氮氣增壓機可編輯

PAGE1PAGE6高壓機技術(shù)文件TechnicaldocumentforHighpressurepackageIngersoll-RandAirSystemSolutionsVENDORDOC.NO. TOTALSERVICE:AirCompressor:DOCUMENTTITLE:704AcademeofMarineMr.Co.,Ltd.REQ.NO.REV.DATEDESCRIPTIONCHECKAPPROVEDAUTH’DVendor’sName:SalesRepresentative:高壓活塞機組技術(shù)文件TechnicalDocumentforHighPressurePackage英格索蘭壓縮機有限公司Ingersoll-RandAirCompressorLtd.產(chǎn)品價格明細(xì)表及交貨期EquipmentPriceSheet&Lead-time1.1價格明細(xì)表EquipmentPriceSheet設(shè)備名稱Description型號Model數(shù)量Qty單價Price總價Total高壓壓縮機15T2E15/351￥160,000.00￥160,000.00整體撬裝////智能控制選項////總價(不含船檢)￥160.000.002.設(shè)備的供貨范圍和性能和供貨進度 Equipmentspecificationandscopeofsupplyandcomprehensiveschedule 2.1 壓縮機、供貨范圍Model Compressorspecification&scopeofsupply 英格索蘭公司的T30型壓縮機是一種單動作，3級壓縮，風(fēng)冷型，重載，高壓往復(fù)式壓縮機.此種壓縮機由全封閉式電機拖動，所有部件均裝在一公共底盤上，便于運輸及安裝.．具體特點和供貨范圍如下： Ingersoll-RandType30single-acting,3-stage,heavydutyhighpressurereciprocatingaircompressor,drivenbyaTEFCmotor.Allcomponentsaremountedonasubbasec/wfollowing:曲軸箱–100%鑄鐵設(shè)計，以支撐懸臂式曲軸。氣缸和曲軸箱直接用螺栓連接在一起。曲軸箱是完全密封式，便于檢查維修。FRAMEThe100%castironframeisdesignedtosupporttheoverhungcrankshaft.Cylindersboltdirectlytothecastironframe.Frameiscompletelysealedyetallowsformaximumaccessibility曲軸-獨特的懸掛式設(shè)計，由2個球軸承支撐，曲軸銷軸套可以更換。整個曲軸用一內(nèi)置式平衡鐵平衡，以確保平穩(wěn)運行。CRANKSHAFTAuniqueoverhungdesignsupportedbytwoheavy-dutyballbearingswithreplaceablecrankpinbushing.Entireshaftisbalancedwithanintegralcounterweighttoinsuresmoothoperation.連接桿-單件設(shè)計。這種簡單，容易維修的連桿只可和懸壁式曲軸箱一起使用。連桿內(nèi)曲軸銷襯套精確安裝，無需任何調(diào)整。CONNECTINGRODSSolidone-piecedesign.Thesesimple,easytomaintainrodscanbeusedonlywithanoverhungcrankshaft.Crankpinbushinginsidetherodisprecisiongroundrequiringnoalignment.氣缸–100%鑄鐵，獨立鑄造并用螺栓以V型結(jié)構(gòu)安裝在曲軸箱上。氣缸精確細(xì)磨加工，含油量低。環(huán)型翅片狀氣缸可以確保360度散去氣缸內(nèi)的熱量。CYLINDERSTheseare100%castiron,separatelycastandindividuallyboltedtotheframeinaV-typeconfiguration.Thecylindersareprecisionhonedforlowoilcarryover.Radialfinsonthecylindershelpremoveheatandensure360degreecoolingofthecylinders.活塞–第一級和第二級利用一個標(biāo)準(zhǔn)推進型活塞，第2級利用一個尖塔型活塞。PISTONSThefirstsandsecondstagesutilizeastandardautomotivetypepistonwhilethethirdstageutilizesasteepletypeposition.環(huán)–第一級和第二級壓縮利用一個壓縮環(huán)，一個刮油環(huán)和二個油控制環(huán)，第三級壓縮利用5個壓縮環(huán)和一個刮油環(huán)。RINGSThefirstandsecondstagesutilizeonecompressionring,oneoilscrapperring,andtwooilcontrolrings,whilethethirdstageutilizesfivecompressionringsandoneoilscrapperring.飛輪–鑄鐵風(fēng)扇狀的飛輪產(chǎn)生旋風(fēng)氣流冷卻深翅式氣缸以及深翅式中冷。飛輪有良好的平衡以確保振動最小。FLYWHEELThecastironfantypeflywheelforcesacycloneairblasttoprovidecoolingforthedeepfinnedcylinders,multi-finnedcoppertubeintercooler,andfinnedtubeafter-cooler.Theflywheelisbalancedtokeepvibrationtoaminimum.