模具確認(rèn)清單

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,,MOULDMANUFACTUREREVIEW,,,,,,

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CUSTOMER,,,,,,,PROJECT,

PARTNO,,,,,,,TOOLNO,

PARTDESCRIPTION,,,,,,,,

TOOLMAKER,,,,,DesignReviewinBlue,,Reviewedby:,

DATEOFREVIEW,,,,,ToolreviewBlack,,RM/,

S=Satisfactory:,,NS=NotSatisfactory-CorrectionRequired:,,,,,,N/A=NotApplicable

,ITEM,,,,,ACTIONREQUIRED-NOTES,,

,,,,,,DesignIssues,,AllIssuesareToolmakingIssues

,CORE后模,,S,NS,N/A,,,

,PartingLineAppearance-partcontinuation分型面---沿伸到產(chǎn)品,,,,,,,

,BedOutAppearance插穿位、碰穿位,,,,,,,

,PartAreaAppearance產(chǎn)品表面,,,,,,,

,NoSharpedges/Safetyissues沒尖的邊或安全因素,,,,,,,

,PolishperCustomerSpec按客人要求省模,,,,,,,

,IsanyWeldVisible燒焊痕跡是否可見,,,,,,,

,Ribs/part-SharpCorners骨位、產(chǎn)品是否有尖角,,,,,,,

,Allinserts/componentsareidentified確認(rèn)所有的鑲件或組件,,,,,,,

,WaterLinesareidentified確認(rèn)運水,,,,,,,

,"WaterC.BareOk-fittingAccessOK運水C.B是否OK,配入OK",,,,,,,

,AllinsertsareFlush-Fitwell清洗和配好所有的鑲件,,,,,,,

,Runner/GateinsertsOK,,,,,,,

,Insert&LifterPocket-Edgessharp鑲件和斜頂槽的邊是否是尖的,,,,,,,

,RunnersandgatesPolished熱流道和水口處要省模,,,,,,,

,RadsatRunner/Gateintersections熱流道或水口交匯處的R角,,,,,,,

,RunnerEjectorPins熱流道頂針,,,,,,,

,WearplateshaveGreaseGrooves耐磨片上的油槽,,,,,,,

,PressurePadsOK壓力塊是否安裝好,,,,,,,

,Screws/ThreadsOK螺絲和螺紋是否ok,,,,,,,

,O-RingsMatchInsertHoles,,,,,,,

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,SLIDES,,,,,,,

,AllComponentsidentified確認(rèn)所有的組件,,,,,,,

,IsanyWeldVisible燒焊痕跡是否可見,,,,,,,

,HeatTreatInformation熱處理信息,,,,,,,

,AllcomponentsHardnesschecked所有組件硬度檢測,,,,,,,

,PocketsClean槽是否保持清潔,,,,,,,

,WearplatesfitandscrewsOK是否配好耐磨片和螺絲,,,,,,,

,Guides-FitandScrewsOK是否配好導(dǎo)套和螺絲,,,,,,,

,Grease/DirtGroovesOK油槽或排污槽是否安裝好,,,,,,,

,FeelerGageCheckSlidetoGuides用塞尺測量從行位到導(dǎo)套,,,,,,,

,SlideRetainer-checkStripperbolt行位限位塊---檢查推板螺絲,,,,,,,

,SlideretainerfunctionOK行位限位塊的功能是否可以,,,,,,,

,SlidemovesFreely行位靈活地移動,,,,,,,

,AllScrews/threadsareOK所有的螺絲和螺紋是否可以,,,,,,,

,HoleforanglePinhasRADIUS斜導(dǎo)柱孔有R角,,,,,,,

,HoleandRadiusaresmooth-polished孔和R角都要省模和保持光滑,,,,,,,

,BedoutonSlide-appearance行位表面飛模,,,,,,,

,Slidedoesnotrideup/lockupwhenitentersBedout行位進行飛模時，行位不會鎖著,,,,,,,

,SlideMatchesCavity/Core-PartapperanceandFunctionisOK行位配入前后模，產(chǎn)品表面和功能是否ok,,,,,,,

