcenterlineofcokeoven;
4-Centerlineofsidecokingchamber;5-Lateralcenterlineofcokeoven
6.2InstallationofBuckstays
6.2.1
Buckstaysshallbesubjectedtocheckandacceptancebeforeinstallation,andshallbein
compliancewiththefollowingrequirements:
1
Theoversizeanddeflectionvectorheightofthebuckstays,andtheallowabledeviationof
thedeflectionvectorheightshallbe5.0mm;
2
Sizesandpositionsofbuckstaysboltholesshallmeettherequirementsofdesigndocuments;
3
Lubricatin人人文庫reaseshallbecoatedatthebottomsofbuckstasandbetweenthebuckstas
ggyy
andtheshimplatestofacilitatesliding.
6.2.2
Thedeformationofthebuckstaysshallbeavoidedduringthetransportationandhoisting,
andduringstacking,thebuckstaysshallbeleveledupwithbearingpointsnotlessthan3.
6.2.3
Beforeinstallation,theconcreteofovenhearthshallbesubjectedtocheckandacceptance,
andshallbeincompliancewiththefollowingrequirements:
1
Theedgeofconcreteedgeofovenhearthshallnotbugleoutofthemasonryofthecoke
oven;
2
Thesizeoftheconcretebracketofovenhearthshallmeettherequirementsofdesign
documents;
·11·
3
Gapbetweenthelowerpartofbuckstaysandtheconcretebracketofovenhearthshall
meettherequirementsofdesigndocuments,andshallcontainimpurities.
6.2.4
Thecontactofthesmallprotectiveplateandthemasonryshallbeclose,gapshallbeless
than1.0mm,andcontinuouslengthshallnotbelargerthan100.0mm.
6.2.5
WhentheClassAconstructiontechnologyisadopted,theinstallationofbuckstaysshallbe
incompliancewiththefollowingrequirements(Figure6.2.5):
1
Theelevationofshimplatesofbuckstaysisadjusted,andallowabledeviationshallbe
±5.0mm;
2
Spacebetweenbuckstaysisadjusted,andallowabledeviationshallbe±3.0mm.
6.2.6
WhentheClassBconstructiontechnologyisadopted,theinstallationofbuckstaysshallbe
incompliancewiththefollowingrequirements(Figure6.2.5):
Figure6.2.5Detectionfigureofbuckstaysinstallationofcokeoven專用
1-Buckstays;2-Braceonlowerpart;3-Braceonupperpart
1
Theelevationofshimplatesofbuckstaysisadjusted,andallowabledeviationshallbe
±1.0mm.
2
Spacebetweenbuckstaysintheovenlengthshallbecheckedandadjustedtwice,forthe
firsttime,spaceischeckedandadjustedduringtheinstallationofbuckstaysbeforethepouringof
ovenhearthandthebuildingofovenbottom,andforthesecondtime,spaceischeckedandadjusted
beforetheovenbodyisbuilttothebottomofthecokingchamberandtheprotectiveplateis
+5.0
installed.Theallowabledeviationoftheovenbottomis0mm,theallowabledeviationofthe
+7.0+16.0
bottomofthecokingchamberis0mm,andtheallowabledeviationofovenroofis-12.0mm.
3
Gapsofbuckstaysintheovenbankdirectionshallbecheckedandadjustedtwice,the
allowabledeviationoftheovenbottomis±3.0mm,theallowabledeviationofthebottomofthe
cokingchamberis±5.0mm,thefirstallowabledeviationofovenroofis±7.0mm,andthesecond
allowabledeviationofovenroofis±3.0mm.
6.3InstallationofSmallBuckstays
人人文庫
6.3.1
Smallbuckstaysshallbeclosetothesinglewallsurfaceofregenerativechamber.
6.3.2
Theallowabledeviationofthecenterlineofthesmallbuckstaysandthecenterlineofthe
singlewallshallbe±2.0mm.
6.3.3
Thelengthofcompressedspringduringinstallationshallmeettherequirementsofdesign
documents.Whenthedesigndoesnotrequirements,allowabledeviationshallbe±2.0mm.
6.4InstallationofProtectivePlates
6.4.1
Buckstaysshallbesubjectedtocheckandacceptancebeforeinstallation,andshallbein
compliancewiththefollowingrequirements:
·21·
1
Cornersaroundtheprotectiveplateshallbesmoothandtransitional,andshallnothave
flangesandacuteangles;
2
Thecastingsurfaceoftheprotectiveplateshallbeflatandsmooth,andshallnothavedefectsof
sandholes,honeycombs,pores,flash,bumps,etc;
3
Themeasuredvalueofthegeometricalsizeoftheprotectiveplateshallmeettherequirementsof
designdocuments;
4
Theconstructionofthethermalinsulationmaterialoftheprotectiveplateliningshallmeet
therequirementsofdesigndocuments.
6.4.2
Beforetheinstallationoftheprotectiveplate,theelevationoftheovenshoulderatthe
bottomofthecokingchamberhandedoverduringovenbuildingshallbecheckedandshallmeetthe
requirementsofdesigndocuments.
6.4.3
Themodel,specificationandignitionlossofsealingfillershallmeettherequirementsof
designdocuments.
