噴漆品質管理

噴漆品質管理PAINTS

QUALITY

CONTROLPrepared

by:

QSMC

SQE Rick

MiaoOct

20

2003

revision

01試漆試產漸進生產計劃（SLR

）PPAP,SIP,SOPready送承認量產漸進生產計劃（SLM)RTS量產噴漆量產前管制流程穩(wěn)定量產直通率目標量產點檢漆廠線上稽核量產SL-制程不良P-chartSQRC

Review試漆報告CPK

report調漆及噴漆參數標準

PMP，SIP

and

SOP試產前SL噴漆稽核點檢噴漆周月報-直通率目標-周月品質改善

(3

up

chart

andpainting

monthly

reportISSUE異常處理-

DELL

5

C

report-

TFC

SCAR-

LESSON

LEARN噴漆品質系統(tǒng)管理噴漆制程管理流程Thickness

CPKbuildingColor

match

CPKbuildingthickness

Spec

and

CPK

in.--Trial

run

units

min.

30pcs--Fix

the

painting

parameter.----Painting

applicators

take

care.--

Yield

rate

meet

target.--Top

5

issue

with

FA

and

CA.to

in

Spec.----co-work

with

paints

suppliers-t-rTyrial

run

units

min.

30pcs.--Fix

the

painting

tints

ratio.--Painting

suppliers

take

care.--co-work

with

paints

suppliers

trycolor

and

Thickness

CPK

>1.33.--Trial

run

min.

3

lots(each

lots

30pcs)--QSMC

SQE

involve

each

CPK

reportReview.--All

reliability

should

be

pass-e-dT.rail

run

min.

100pcs

for

yield

rateYield

rateCPK

ContinuesTrial

Run

buildingPainting

Applicators

Trail

run

process

flowchart--co-work

with

paints

suppliers

tr-y-.color

and

thickness

Spec

and

CPK.

inPainting

color

with

tints

adjustme-n-t.reliability

testing

passed.--.yield

rate

can

support

RTS.building

Trail

run

okSafety

launch

build--Before

RTS

3K

trial

run

safety

laun--

After

RTS

5KMP

safety

launch.--

Safety

launch

with

issue

highlight.with

FA

and

CA

per

day.試漆PROCSS流程Spec.PMP

creation----Color

chip----PDS

and

Cosmetic

&

testingSpec.--Trail

run

min.

100pcs

for

yield

rate--

Yield

rate

meet

target.--Top

5

issue

with

FA

and

CA.--Based

on

trail

run

result

createPMP.--Painting

parameter.----Painting

ratio

viscosity

Sp-e-cR.eliability

testing

and

color

&

film

building.--Co-work

with

TFC

IQC

to

create

SOPand

SIP--Customer

Spec.

and

QC

and

processkey

point.Painting

Applicators

Trail

run

system

flowchartYield

rateSIP

and

SOPcreation--.color

and

thickness

Spec

and

CPK.

in--.reliability

testing

passed.--Painting

ratio

and

viscosity

paramete-r-..yield

rate

can

support

RTS.--FAI

and

IPQC

check

items.--Flash

time

&

oven

temp.

and

time.building

Trail

run

okSafety

launch

build--Before

RTS

3K

trial

run

safety

laun--

After

RTS

5KMP

safety

launch.--

Safety

launch

with

issue

highlight.with

FA

and

CA

per

day.試漆SYSTEM流程Supplier

Paint

Safe

Launch

StatusExample

of

Reporting

formatCorrective

Action

Tracking

LogExample

ofReporting

formatPainting

PMP噴漆測試項目SPCE噴漆量產前點檢表Painting

CPK

report涂裝試作參數記錄試漆報告Dell2K

Monocoat

with

twoapplicationsOperation

Guide

–

PlasticPretreatment2

k

MonocoatDFT

≒

10

-15

umBaking

(30

mins@

60

C)Baking

(30

mins@

60

C)PackingflashFlashAll

information

is

given

in

good

faith

but

users

must

satisfy

themselves

that

there

are

nocircumstances

requiring

additional

information

or

precautions

or

the

verification

of

details

givenEH10/022

k

MonocoatDFT

≒

10

-15

umInspectDefectNoYes#NoYes2000

gritsandingInspectDefect1.2.#This

step

is

only

allowed

one

time.

If

part

is

still

defective

after

passingthrough

the

second

application

station

twice

,

the

part

must

be

scrapped.Total

DFT

will

range

from

20-45

microns.Paints

process

flowchartDell2K

Monocoat

with

oneApplicationOperation

Guide

–

PlasticPretreatmentWith

Mineral

Spirits2

K

MonocoatDFT

≒

20

-30

umBaking

(30

mins@

60

C)Substrate

Temp.flashEH10/02Scuff

SandingWith

2000

gritCleanYesInspectDefectPackage1.2.3.No

more

than

1

time

rework;Total

DFT

20

-

60

microns;Dell

need

to

confirm

total

DFT.4

. The

process

will

be

modified

based

on

line

condition.All

information

is

given

in

good

faith

but

users

must

satisfy

themselves

that

there

are

nocircumstances

requiring

additional

information

or

precautions

or

the

verification

of

details

given3

-5

mins@AmbientCoolNO

Down

2

Hrslater4

-

48

hrs

laterXPM

60360

S:

XPH

80002

:

M

850

-59572=

4

:

1

:

1Viscosity:

12

—18

Seconds

NK

2

#Issue

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