,Slidemoldingpolishisslidelineofdraw行位省劃線的部位,,,,,,,

,Wearplates/Guideshavegrease/dirtgrooves耐磨片或?qū)Р凼欠裼杏椭蛭酃?,,,,,,

,GraphiteGuideshaveNOGrease石墨沒有油脂,,,,,,,

,Unnecessarysharpedgesareremoved不必要的尖邊要去除,,,,,,,

,HydraulicSlidefunction油缸行位的功能,,,,,,,

,HydraulicSlideMechanicallock油缸行位機械鎖,,,,,,,

,HydraulicSlideLockCylinderLock油缸行位鎖塊,,,,,,,

,HydraulicSlideLimitswitches油缸行位限位開關(guān),,,,,,,

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,EjectorPins頂針,,,,,,,

,Pins&Plateareclearlyidentified確認(rèn)針和板,,,,,,,

,PushthroughCoreeasily頂針容易推入后模,,,,,,,

,PushintoEjectorplateCounterBore頂針插入頂針板鎖著沉頭孔,,,,,,,

,Headisfreetomoveinplate板的頭部可以自由地移動,,,,,,,

,RotationlockinginplateisOK防旋轉(zhuǎn)的鎖緊塊是否OK,,,,,,,

,Headisnotproudofplate(.05mm)頂針頭離板留有（0.05mm)的間隙,,,,,,,

,AlignmentplatetocoreisOK板配入后模OK,,,,,,,

,FrontofPinisFlushtocore針配入后模,,,,,,,

,RingPinPolish-DraftOK銷釘初步省模OK,,,,,,,

,RingPinsharpedgebroken銷釘尖邊斷了,,,,,,,

,Suckerpinreamisnotexcessive,,,,,,,

,SpruepullerUndercutOK拉桿倒扣OK,,,,,,,

,RotatingRunnerbushingfunctions轉(zhuǎn)動熱流道司套的功能,,,,,,,

,RunnerEjpinsOK熱流道頂針是否ok,,,,,,,

,Returnpinshaveclearanceincore后?；蒯樣虚g隙,,,,,,,

,Returnpinshaveradatfront回針前頭部有R角,,,,,,,

,UrethaneSpringReturnPinSafety聚氨酯彈簧和回針使用是否安全,,,,,,,

,DieSpringEjectorPlateSafety頂針板彈簧使用是否安全,,,,,,,

,NoSafetyrequired-isOK?沒有安全要求,,,,,,,

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,EjectorBoxAssembly,,,,,,,

,EjGuideBushO.D.havesmallfloat中托司套的外徑值可以有小的浮動,,,,,,,

,OD-Fuarecia-H7fit(SlipFit)nohammer外徑--Fuarecia--硬度H7--不必用錘子,,,,,,,

,EjGuideBushI.D.isOK確認(rèn)中托司套內(nèi)徑是OK,,,,,,,

,EjGuidebushC.Bis+.01mm頂針導(dǎo)套C.B尺寸加0.01mm,,,,,,,

,GraphitebushhaveNOGrease石墨導(dǎo)套沒有油脂,,,,,,,

,EjGuideperCustomerSpec頂針導(dǎo)套是否按客人要求,,,,,,,

,ShortofCore(notengaged)后模短了，不適合安裝,,,,,,,

,SlipFitintoCore容易配入后模,,,,,,,

,0.1to0.2mmclearancetocore到后模有0.1-0.2mm間隙,,,,,,,

,Fuarecia-enter&.3to.5clearanceFuarecia---留有0.3-0.5的間隙,,,,,,,

,Faurecia-ClampPlateretainerinBackPlateFaurecia-底板夾板限位塊是否OK,,,,,,,

,Allscrews-ThreadsareOK所有的螺絲和螺紋ok,,,,,,,

,DowelsareThreadedforremoval管釘有螺紋便于取出,,,,,,,

,StoporRestbuttonsareOK限位塊是否ok,,,,,,,

,AssembledEjectionmovesfreely裝的頂針板可以自由移動,,,,,,,

,MachineK.O.extensions加工去除多余的部分,,,,,,,

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,HydEj.AssemblyOK裝油缸頂針OK,,,,,,,