6.4.4
Sealingfillerbetweentheprotectiveplateandthemasonryshallbetight,theamountof
compressionofthesealingfillershallmeettherequirementsofdesigndocuments,andwhenthe
1mmfeelergaugeisinserted,thelengthofcontinuousinsertionshallnotbelargerthan100.0mm.
6.4.5
Theoverlappinglengthofsealingfillerbetweentheprotectiveplateandthemasonryshall
notlessthan90.0mm.
6.4.6專用
Theinstallationoftheprotectiveplateshallbeincompliancewiththefollowingrequirements:
1
Theprotectiveplateshallbeverticallyhoistedtobeinstalledfromtheupperend;
2
Thesideoftheprotectiveplatemustnotbebulgedoutofthewallofthecokingchamber;
3
Distancebetweentheadjacentprotectiveplatesandtheovenwallofthecokingchamber
shallbeadjusteduniformly.
6.4.7
WhentheClassAconstructiontechnologyisadopted,theinstallationoftheprotective
plateshallbeincompliancewiththefollowingrequirements:
1
Thecenterofovenbankisadjusted,andallowabledeviationshallbe3.0mm;
2
Elevationisadjusted,andallowabledeviationshallbe±2.0mm;
3
Aftertheprotectiveplateisfastenedunderthepressure,theallowabledeviationofgap
+2.0
betweentheadjacentprotectiveplateshallbe0mm,andtheprotectiveplatesshallbeonthesame
verticalplane,andallowabledeviationshallbe5.0mm.
6.4.8
WhentheClassBconstructiontechnologyisadopted,theinstallationoftheprotectiveplate
shallbeincompliancewiththefollowingrequirements:
1
Theinstallationaccurac人人文庫yofbuckstaysshallbere-inspectedbeforetheinstallationofthe
protectiveplate,andshallmeettherequirementsofarticle6.2.6ofthiscode;
2
Thegapoftheprotectiveplatesintheovenlengthdirectionisadjusted,andallowable
+2.0
deviationshallbe0mm;
3
Thegapoftheprotectiveplatesintheovenbankdirectionisadjusted,andallowable
deviationshallbe±2.0mm;
4
Theelevationoftheprotectiveplateisadjusted,andallowabledeviationshallbe±2.0mm.
6.5InstallationofOvenPortFramesandNogPlates
6.5.1
Theovenportframesshallbesubjectedtocheckandacceptancebeforeinstallation,and
·31·
shallbeincompliancewiththefollowingrequirements:
1
Thesizeandallowabledeviationofovenportframesshallmeettherequirementsofdesign
documents;
2
Cornersaroundtheovenportframesshallbesmoothandtransitional,andshallnothave
flangesandacuteangles;
3
Thecontactsurfaceoftheovenportframesandtheovenportknifeedgeshallbeflatand
smooth,andshallnothavedefectsofsandholes,honeycombs,pores,flash,bumps,etc.
6.5.2
Theinstallationofthesealingfilleroftheovenportframesshallbeincompliancewiththe
followingrequirements:
1
Themodel,specificationandignitionlossofsealingfillershallmeettherequirementsof
designdocuments,andprotectivemeasuresareadoptedforthesealingfillerwithgoodpaste;
2
Thejointofeachlayerofsealingfillerbetweentheovenportframesandtheprotective
plateshallbestaggered,theoverlappinglengthshallbelargerthan90.0mm,andthesealingfiller
shallbetightenedandcompacted;
3
Theamountofcompressionofthesealingfilleroftheovenportframesshallmeetthe
requirementsofdesigndocuments.
6.5.3
Thegeometricsizesoftheovenportframesandprotectiveplatepositioningpinshallbe
checkedbeforetheinstallationoftheovenportframesandshallmeetthere專用quirementsofdesign
documents.
6.5.4
Theinneredgeoftheovenportframesshallnotprotrudeoutoftheouteredgeofthe
protectiveplateaftertheinstallationoftheovenportframes.
6.5.5
Thenogplatesoftheovenportframesshallbefixed,andtheelevationofthetopsurfaceof
thenogplatesshallbelowerthanthebottomsurfaceofthecokingchamber.
6.5.6
WhentheClassAconstructiontechnologyisadopted,thedeformationoftheovenport
framesdoesnotoccurunderthepressure.
6.5.7
WhentheClassAconstructiontechnologyisadopted,theinstallationoftheovenport
framesshallbeincompliancewiththefollowingrequirements:
1
Gapoftheovenportframesintheovenbankdirectionisadjusted,andallowabledeviation
shallbe±2.0mm;
2
Thelevelnessofthenogplatesurfaceisadjusted,andallowabledeviationshallbe1/500of
thesidelengthofthenogplate;
3
Theelevationofrollbracketisadjusted,allowabledeviationshallbe±1.0mm,andthe
differenceofleftandri人人文庫ghtelevationsofrollbracketis±0.5mm;
4
Thestampmarkofthebottomelevationofthecokingchamberontheovenportframesand
thebottomelevationofthecokingchamberareadjusted,andallowabledeviationshallbe±1mm.