中間冷卻器–級間深翅式中間冷卻器可以提供最大的冷卻區(qū)域。它們被直接安裝在風(fēng)輪的氣流端以散去級間的壓縮熱，降低機組的運行溫度和功率，確保機組的流量。中間冷卻器上有安全閥，防止系統(tǒng)產(chǎn)生過壓。INTERCOOLERTheintercoolersbetweenstagesareoffinnedcoppertubeconstructiontoprovidemaximumcoolingarea.Theyarelocateddirectlyintheflywheelairblasttoremovetheheatofcompressionsbetweenstages.Thiskeepsrunningtemperaturesandpowerneedstoaminimum,ensuringhighairdeliveryforhorsepowerexpended.Theintercoolersareprovidedwithreliefvalvestopreventover-pressurization.中冷壓力表–中級壓力表的讀數(shù)可以提示何時閥門需要保養(yǎng)，當(dāng)閥門在級間高壓的情況下需要維修的時候，它能給予提示，避免拆卸檢查。INTERCOOLERPRESSUREGAUGEApressuregaugereadingpressureintheintercooler(s)indicateswhenvalvemaintenanceisrequiredwithoutcostlytear-downinspections,inthecaseofhighinter-stagepressure.潤滑–運行部件使用飛濺式潤滑方式，簡單和可靠。潤滑用吸油器與連接桿成為一體，不會脫落和松弛。LUBRICATIONSplashlubricationofrunningpartsissimpleandreliable.Lubricationdippersareintegralwithconnectingrodsandcannotcomeloose排氣止回閥–裝在在后冷卻器上DischargecheckvalveAssembleontheafter-cooler離心卸荷裝置–自動釋放來自中冷和氣缸中的空氣，防止機組過載啟動，避免電機發(fā)生早期磨損。CENTRIFUGALUNLOADERThecentrifugalunloaderautomaticallybleedstheairfromintercoolerandcylinders,preventingthecompressorfromstartingagainstfullload.Thisprotectsthemotorfromprematurewear.低油位開關(guān)–低油位開關(guān)防止機組在油位低的情況下運行。LOWOILLEVELSWITCHLowoillevelswitchpreventsunitfromoperatingwhenoilislow.風(fēng)冷式后冷卻器–風(fēng)冷式后冷卻器使機組的排氣溫度比環(huán)境溫度高約20oC左右。AIRCOOLEDAFTERCOOLERAir-cooledafter-coolerlowersdischargeairtemperaturetowithin20oCofambienttemperature.排污管–排污管安裝在二級與三級壓縮之間，在機組的排氣端處，以分離和排放冷凝水。DRAINLEGSAdrainlegissuppliedbetweenthesecondandthirdstageandatthedischargeoftheunittohelpseparateanddrainthecondensate.自動冷凝排放系統(tǒng)–自動冷凝排放閥安裝在排氣分離器/排污管處，當(dāng)壓縮機停機或在恒速控制下卸載運行時，或當(dāng)定時電磁閥在延期運行時中斷了控制壓力，自動排放冷凝水。AUTOMATICCONDENSATEDRAINSYSTEMAnautomaticcondensatedrainissuppliedonthedischargeseparator/drainlegtoautomaticallydraincondensatewhenthecompressorstops,unloadsduringconstantspeedcontroloperation,orwhenthetimer&solenoidvalveinterruptsthecontrolairpressureduringextendedruntimes.定時電磁閥–在延時運行期間，定時電磁閥可以定時操作自動冷凝水排污閥。TIMER&SOLENOIDVALVEAtimerandsolenoidvalveprovidespreset,electricallytimedintervalsforoperatingtheautomaticcondensatedrainsystemduringextendedruntimes. 底盤–壓縮機主機和電機被安裝在一個重型鋼板底盤上。BASEThecompressorandmotorarealignedonaheavysteelbase.驅(qū)動–全封閉保護罩的V型皮帶驅(qū)動，帶皮帶張緊裝置，方便調(diào)節(jié)皮帶的松緊度。DRIVEThedriveisV-belttypewithprovisionforeasyadjustmentofbeltslack.Aneasilyremoved,totallyenclosedbeltguardisstandardequipment.電機-1450轉(zhuǎn)速(rpm)，標(biāo)準(zhǔn)交流電機，IEC底座，IP54，1.15服務(wù)系數(shù)，自潤滑球型軸承。標(biāo)準(zhǔn)電壓為400±10V/3/50HZ。MOTORStandardACmotorsare1450rpm,IECframe,IP54,1.15S.F.andgreaselubricatedballbearings.Standardthreephasemotorvoltagesare400±10V/3/50HZ.