,GuidePinAirvents&Sizeofvents導(dǎo)針排氣及大小,,,,,,,

,EjectionLSswitchtop&Bottom(Fuarecia),,,,,,,

,EjBoxCoverPlate擋塵板,,,,,,,

,Ejectionstroketested頂針行程檢測,,,,,,,

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Lifters/UpandAways/EjectorBars,,,,,,,,

,AllComponentsidentified確認(rèn)所有組件,,,,,,,

,LifterHeadapperance(Weld-etc.)斜頂頭表面（燒焊等等）,,,,,,,

,LiftertoRodfit-NotLoose桿配入斜頂，合適（不會很松）,,,,,,,

,BedOutlandissufficient留給飛模的位置合適,,,,,,,

**,Lifterwithrodenterscorefreely斜頂桿可以靈活地插入后模,,,,,,,

**,"Lifterroddoesnot""shift""lifter吊模橋不能移動斜頂",,,,,,,

,"BackofcoreLifterGuidesorLifterRodBushingsdonot""shift""Lifter",,,,,,,

,SharpedgesarenotRazoredges尖邊不能像剪刀,,,,,,,

,Traveldirectionedgesareclear(LowerthanCore)orroundedtonotscuffplastic明確移動的邊要低于后模，和來回移動不要磨損塑膠,,,,,,,

,LifterRodtoEjCaralignmentOK吊模橋配入頂針行位,,,,,,,

,LifterCars-Appearance行位斜頂表面,,,,,,,

,Liftercars-Screws/Threads斜頂行位---螺絲或螺紋,,,,,,,

,Caris0.1mmcleareachside行位兩邊有0.1mm的間隙,,,,,,,

,Nosharpedges(lineoftravel)沒有尖的邊,,,,,,,

,Dirt/greaseGroovesinguides油脂和污垢在導(dǎo)套上,,,,,,,

,ScrewCBforroddepthOK螺絲CB配入桿的深度合適,,,,,,,

,ScrewthreadisDiax2length兩倍直徑的螺絲紋,,,,,,,

,AccesstoScrewthroughClampPlate用螺絲拴著夾板,,,,,,,

,TravelClearance-CartoPocketends從行位到槽底留有間隙可以進行移動,,,,,,,

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,CAVITY,,,,,,,

,PartingLineAppearance分型面,,,,,,,

,BedOutAppearance插穿位、碰穿位,,,,,,,

,PartAreaAppearance產(chǎn)品表面,,,,,,,

,Allinserts/componentsareidentified確認(rèn)所有的鑲件或組件,,,,,,,

,NoSharpedges/Safetyissues沒尖的邊或安全因素,,,,,,,

,PolishperCustomerSpec按客人要求省模,,,,,,,

,IsanyWeldVisible燒焊痕跡是否可見,,,,,,,

,WaterLinesareidentified確認(rèn)運水,,,,,,,

,"WaterC.BareOk-fittingAccessOK運水C.B是否OK,配入OK",,,,,,,

,AllinsertsareFlush-Fitwell清洗和配好所有的鑲件,,,,,,,

,Screws/ThreadsOK螺絲和螺紋是否ok,,,,,,,

,,,,,,,,,

,SLIDES行位,,,,,,,

,AnglePinsarenotLoose斜導(dǎo)柱不松,,,,,,,

,AnglePinshavefullballend斜導(dǎo)柱的底部是圓的,,,,,,,

,Headislockedwithaflat-notround鎖緊的頭部是平的不是圓的,,,,,,,

,AnglePinassemblyisperSpecification斜導(dǎo)柱裝配的規(guī)格要求,,,,,,,

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HotRunner/HotDrop&ElectricBoxes熱流道和接線盒,,,,,,,,

,Tipengagementlength/Diameter插入長度和直徑,,,,,,,

,TipLengthdoesNothitCore(molddisc)末端的長度合適（不會觸到后模）,,,,,,,

,DropNumberstampedintopartorrunner熱流道的編碼鑲在產(chǎn)品或熱流道上,,,,,,,

,LocatingatManifoldisOK裝在板上是否ok,,,