6.5.8
WhentheClassBconstructiontechnologyisadopted,theinstallationoftheovenport
framesshallbeincompliancewiththefollowingrequirements:
1
Gapoftheovenportframesintheovenbankdirectionisadjusted,andallowabledeviation
shallbe±2.0mm;
2
Theperpendicularityoftheovenportframesisadjusted,andallowabledeviationshallbe
4.0mm;
3
Theelevationofrollbracketisadjusted,allowabledeviationshallbe±0.5mm,andthe
·41·
differenceofleftandrightelevationsofrollbracketis±0.5mm;
4
Thestampmarkofthebottomelevationofthecokingchamberontheovenportframesand
thebottomelevationofthecokingchamberareadjusted,andallowabledeviationshallbe±1mm.
6.6InstallationofOvenPorts
6.6.1
Ovenportsshallbesubjectedtocheckandacceptancebeforeinstallation,andshallbein
compliancewiththefollowingrequirements:
1
Themachiningsurfaceofovenportandknifeedgeshallbeflatandsmooth,andshallnot
havedefectsofsandholes,honeycombs,pores,flash,bumps,etc;
2
Smallovenportshallbeopenedandclosedflexibly,andshallnotbejammed;
3
Theconstructionofthermalinsulationmaterialoftheovenportliningshallmeetthe
requirementsofdesigndocuments.
6.6.2
Beforetheinstallationofovenport,ovenportknifeedgeandthespringofovenportbolt
shallbeintheloosenedstate,andtheovenportknifeedgeshallhaveprotectivemeasuresduring
installationtoavoiddamagetoknifeedge.
6.6.3
Coincidenceshallberealizedbetweenovenridingwheelandportframecarrierrollerbase
andbetweenupperandlowerportlatchesandhooks.
6.6.4
Thecontactoftheovenportknifeedgeandtheovenportframesshallbeti專用ght,gapshallbe
lessthan0.1mm,andthecontinuouslengthofthegapshallbelessthan100.0mm.
6.6.5
Spacebetweenadjustingnutsofupperandlowerportlatchesofovenportandportlatches
shallmeettherequirementsofdesigndocuments.
6.6.6
Ovenportlatchesandvariousboltsshallbeadjustedrespectivelyintheearlierandlater
stagesofovendry-off.
6.7InstallationofLongitudinalandLateralBracings
6.7.1
Longitudinalandlateralbracingsshallbesubjectedtocheckandacceptancebeforeinstallation,
andshallbeincompliancewiththefollowingrequirement:
1
Thefull-lengthflexivityoflateralbraceshallnotbelargerthan10.0mm;
2+40.0
Theallowabledeviationofthetotallengthoflateralbraceshallbe-20.0mm,andthe
+20.0
allowabledeviationofthreadlengthshallbe-10.0mm;
3
Longitudinalbracingsmustnothavepermanentdeformation.
6.7.2
Springsoflongitudinalandlateralbracingsshallcontainfactorcompressionvaluereport,
andtheallowabledeviationofthecom人人文庫pressedspringsduringinstallationshallbe±2.0mm.
6.7.3
Afterlongitudinalandlateralbracingsareinstalledandadjusted,theyshallnotcontact
witheachother.
6.7.4
Theinstallationoflateralbracingsshallbeincompliancewiththefollowingrequirements:
1
Afterbeinginstalled,lateralbracingsontheupperpartshallbekeptstraight,andthe
allowabledeviationofelevationandcentershallbe±5.0mm;
2
Lateralbracingsontheupperpartshallbeprovidedwiththeprotectivedeviceaccordingto
therequirementsofdesigndocuments,whichcanmovefreelyintheprotectivesleeve.
6.7.5
Theinstallationoflongitudinalbracingsshallbeincompliancewiththefollowingrequirements:
1
Longitudinalbracingsshallbeweldedonsiteontheovenroof,andthepositionsofwelds
·51·
shallbestaggeredwiththetopofcombustionchamber;
2
Thequalityoftheweldsoflongitudinalbracingsshallmeettherequirementsofdesign
documents.
6.8InstallationofPlatformsontheCokePusherSideandCokeGuideSide
6.8.1
Mainmembersofsteelcolumn,beams,etc.shallbere-inspected,andmainsizesshallmeet
CodeforAcceptanceofConstructionQualityofSteel
therequirementsofdesigndocumentsand
StructureWork
GB50205.
6.8.2
Theallowabledeviationofthesurfaceelevationofcastironplatepavedontheplatformson
thecokepushersideandcokeguidesideshallbe±5.0mm.
6.8.3
Thegradientofcastironplatebetweencokeguiderailsshallmeettherequirementsof
designdocuments.
6.8.4
Theinstallationofplatformsonthecokepushersideandcokeguidesideshallbein
compliancewiththefollowingrequirements:
10
Theelevationofcolumntopisadjusted,andallowabledeviationshallbe-0.5mm;
2
Distanceofcolumncenterisadjusted,andallowabledeviationshallbe±5.0mm;
3
Perpendicularityofcolumnisadjusted,andallowabledeviationshallbe1/1000ofcolumn
height;
4專用
Theelevationsofplatformsonthecokepushersideandcokeguidesideareadjustedand
aredetectedontheuppersurfaceofsteelbeam,allowabledeviationonthecokesideshallbe
±3.0mm,andallowabledeviationonthepushersideshallbe±5.0mm;
5
Spacebetweenthetopofsteelbeamandbuckstaysisadjusted,andallowabledeviation
+5.0
shallbe0mm;
6
Theelevationsofbracketsofplatformsareadjusted,andallowabledeviationshallbe
0
-5.0mm.