啟動器–包含NEMA1外殼，手動復(fù)位按鈕，on/off開關(guān)，控制電路，120V控制變壓器和熱保護裝置。DELUXESTARTERNon-CombinationDeluxestartersprovidefull-voltagecontrolofelectricmotors.TheyincludeNEMA1enclosure,manualresetbutton,on/offswitch,fusedcontrolcircuit,120voltcontroltransformer,andthermalrelayswhichprovideoverloadprotection.出廠時灌注了高壓機合成潤滑油XL-740HTFactoryfilledSyntheticfluidXL-740HT2.2 壓縮機性能和工程參數(shù)Type名稱AirCompressor空壓機Mode型號15T2E15/35Manufacturer制造商Ingersoll-Rand英格索蘭Capacity流量m3/h62Dischargepressure最大排氣壓力Mpa3.5MotorNominalpower電機名義功率HP15Noiselevel噪音dB(A)84Powerrequirement電源V/Hz/Ph380/50/3MaxEnvironmentTemp.最高環(huán)境溫度oC46Coolingmethod冷卻方式Air-cooled風(fēng)冷Motorprotectionclass電機防護等級IP54Connection排氣接口NPT1/2Outlinedimension(L/W/H)外形尺寸mm1900/670/1560Weight機組重量Kg8903.0 技術(shù)文件提供和交付時間表 Scopeofdesignandsupplyofdocumentationbybothparties3.1. 圖紙將提供2份 Allthedrawingswillbeofferedin4copies3.2 圖紙和文件 交付時間 DrawingsandDocumentationDelivery(aftercontracteffective) 基礎(chǔ)及外型圖 1個月 Foundationplan&outline 1month 電器原理圖和端子出線圖 1個月 Electricalschematic 1month 使用手冊 隨機發(fā)運 Instructionbook/PartList Shippedwiththepackage4.0. 性能保證值和測試方法 Guaranteeditems&performancetestvalues4.1. 壓縮機性能保證值 GuaranteeFigureoftheCompressor: +/-2%流量,+/-4%功率消耗 +/-2%oncapacity,+/-4%onspecificpowerconsumption4.2 測試方法 TheMethodofTest CAGI(美國壓縮空氣與壓縮氣體研究所)5.0 產(chǎn)品質(zhì)量一貫制協(xié)議 Qualityagreement賣方的任僅限于合同規(guī)定的設(shè)備，賣方對任何間接的或由此產(chǎn)生的損失不負(fù)擔(dān)任何責(zé)任。 Theseller’sresponsibilityshallbelimitedtothevalueoftheequipmentcoveredbythiscontract.Thesellerwillnotbeliableforanyindirectorconsequentiallossordamage.質(zhì)量保證：賣方保證合同貨物選材優(yōu)良，加工先進，全新且未使用過的。質(zhì)量及規(guī)格符合合同規(guī)定。保證期為設(shè)備投入使用日后12個月，或為實際裝船日后18個月，以先到者為準(zhǔn)。但如果賣方未能將所訂貨物按時交貨，或不能及時派遣試車指導(dǎo)專家，那么保質(zhì)期將相應(yīng)延長。 GuaranteeofQuality:Thesellerguaranteethatthecommodityhereofismadeofthebestmaterialswithfirstclassworkmanship,brandnewandunused,andcompliesinallrespectswiththequalityandspecificationsstipulatedinthiscontract.Theguaranteeperiodshallbetwelve(12)monthscountingfromthedateonwhichtheequipmentbeingputintooperationoreighteen(18)monthscountingfromtheactualshippingdateoftheequipment,whicheveroccursfirst.However,ifstartupisdelayedbecauseofpostponingofthesellers,thewarrantycanbeextendedbythesame(delayed)period.6.0. 設(shè)備制造和質(zhì)量檢驗標(biāo)準(zhǔn) EQUIPMENTINSPECTIONANDITSSTANDARDS6.1. 合同中所規(guī)定的由賣方提供的設(shè)備和材料必須經(jīng)過出廠前的測試和檢 驗，并帶有測試報告。 TheequipmentandmaterialswithinthescopeoftheSellersuppliedinthecontractmustundergotheex-worksqualityinspection,examinationandtestrunandbedeliveredwithqualitycertificates.6.2. 買方同意賣方根據(jù)簽署合同時賣方國家有效的標(biāo)準(zhǔn)來設(shè)計、制造和檢測 賣方提供的設(shè)備。 TheBuyeragreesthattheequipmentsuppliedbytheSeller