MSA分析報(bào)告樣本

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,,,,量具重復(fù)性和再現(xiàn)性數(shù)據(jù)收集表,,,,,,,,,,,,,,,,,量具重復(fù)性和再現(xiàn)性報(bào)告,,,,,,,,,,"控制中心線為10個(gè)樣品均值的平均值,控制上限其與D2R之和(控制下限為其與D2R之差),而在這里測(cè)量中產(chǎn)生的.所以X控制圖為測(cè)量過(guò)程中可能產(chǎn)生的一個(gè)",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,GAGEREPEATABILITYANDREPRODUCIBILITYDATASHEET,,,,,,,,,測(cè)定日期:,,,,,,,,,,,,,,,,,,,"控制界限,而測(cè)得10個(gè)產(chǎn)品的平均值最接近產(chǎn)品的實(shí)際值,代表了產(chǎn)品的實(shí)際過(guò)程式變差,若產(chǎn)品的實(shí)際過(guò)程變差比測(cè)量帶來(lái)的誤關(guān)還要小的話",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,檢測(cè)責(zé)任者:,,,,,,,,GAGEREPEATABILITYANDREPRODUCIBILITYREPORT,,,,,,,,,,,",則其太部分點(diǎn)落在測(cè)量誤差控制界限內(nèi).",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,品番/品名:,ELF0607RA-122J-PF,,,量具名稱:,數(shù)字毫歐表,,,,,工序位置:,,,,,,,,,,,,,,,,測(cè)定日:,,,"如果所有極差都受控,則所有評(píng)價(jià)人在做同樣的工作,如果一個(gè)評(píng)價(jià)人失控,則他的方法不同于其它評(píng)價(jià)人.如果所有評(píng)價(jià)人都有一些",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,評(píng)估特性:,RDC,,,量器編號(hào):,HC-18001,,,,,,,,,,,品番/品名:,ELF0607RA-122J-PF,,,量器名稱:,數(shù)字毫歐表,,,,,報(bào)告者:,,,"失控的極差值,則該測(cè)量系統(tǒng)對(duì)評(píng)價(jià)人技術(shù)是敏感的,需要改進(jìn)以獲得有用的數(shù)據(jù).",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,規(guī)格值:,21.0mΩMax,,,量器規(guī)格:,AX-114N,,,溫度:,24.3℃,濕度:,48%,,,,,評(píng)估特性:,RDC,,,量器編號(hào):,HC-18001,,,,,工序位置:,,,,,,,品番/品名:,ELF0607RA-122J-PF,,,,,,,,,測(cè)定器名稱:,數(shù)字毫歐表,,,,,,,,,,計(jì)算控制限值日期:,,,,,,,,

,,,,,,,,,,,,,,,,,,規(guī)格值:,21.0mΩMax,,,量器規(guī)格:,AX-114N,,,,,,,,,,,,評(píng)估特性:,RDC,,,,,,,,,測(cè)定器編號(hào):,HC-18001,,,,,,,,,,記錄者:,羅麗華,,,,,,,

,,様品數(shù)：,10個(gè),,測(cè)定次數(shù):,3次,,測(cè)定人數(shù):,3人,,,測(cè)量單位:,mΩ,,,,,,,,,,,,,溫度：,24.3℃,濕度：,48%,,,,,,規(guī)格值:,21.0mΩMax,,,,,,,,,測(cè)定器規(guī)格:,AX-114N,,,,,,,,,,,,,,,,,,

測(cè)定者/試驗(yàn)次數(shù),,,樣品,,,,,,,,,,平均值,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,測(cè)定評(píng)價(jià)者:,,,A,張文娟,,,B,楊亞可,,,C,程鳳蘭,,

,,,1,2,3,4,5,6,7,8,9,10,,,,從數(shù)據(jù)收集表:,,R=,0.0960,,Xdiff=,0.0463,,Rp=,7.0578,,,,,,,X=,,13.8629,,,UCL=,,13.96080889,,,LCL=,,13.76496889,,,,,,,,,,,,,,,,,,,,