人人文庫
·61·
7HeatingandExchangeDeviceundertheCokeOven
7.1InstallationofGasMainPipelines,BranchPipelineandDownspouts
7.1.1
Thedatumlineofpipeinstallationshallbesetonthefoundationaccordingtothedatum
lineofcokeoven.
7.1.2
Themodelsandspecificationsofvariousvalvesshallmeettherequirementsofdesign
documents,andvariousvalvesshallbeinstalledafterair-tighttestisqualified.
7.1.3
Theassemblyandweldingofgaspipelineshallmeettherequirementsofdesigndocuments
CodeforConstructionandAcceptanceofIndustrialMetallicPiping
andGB50235ascurrent
nationalstandard.
7.1.4
Whenthebranchpipeisconnectedtothemainpipe,theopenporediameterofthemain
pipeislargerthantheouterdiameterofthebranchpipe,butshouldnotexceed5.0mm,andthe
insertingdepthofthebranchpipeshouldnotexceed3.0mm.
7.1.5
Theinstallationofthefixingbracketandslidingbracketofthemainpipeshallmeetthe
requirementsofdesigndocuments.
7.1.6專用
Thepipelineshallinclineinthewaterflowdirection,andthegradientshallmeetthe
requirementsofdesigndocuments.
7.1.7
Afterbeinginstalled,thegaspipelineshallbesubjectedtotheair-tighttestofthesystem
CodeforConstructionandAcceptanceof
andshallmeettherequirementsofdesigndocumentsand
IndustrialMetallicPiping
GB50235ascurrentnationalstandard.
7.1.8
Installationofgasmainpipelines,branchpipelineanddownspoutsshallbeincompliance
withthefollowingrequirements:
1
Centersofmixedgasmainpipesonthecokepushersideandcokeguidesideandcokeoven
gasmainpipeareadjusted,andallowabledeviationshallbe5.0mm;
2
Elevationsofmixedgasmainpipesonthecokepushersideandcokeguidesideandcoke
ovengasmainpipeareadjusted,andallowabledeviationshallbe±5.0mm;
3
Thecenterofdistributionstandpipeisadjusted,andallowabledeviationshallbe3.0mm;
4
Thelevelnessofdistributionstandpipeflangeisadjusted,andallowabledeviationshallbe
1/500ofouterdiameterofflange;
5
Theelevationofdistributionstand人人文庫pipeflangeisadjusted,andallowabledeviationshallbe
±5.0mm;
6
Theperpendicularityofthedownspoutsisadjusted,andallowabledeviationshallbe
3.0mm.
7.2InstallationofRegulatingCock,ExchangeCockandOrificePlateBox
7.2.1
Theregulatingcock,exchangecockandorificeplateboxshallmeettherequirementsof
designdocuments,andareinstalledafterpressuretestisqualified.
7.2.2
Theoddandevennumberandon/offstateoftheexchangecockandtheindicationofthe
engraveddirectionshallmeettherequirementsofdesigndocuments.
·71·
7.2.3
Gapsofupperandlowerpositionsbetweenexchangecockwrenchandcocksquarehead
shallnotbelargerthan0.3mm,andgapsshallnotoccuronleftandlowersides.
7.2.4
Thecenteroftheexchangecockshallbeonthestraightline,andallowabledeviationshall
be3.0mm.
7.2.5
Theinstallationofflangesofregulatingcock,orificeplateboxandexchangecockshall
CodeforConstructionandAcceptanceofIndustrialMetallicPiping
meettherequirementsofGB
50235ascurrentnationalstandard.
7.3InstallationofWasteGasExchangeShutter
7.3.1
Wastegasexchangeshuttershallbesubjectedtocheckandacceptancebeforeinstallation,
andshallbeincompliancewiththefollowingrequirement:
1
Theleaktestofgasthalliumandwastegasthalliumshallbeperformedaccordingtothe
requirementsofdesigndocuments;
2
Wastegasthalliumrodorgasthalliumrodshallnotbebent,andshallnotbejammed
duringliftingorfreedropping;
3
Theturningplateinthevalvebodyshallbeflexiblyrotated,andtheturningplateshallnot
bejammedintheoffposition;
4
Theon/offdirectionofairportregulationturningplateinthewaste專用gasvalveshallbe
consistent,andon/offpositionanddirectionindicationshallbemarkedontheindexdial.
7.3.2
Gapofwastegasexchangeshutterandgaparoundsmallfluefaucetandsocketshallbe
uniform,andtheallowabledeviationofthelongitudinalcenterlineofthewastegasexchange
shuttershallbe3.0mm.
7.3.3
Theallowabledeviationofthecenterelevationoftheelevationofbifurcatedpipeflangeof
thewastegasexchangeshuttershallbe±5.0mm,andtheperpendicularityofflangesurfaceshall
notbelargerthan1/500offlangediameter.
7.3.4
Theaircapisinthefullclosingstate,andthegapofthecontactsurfaceshallsmallerthan
0.05mm.
7.3.5
Thestrokeofthewastegasthalliumrodandthegasthalliumrodarecheckedwithinthe
allowabledeviationscopeofthestrokeoftheexchangeoilcylinder,andtheallowabledeviationof
theliftingheightshallbe±5.0mm.
7.4InstallationofGasExchanger
7.4.1
Theallowabledeviationofthecenterlinesofexchan人人文庫geoilcylinderandfrontandrearchain
wheelsshallbe3.0mm.
7.4.2
Theallowabledeviationofthestrokeofexchangeoilcylindershallbe±10.0mm.
7.4.3
Theinstallationofexchangeoilcylindershallbeincompliancewiththefollowing
requirements:
1
Thecenterlineofexchangeoilcylinderisadjusted,andallowabledeviationshallbe
2.0mm;
2
Thelevelnessofexchangeoilcylinderisadjusted,andallowabledeviationshallbe1/500;
ofthelengthofoilcylinder;
3
Theelevationofexchangeoilcylinderisadjusted,andallowabledeviationshallbe±2.0mm.
·81·
7.5InstallationofExchangeDrivingStructure
7.5.1
Theexchangedrivingstructureshallbeinstalledaftertheinstallationoftheheatinggas
pipelineandtheexchangeshutterisqualified.
7.5.2
Theexchangedrivingstructureispositionedonthewheelstandattheresistancewall,the
installationelevationshallbedeterminedaccordingtothecenterelevationsofthechainwheels,and
thecentersofthewheelstandchainwheelsofthesamesystemshallbeconsistent.
7.5.3
Beforetheinstallationoftheexchangewrench,theon/offpositionoftheexchangecock
shallbecheckedbycontrastingtotheheatingsystemdiagram,andtheallowabledeviationofthe
wrenchturningonandturningofftheexchangecockatthefullturning-onandfullturning-off
positionshallbe±2.0mm.
7.5.4
Thebearingpulleyofthethalliumrodbraceofthewastegasvalveshallsupportthebrace,
theallowabledeviationofthecenterlineofthepulleyshallbe3.0mm;andtheallowabledeviation
oftheelevationofthepulleyshallbe±5.0mm.
7.5.5
Beforetheinstallationofthewrenchturningofandturningoffthewastegasvalve,the
directionofwrenchandthetransmissionstateoffan-shapedwheelandairdampertransmission
levershallbecheckedbycontrastingtotheheatingsystemdiagramandtheactiondiagramofthe
exchangeshutter,andtheallowabledeviationofthewrenchatthefullturnin專用g-onandfullturning-
offpositionshallbe±3.0mm.
7.5.6
Theallowabledeviationofthestrokeoftheexchangetransmissionbraceshallbe
±10.0mm.
7.5.7
Theinstallationoftheexchangedrivingstructureshallbeincompliancewiththefollowing
requirements:
1
Thecenterofthechainwheelbaseisadjusted,andallowabledeviationshallbe3.0mm;
2
Theelevationofthechainwheelbaseisadjusted,andallowabledeviationshallbe
±5.0mm;
3
Thecenterofthebracesupportisadjusted,andallowabledeviationshallbe3.0mm;
4
Theelevationofthebracesupportisadjusted,andallowabledeviationshallbe±5.0mm.
7.6InstallationofStackGateValve
7.6.1
Flueshuttershallbeinstalledcompletelybeforeovendry-off.
7.6.2
Flueshuttershallbepreassembledbeforeinstallation,andtheallowabledeviationofgap
betweenturningplateandflueshallbe±5.0mm.人人文庫
7.6.3
Duringinstallation,flueshuttershallkeepverticalandflexiblerotation,sealingcoverplate
shallbetight,theon/offpositionandon/offdirectionofindexdialshallmeettherequirementsof
designdocuments.
7.6.4
Theinstallationofthestackgatevalveshallbeincompliancewiththefollowing
requirements:
1
Thecenterofthestackgatevalveisadjusted,andallowabledeviationshallbe10.0mm;
2
Theelevationthestackgatevalveisadjusted,andallowabledeviationshallbe±10.0mm;
3
Thelevelnessofbeamonthetopofthestackgatevalveisadjusted,andallowabledeviation
shallbe1/1000ofbeamlength.
·91·
8EquipmentontheTopofCokeOven
8.1InstallationofGasHeadersandLiquidAmmoniaPipes
8.1.1
Thegasheadersshouldbemadeinsections,andmaybeinstalledafterpassingexamination
CodeforConstructionandAcceptanceof
accordingtotherequirementsofdesigndocumentsand
FieldequipmentIndustrialPipeWeldingWork
,GB50683ascurrentnationalstandard.
8.1.2
Twopipesectionsofthegasheadersshallbeconnectedbyusingtheexternally-lapped
connectingplate,andtheweldofthegasheadersshallbesubjectedtonondestructiveexamination
accordingtotherequirementsofdesigndocuments.
8.1.3
Fortheinstallationoftheammoniawaterbranchpipe,theconnectorpositionshallbe
checkedaccordingtodesigndocuments,andthepipelinerunissetaccordingtotheactualsite.
8.1.4
Theliquidammoniapipeslineshallbesubjectedtowaterpressuretestaccordingtothe
requirementsofdesigndocuments.Whenthedesigndoesnothaverequirements,testpressureshall
be1.5timesofworkingpressure,andtheliquidammoniapipeslineisqualifiedwithoutleakage
after30minutes.