1,A,1,12.98,19.84,12.78,15.55,12.85,12.93,12.79,12.86,12.89,12.85,,13.832,,測(cè)量單元分析,,,,,,,,,,總變差%（TV）,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

2,張文娟,2,13.03,19.88,12.78,15.48,12.86,12.97,12.80,12.87,12.91,12.88,,13.846,,1.重復(fù)性－裝置變差（EV）,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

3,,3,12.88,19.82,12.90,15.38,12.96,12.85,12.74,12.80,12.88,13.00,,13.821,,,,EV＝,R×K1,,,測(cè)定次數(shù),2次,,3次,%EV＝,100%×[EV/TV],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

4,平均值,,12.963,19.847,12.820,15.470,12.890,12.917,12.777,12.843,12.893,12.910,Xa=,13.833,,,,＝,0.0960,,×0.5908,K1,0.8862,,0.5908,＝,100%×[0.05672/2.22121],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

5,極差,,0.150,0.060,0.120,0.170,0.110,0.120,0.060,0.070,0.030,0.150,Ra=,0.104,,,,＝,0.05672,,,,,,,＝,2.55,%,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

6,B,1,12.990,19.840,12.720,15.690,12.810,12.920,12.760,12.820,12.860,12.840,,13.825,,2.再現(xiàn)性－測(cè)定者變差（AV）,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

7,楊亞可,2,13.010,19.850,12.800,15.840,12.860,12.980,12.830,12.900,12.940,12.900,,13.891,,,,AV＝,(Xdiff×K2)2-EV2/nr,,,,,,,%AV＝,100%×[AV/TV],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

8,,3,13.060,19.850,12.810,15.920,12.910,12.990,12.850,12.920,12.930,12.890,,13.913,,,,＝,(0.0463,,0.5231),0.0567,/(10×,3,),＝,100%×[0.02191/2.22121],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

9,平均值,,13.020,19.847,12.777,15.817,12.860,12.963,12.813,12.880,12.910,12.877,Xb=,13.876,,,,＝,0.021910,,,,,,,＝,0.99,%,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

10,極差,,0.070,0.010,0.090,0.230,0.100,0.070,0.090,0.100,0.080,0.060,Rb=,0.090,,,,,,,,測(cè)定者數(shù),2,,3,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

11,C,1,12.970,19.880,12.700,15.810,12.780,12.900,12.740,12.810,12.860,12.840,,13.829,,n=樣品數(shù)量r=測(cè)量次數(shù),,,,,,K2,0.7071,,0.5231,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

12,程鳳蘭,2,13.120,19.850,12.820,15.990,12.870,12.970,12.810,12.880,12.920,12.880,,13.911,,3.重復(fù)性和再現(xiàn)性（GRR）,,,,,,,,,,%GRR＝,100%×[GRR/TV],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

13,,3,13.080,19.840,12.820,15.880,12.890,12.980,12.830,12.880,12.910,12.870,,13.898,,,,GRR＝,EV２＋AV２,,,,,,,＝,100%×[0.06080/2.22121],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

14,平均值,,13.057,19.857,12.780,15.893,12.847,12.950,12.793,12.857,12.897,12.863,Xc=,13.879,,,,＝,0.05672,,×0.02191,,樣品數(shù)量,,K3,＝,2.74,%,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

15,極差,,0.150,0.040,0.120,0.180,0.110,0.080,0.090,0.070,0.060,0.040,Rc=,0.094,,,,＝,0.06080,,,,2,,0.7071,,,,,,,R＝,,0.096,,,UCL＝,,0.2477,,,LCL＝,,＊,,,,,,,,,,,,,,,,,,,,

16,樣品均值,,13.013,19.850,12.792,15.727,12.866,12.943,12.794,12.860,12.900,12.883,X=,13.863,,4.樣品變差（PV）,,,,,,,3,,0.5231,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,Rp=,7.0578,,,,PV＝,RP×K3,,,,4,,0.4467,%PV＝,100%×[PV/TV],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