8.1.5專用
Afterthepressuretestoftheliquidammoniapipeslineisqualified,theliquidammonia
pipeslineshallbesubjectedtowaterwashingandairpurge.
8.1.6
Beforeclosing,thegasheadersmaybeclosedafterbeingcleaned.
8.1.7
Thegasheadersshouldbeinstalledinthecoldstateandshallbeincompliancewiththe
followingrequirements:
1
Thecenterofthegasheadersisadjusted,andallowabledeviationshallbe3.0mm;
2
Theelevationofthegasheadersisadjusted,andallowabledeviationshallbe±5.0mm;
3
Thelongitudinalandlateralcentersofthegasheadersandthewatersealvalveconnecting
flangeisadjusted,andallowabledeviationshallbe3.0mm;
4
Theelevationofthewatersealvalveflangeofthegasheadersisadjusted,andallowable
deviationshallbe±3.0mm.
8.2InstallationofRisersandCrossoverMains
8.2.1
Beforetheinstallationoftherisers,thecenterlinesofbasesoftherisersshallbechecked,
andtheallowabledeviationofthebasesofan人人文庫ytworisersshallbe3.0mm.
8.2.2
Therisersandcrossovermainsshouldbeinpositioninthecoldstateandadjustedinthe
thermalstate.Therisersandcrossovermainsshallbeconnectedtemporarilybeforeoven
temperaturereaches650℃oventemperaturereaches650℃therisersshallbefixedafterthegaps
aroundthebirdmouthsoftherisersandthewatersealvalveareadjustedtobeuniformand
jammingdoesnotexist.
8.2.3
Afterthewatersealcoversofrisersareinstalled,andthecheckofwatersealheightand
leakagetestareperformedaccordingtotherequirementsofdesigndocuments,andtheallowable
deviationofwatersealheightshallbe±5mm.
8.2.4
Afterthewatersealcoversofrisersareinstalled,counterweightshallbeadjusted,sothat
·02·
itcannotbeclosedautomaticallyafterbeingopened.
8.2.5
Therotationofhighandlow-pressureliquidammoniaconversionmechanismshallbe
flexible,theopeningandclosingstateshallbecorrect,andliquidammoniashallhavegoodspraying
andshallbepreventedfrombeingsprayedinthecokingchamber.
8.2.6
Afterrisers,crossovermainsandwatersealvalves,etc.areinstalledandadjusted,damaged
paintedpositionsshallbecoatedagain.
8.2.7
Theinstallationofrisersshallbeincompliancewiththefollowingrequirements:
1
Thecentersofriserbodiesareadjusted,andtheallowabledeviationofthecentersofany
tworisersshallbe3.0mm;
2
Theelevationsoftopcoversofrisersareadjusted,andallowabledeviationshallbe
±5.0mm;
3
Theperpendicularityofriserbodiesareadjusted,andallowabledeviationshallbe1/500of
heightsofriserbodies.
8.3InstallationofGuidePipesforCokeGuideandCoalChargingDedusting
8.3.1
Connectorforfixingthededustingguidepipeandthecokeguideandthededustingdevice
ofthecoalchargingcarshallbeadjustedinthethermalstatetobefixed.
8.3.2
Theelevation,longitudinalandlateralcenterlines,perpendicularit專用yandoverallsizeofeach
connectionflangeofconcentrateddedustingfixingpipeshallmeettherequirementsofdesign
documents.
8.3.3
Anti-explosionvalveshallhavenojamming.
8.3.4
Pipelineflangeshallbefastened,sealshallhavenodamage,andsupportsandhangersshall
befirmandreliable.
8.3.5
Theallowabledeviationofdistancebetweentheflangeendfaceofeachfixedconnectorof
thededustingguidepipeandcenterlinesofrailsofcokeguideandcoalchargingcarshallbe
±20.0mm.
8.3.6
Theallowabledeviationofthecenterofeachfixedconnectorofthededustingguidepipe
andthecenterlineofeachcokingchambershallbe40.0mm.
人人文庫
·12·
9AuxiliaryEquipmentofCokeOven
9.1InstallationofTestEquipmentforOvenPortRepairStation,
CokePushingRamandCoalLevelingBar
9.1.1
Installationofequipmentforovenportrepairstationshallbeincompliancewiththe
followingrequirements:
1
Thecenterofwinchisadjusted,andallowabledeviationshallbe5.00;
2
Theelevationofwinchisadjusted,andallowabledeviationshallbe±5.0mm;
3
Thecenteroffixingframeisadjusted,andallowabledeviationshallbe5.00;
4
Theelevationoffixingframeisadjusted,andallowabledeviationshallbe±5.0mm;
5
Theperpendicularityoffixingframeisadjusted,andallowabledeviationshallbe1/1000of
frameheight;
6
Therailgaugeoflandinggearisadjusted,andallowabledeviationshallbe±3.0mm;
7
Theelevationofguiderailoflandinggearisadjusted,andallowabledeviationshallbe
±2.0mm.
9.1.2
Theinstallationoftestequipmentforcokepushingramandcoallevelin專用gbarshallbein
compliancewiththefollowingrequirements:
1
Thelongitudinalcenteroftestridingwheelgroupofcoallevelingbarisadjusted,and
allowabledeviationshallbe5.0mm;
2
Theelevationoftestridingwheelgroupofcoallevelingbarisadjusted,andallowable
0
deviationshallbe-5.0mm,andrelativeheightdifferenceshallnotbelargerthan2.0mm;
3
Thelongitudinalcenteroftestplatformofcokepushingramisadjusted,andallowable
deviationshallbe5.0mm;
4
Theelevationoftestplatformofcokepushingramisadjusted,andallowabledeviation
0
shallbe-5.0mm.
9.2InstallationofCollectingPlatesofWetQuenchingTower
9.2.1
Theinstallationofcollectingplatesshallbeincompliancewiththefollowingrequirements:
1
Thespacebetweencollectingplatesisadjusted,andallowabledeviationshallbe±5.0mm;
2
Theelevationofcollectin人人文庫gplatesisadjusted,andallowabledeviationshallbe±10.0mm;
3
Thecenterofcollectingplatesisadjusted,andallowabledeviationshallbe10.0mm.
9.3InstallationofCoalFeedingDeviceofCoalTower
9.3.1
Theinstallationofdischargespoutofcoaltowershallincompliancewiththefollowing
requirements:
1
Thecenterofdischargespoutisadjusted,andallowabledeviationshallbe5.0mm;
2
Theelevationofdischargespoutisadjusted,andallowabledeviationshallbe±5.0mm.
9.3.2
Theinstallationofbeltconveyorofcoaltowershallincompliancewiththefollowing
requirements:
·22·
1
Thecenterofbeltconveyorisadjusted,andallowabledeviationshallbe5.0mm;
2
Theelevationofbeltconveyorisadjusted,andallowabledeviationshallbe±5.0mm.
9.4InstallationofScaleforCoalChargerofCoalTower
9.4.1
Theelevationoftopsurfaceatrailjointoftherailsectionofweighingmachineshallbe0to
1.0mmlowerthanelevationsoftopsurfacesofrailattwoends.
9.4.2
Theinstallationofscaleforcoalchargershallbeincompliancewiththefollowingrequirements:
1
Thecenterofsensorisadjusted,andallowabledeviationshallbe1.0mm;
2
Theelevationofsensorisadjusted,andallowabledeviationshallbe±1.0mm;
3
Thelevelnessofsensorbaseisadjusted,andallowabledeviationshallbe1/1000ofside
lengthofbase;
4
Theelevationsofrailsareadjusted,andallowabledeviationshallbe±2.0mm;
5
Thecentersofrailsareadjusted,andallowabledeviationshallbe2.0mm.
9.5InstallationofRailsofCokePusher,CoalChargerandCokeCar
9.5.1
Railsshallbesubjectedtocheckandacceptancebeforeinstallation,andshallbein
compliancewiththefollowingrequirement:
1
Railsshallhavenotorsionaldeformation;
2專用
Steelrailendfacesshallbeperpendiculartolongitudinalaxesofsteelrails;
3
Steelrailsshallnothaveseriousrustingandotherobvioussurfacedefects.
9.5.2
Fortheinstallationofrails,thelongitudinalcenterlineofovenbankofcokeovenisusedas
thedatum,andtheperpetualcentertargetisprovided.
9.5.3
Thepositionsofjointsoftwoparallelrailsshallbestaggered,andthestaggeringdistance
shallnotbeequaltobasedistanceoffrontandrearwheels.
9.5.4
Carbumpersandbuffersontwosidesatthesameendshallcontactsimultaneously.
9.5.5
Theelevationsofcoalchargerrailsshallbeperformedinthelaterstageofovendry-off,and
railsarefixedaftertheelevationsareadjustedaccordingtotheactualelevationofovenroofofcoke
oven.
9.5.6
Theinstallationofrailsofcokepusher,coalchargercarandcokecarshallbeincompliance
withthefollowingrequirements:
1
Thecentersofrailsareadjusted,andallowabledeviationshallbe2.0mm;
2
Theelevationsofrailplanesareadjusted,andallowabledeviationshallbe±5.0mm;
3+1.0
Gapsofrail人人文庫jointsareadjusted,andallowabledeviationshallbe0mm;
4
Staggeringofrailjointsisadjusted,andallowabledeviationshallbe1.0mm;
5
Spanofrailsisadjusted,andallowabledeviationshallbe±2.0mm.
9.6InstallationofRailsofCokeGuide
9.6.1
Railsshallbesubjectedtocheckandacceptancebeforeinstallation,andshallbeincompliance
withthefollowingrequirement:
1
Steelrailsshallhavenotorsionaldeformation;
2
Steelrailendfacesshallbeperpendiculartolongitudinalaxesofsteelrails;
3
Steelrailsshallnothaveseriousrustingandotherobvioussurfacedefects.
·32·
9.6.2
Fortheinstallationofsteelrails,thelongitudinalcenterlineofovenbankofcokeovenis
usedasthedatum,andtheperpetualcentertargetisprovided.
9.6.3
Thepositionsofjointsoftwoparallelrailsshallbestaggered,andthestaggeringdistance
shallnotbeequaltobasedistanceoffrontandrearwheels.