17,數(shù)值計(jì)算,,R=,[Ra=,0.1040,]+[Rb=,0.0900,]+[Rc=,0.0940,]／[測(cè)定人數(shù)=,,3]=,,0.0960,,,,＝,7.05778,,×0.3146,,5,,0.4030,＝,100%×[2.22038/2.22121],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,Xdiff=,[MaxX=,13.879,]-[MinX=,13.833,]=0.0463,,平均值的極差,,,,,,,,＝,2.22038,,,,6,,0.3742,＝,99.96,%,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

18,均值圖,,UCLX=,UCLR=[X=,13.863,]+[A2=,1.023],×[R=,0.096]=,13.9611,,,,,,5.總變差（TV）,,,,,,,7,,0.3534,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,LCLX=,UCLR=[X=,13.863,]-[A2=,1.023],×[R=,0.096]=,13.7647,,,,,,,,TV＝,GRR2＋PV2,,,,8,,0.3375,ndc＝,1.41×[PV/GRR],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

19,極差圖,,,UCLR=[R=,0.0960,]×[D4=,2.58]=,0.2477,,,,,,,,,,＝,0.06080,,+2.22038,,9,,0.3249,＝,1.41×[2.22038/0.06080],,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,LCLR=[R=,0.0960,]×[D3=,0]=,0.0000,,,,,,,,,,＝,2.22121,,,,10,,0.3146,＝,51.492,～51,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

1.測(cè)試人員全距平均值的平均值.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

2.測(cè)試人員中的每個(gè)測(cè)試人員測(cè)試數(shù)據(jù)的平均值最大值與最小值之差.,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

3.測(cè)試樣品中每個(gè)樣品的平均值中最大值與最小值之差.,,,,,,,,,,,,,,,,MSA調(diào)查結(jié)果:,,,,,,,,,接受條件:,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,1.%GRR=,,"2.74%,",,可接受,,,,,1.%GRR≦10％,,通常認(rèn)為測(cè)量系統(tǒng)可接受;,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,2.ndc,=51,,,,,,,,2.10%<%GRR≦30%,,根據(jù)制品用途的重要性、計(jì)量裝置成本及,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,3.Xchart:,,有約,100.00%,均值在控制限之外,,合格,,,,,"維修成本等方面的考慮,可能是可接受的;",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,4.Rchart:,,所有的點(diǎn)都在控制范圍之內(nèi),,,,合格,,,3.GRR%>30%,,"不可接受,發(fā)行改善對(duì)策書,采取糾正措施;",,,,評(píng)價(jià)者,,評(píng)價(jià)人A,,,,,,,,,,,評(píng)價(jià)人B,,,,,,,,,,,評(píng)價(jià)人C,,,,,,,,,

零件變差(PV):指零件與零件之間的變差.,,,,,,,,,,,,,,,,,,,,,,,,,4.Ｘchart:,,有約50%或更多的均值落在控制限之外;,,,,樣品,,1,2,3,4,5,6,7,8,9,10,,1,2,3,4,5,6,7,8,9,10,,1,2,3,4,5,6,7,8,9,10

分級(jí)數(shù)（ndc):指覆蓋預(yù)期的產(chǎn)品變差所用不重疊的97%置信區(qū)間的數(shù)量.,,,,,,,,,,,,,,,,備注:,,,,,,,,,5.Rchart:,,所有的點(diǎn)都在控制限之內(nèi),,,,讀數(shù),1,12.980,19.840,12.780,15.550,12.850,12.930,12.790,12.860,12.890,12.850,,12.990,19.840,12.720,15.690,12.810,12.920,12.760,12.820,12.860,12.840,,12.970,19.880,12.700,15.810,12.780,12.900,12.740,12.810,12.860,12.840

,,,,,,,,,,,,,,,,,,,,,,,,,"如果分類數(shù)量小于2,則測(cè)量系統(tǒng)對(duì)于控制該過(guò)程毫無(wú)價(jià)值,它全是干擾",,,,,,,2,13.030,19.880,12.780,15.480,12.860,12.970,12.800,12.870,12.910,12.880,,13.010,19.850,12.800,15.840,12.860,12.980,12.830,12.900,12.940,12.900,,13.120,19.850,12.820,15.990,12.870,12.970,12.810,12.880,12.920,12.880

,,,,,,,,,,,,,,,,,,,,,,,,,一個(gè)零件不能指定與另一個(gè)零件不同.,,,,,,,3,12.880,19.820,12.900,15.380,12.960,12.850,12.740,12.800,12.880,13.000,,13.060,19.850,12.810,15.920,12.910,12.990,12.850,12.920,12.930,12.890,,13.080,19.840,12.820,15.880,12.890,12.980,12.830,12.880,12.910,12.870

,,,,,,,,,,,,,,,,,,,,,,,,,"如果分類數(shù)量等于2,它意為著數(shù)據(jù)只能分為高低兩組,然后這只能等同",,,,,,總和,,38.89,59.54,38.46,46.41,38.67,38.75,38.33,38.53,38.68,38.73,,39.06,59.54,38.33,47.45,38.58,38.89,38.44,38.64,38.73,38.63,,39.170,59.570,38.340,47.680,38.540,38.850,38.380,38.570,38.690,38.590

,,,,,,,,,,,,,,,,,,,,,,,,,于計(jì)數(shù)型數(shù)據(jù).,,,,,,平均值,,12.963,19.847,12.820,15.470,12.890,12.917,12.777,12.843,12.893,12.910,,13.020,19.847,12.777,15.817,12.860,12.963,12.813,12.880,12.910,12.877,,13.057,19.857,12.780,15.893,12.847,12.950,12.793,12.857,12.897,12.863

,說(shuō)明:,"①2次測(cè)量時(shí)D4=3.27,A2=1.88;3次測(cè)量時(shí)D4=2.58,A2=1.023;7次測(cè)量以內(nèi)D3=0;UCLR表示全距的極限值。",,,,,,,,,,,,,,,,,,承認(rèn):,,確認(rèn):,,,"如果分類數(shù)據(jù)等于3,則數(shù)據(jù)能分為高低中三組,這是一個(gè)稍微好的測(cè)量",,,,,,極差,,0.150,0.060,0.120,0.170,0.110,0.120,0.060,0.070,0.030,0.150,,0.070,0.010,0.090,0.230,0.100,0.070,0.090,0.100,0.080,0.060,,0.150,0.040,0.120,0.180,0.110,0.080,0.090,0.070,0.060,0.040

,,"②圏出那些超出極限的值,查明原因并采取糾正措施。讓同一操作者使用相同的量具用原來(lái)的方法重新讀值;或剔除這些數(shù)值,并",,,,,,,,,,,,,,,,,,,,,,,系統(tǒng).包含4個(gè)或更多的分類系統(tǒng)或比前三個(gè)例子好的多.,,,,,,備注:,,"有50%以上的均值落在平均值圖控制限之外,且在極差圖中所有的點(diǎn)都在控制限內(nèi).",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,,"從其余的觀測(cè)值中重新平均和計(jì)算R,以及其限值。",,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

,R,UCL,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,,,,,,,,,,,,,,,,,,,X,UCL,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608,13.9608

,,CL,0.09600,0.09600,0.09600,0.09600,0.09600,0.09600,0.09600,0.09600,0.09600,0.09600,,,,,,,,,,,,,,,,,,,,CL,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629

,X,UCL,13.961,13.961,13.961,13.961,13.961,13.961,13.961,13.961,13.961,13.961,,,,,,,,,,,,,,,,,,,,LCL,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650,13.7650

,,CL,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,13.8629,,,,,,,,,,,,,,,,,,,R,UCL,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477,0.2477