9.6.4
Carbumpersandbuffersontwosidesatthesameendshallcontactsimultaneously.
9.6.5
Railsofcokeguideontheplatformoncokeguidesideontheoverbodysectionofcokeoven
shallbeadjustedandfixedafterovendry-offtemperaturereaches650℃.
9.6.6
Theinstallationofcokeguideshallbeincompliancewiththefollowingrequirements:
1
Thecentersofrailsareadjusted,andallowabledeviationshallbe2.0mm;
2+1.0
Gapsofrailjointsareadjusted,andallowabledeviationshallbe0mm;
3
Staggeringofrailjointsisadjusted,andallowabledeviationshallbe1.0mm;
4
Spanofrailsisadjusted,andallowabledeviationshallbe±2.0mm;
5
Cokeguideisprovidedwithtworails,thetworailsareontheplatformoncokeguideside,
theallowabledeviationoftheelevationoftherailontheovensideshallbe±2.0mm,andthe
+3.0
allowabledeviationoftheelevationoftherailonthereverseovensideshallbe0mm;
6
Cokeguideisprovidedwithtworails,oneisontheplatformoncokeguideside,andwhen
theotheroneisonthecodeguidededustingsupport,theallowabledeviationofelevationsofthe
railsonovensideandreverseovensideshallbe±2.0mm;
7
,專用,
Cokeguideisprovidedwiththreerailstworailsareontheplatformoncokeguideside
andwhentheotheroneisonthecodeguidededustingsupport,theallowabledeviationofelevations
oftherailsonovensideandreverseovensideshallbe±2.0mm.
人人文庫
·42·
10CokePusher
10.1GeneralRequirement
10.1.1
Beforetheinstallationofcokepusher,walkingrailshallbesubjectedtoacceptancecheck,
andrailswhichdonotpassacceptancemustnotbeusedfortheinstallationofequipment.
10.1.2
Fortheinstallationofcokepusher,thecenterlineofwalkingrailofcokepusherandcoke
pushingcenterlineshallbeusedasdatumlineandshallbeperpendiculartoeachother,andthe
allowabledeviationoforthogonaldegreeshallbe0.1/1000.
10.1.3
Theinstallationpositionofcokepushershouldbeattheendplatformofcokeovenand
shallbestaggeredwiththeinstallationpositionofcoalchargercar.
10.1.4
Thecokepusherisinstalledonthebasisofsettlement,railsshallbesubjectedto
settlementobservationperiodicallyintheinstallationprocess,thecontactpointofeachwheeland
railshallbeonthesamehorizontalplane,andheightdifferenceshallnotbelargerthan2.0mm.
10.1.5
Theinstallationofhydraulic,pneumaticandlubricatingequipmentandpipelinesshall
CodeforConstructionandAcceptanceofConveyerEquipment
meettherequirementsof
InstallationWork專用
GB50270ascurrentnationalstandard.
10.1.7
Theinstallationofventilatingandair-conditioningequipmentshallmeettherequirements
CodeforConstructionandAcceptanceofVentilationandAirConditioningWork
ofGB50243as
currentnationalstandard.
10.1.8CodeforConstruction
Theinstallationofsteelstructureshallmeettherequirementsof
andAcceptanceofSteelStructureWork
GB50205ascurrentnationalstandard.
10.2InstallationofWalkingStructure
10.2.1
Datumanddatummarkshallbesetonthewalkingrailwithdatumsection,wheeltrackline,
spanlineandcokepushingcenterlinearesetbytakingthecenterlineofwalkingrailontheovensideas
datum,andthecokepushingcenterlineshallbeperpendiculartothecenterlineofcokeoven.
10.2.2
Theinstallationcenterofwalkingstructureshallbeadjustedbytakingthefactorymark
onthewalkingbeamasdatum.
10.2.3
Fortheinstallationofthewalkingstructure,wheelpartsshallbeputonthesteelrailsand
supportedbyusing人人文庫thetemporarysupport,andwalkingbeamisinstalledafterthelevelingofwheel
parts.
10.2.4
Adjustingshimplatebetweenthebaseofeachtransmissionmechanismandequipment
shallbecushionedcompactly,andtheconnectingboltsshallbeconsistentinrun-throughdirection
andshallbefastenedintime.
10.2.5
Theinstallationofwalkingstructureshallbeincompliancewiththefollowingrequirements:
1
Thewheeltrackoffrontandrearwalkingwheelsisadjusted,andallowabledeviationshall
be±2.0mm;
2
Thespanofwalkinggirdersisadjusted,andallowabledeviationshallbe±2.0mm;
3
Thediagonaldifferenceofwalkinggirdersisadjusted,andallowabledeviationshallbe
·52·
3.0mm;
4
Thedeflectionofwheelsontwosidesinhorizontaldirectionisadjusted,andallowable
deviationshallbe1/1000ofpointdistanceontwosides;
5
Thehomolateraldifferenceofwheelonsamesideisadjusted,andallowabledeviationshall
be2.0mm;
6
Theperpendicularityofwheelendfaceisadjusted,theupperrimofwheelshallincline
towardstheoutsideofrails,andallowabledeviationshallbe1/500ofwheeldiameter;
7
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