CQI-9 熱處理系統(tǒng)評估第四版 審核表

"PROCESSTABLEA–Carburizing/Carbonitriding/CarbonRestoration/Hardening/Austempering/Martempering/Tempering/PrecipitationHardening-Aging

滲碳/碳氮共滲/復(fù)碳/淬火/奧氏體等溫淬火/馬氏體等溫淬火/回火/沉淀硬化-時效",,,,,,,

"Allrequirementsgivenbelowaresubordinatetocustomerspecificrequirements.

以下給出的所有要求均從屬于顧客特定要求。

TheCustomermayhaveadditionalrequirements,e.g.inspectiontesting,greaterfrequencies.Whenperformingthejobaudit,theauditorshallverifyheattreaterisconformingtotheCustomer'srequirements.

顧客可能有額外要求，例如：檢驗測試、增加頻率等等。在執(zhí)行作業(yè)審核時，審核員應(yīng)核實熱處理方是否符合顧客要求。

ContinuousfurnacefrequenciesforitemnumbersA4.2,A4.3,andA4.4areperlot(workorder)orasspecified,whicheverismorefrequent.

項目編號A4.2、A4.3和A4.4的連續(xù)爐頻率為每批（工單）或規(guī)定的頻率，以頻率較高者為準(zhǔn)。

OK-Compliestorequirement

OK-符合要求

NOK-Doesnotcomplytorequirement(Explainnoncompliancein'RelatedHTSAQuestion#')

NOK-不符合要求（在“相關(guān)HTSA問題”中解釋不符合項）

NA-Requirementnotapplicable

NA-要求不適用",,,,,,,已經(jīng)校對完成

,,,,,,,,

"Item#

項目#","RelatedHTSAQuestion#

相關(guān)HTSA問題#","Category/ProcessSteps

類別/過程步驟",,,,,

1.0,,"PROCESSANDTESTEQUIPMENTREQUIREMENTS

過程和測試設(shè)備要求",,,,OK/NOK/NA,

A1.1,"3.1

3.7","Recordinginstrumentsarerequiredfortemperaturecontrollingdevicesandprotectiveatmospheremonitoringunit,e.g.dewpoint,oxygenprobe,orotheratmospherecontrollingdevices.

溫度控制裝置和保護(hù)性氣氛監(jiān)測裝置，例如：露點、氧探頭或其他氣氛控制裝置，都需要記錄儀器。",,,,OK,

A1.2,1.18,"Aprogramforfurnace,generator,andoxygenprobeburnoutisrequired(appliestocarbonbearingatmospheres).

需要一個針對爐、發(fā)生器和氧探頭燃盡的程序（適用于含碳?xì)夥眨?,,,,NA,

A1.3,3.2,"Furnaceloadingweighscalesshallbeverifiedquarterlyandcalibratedannuallyataminimum.

裝爐磅秤應(yīng)至少每季度驗證一次，每年校準(zhǔn)一次。",,,,OK,

A1.4,3.2,"Dewpointers,gasanalyzers,spectrometers,andcarbonIRcombustionanalyzers(shimstock/foilanalysis),usedtoverifycarbonpotentialinfurnaces,shallbecalibratedannuallyataminimum.

用于驗證爐內(nèi)碳勢的露點儀、氣體分析儀、光譜儀和碳IR紅外燃燒分析儀（定碳片/箔片分析）應(yīng)至少每年校準(zhǔn)一次。",,,,OK,

A1.5,3.2,"VerificationofspectrometersandcarbonIRcombustionanalyzers(shimstock/foilanalysis)shallbeperformeddailyorpriortouse.

應(yīng)每天或在使用前對光譜儀和碳紅外IR燃燒分析儀（定碳片/箔片分析）進(jìn)行驗證。",,,,NA,

A1.6,3.2,"Verificationofgasanalyzerswithzerogasandspangaswhenusedastheback-upverificationshallbeperformedweeklyataminimum.Whenusedforprimarycontrolofthecarbon-bearingatmospheres,verificationshallbedaily.

用作備用驗證時，帶有零點氣和量距氣的氣體分析儀應(yīng)至少每周驗證一次。用于含碳?xì)夥盏闹饕刂茣r，應(yīng)每天進(jìn)行驗證。（另譯：對于氣體分析儀，當(dāng)用于輔助碳勢驗證時，應(yīng)至少每周對氣體分析儀進(jìn)行零點和量程范圍的驗證。當(dāng)用于含碳大氣的主要控制時，應(yīng)每天進(jìn)行驗證。）",,,,OK,

A1.7,3.2,"Atmospherecontrollersshallbecalibratedquarterly(single-pointormulti-pointcalibration).

Asixmonthcalibrationintervalisallowedifmulti-pointcalibrationisutilized.

氣氛控制器應(yīng)每季度校準(zhǔn)一次（單點或多點校準(zhǔn)）。如果使用多點校準(zhǔn)，則允許六個月的校準(zhǔn)間隔。",,,,OK,

A1.8,"2.16

3.2","LaboratoryandTestequipmentusedforproductandprocesstestingshallbecalibratedannuallyataminimum,pertheapplicablenationalstandard(e.g.ASTM,EN,JIS)orapprovedequivalentstandard,andverifiedperinternalprocedureifnotspecifiedintheapplicablestandard.

用于產(chǎn)品和工藝試驗的實驗室和試驗設(shè)備應(yīng)按照適用的國家標(biāo)準(zhǔn)（如ASTM、EN、JIS）或經(jīng)批準(zhǔn)的等同標(biāo)準(zhǔn)，至少每年校準(zhǔn)一次；如果適用標(biāo)準(zhǔn)中沒有規(guī)定，則應(yīng)按照內(nèi)部程序進(jìn)行驗證。",,,,OK,

A1.9,2.16,"FilesfortestinghardnessshallbeverifiedpertheCustomerrequirement.

硬度測試文件應(yīng)根據(jù)顧客要求進(jìn)行驗證。",,,,OK,

A1.10,3.2,"Refractometerstypicallyusedtocheckpolymerquenchantsandwashersolutionsshallbeverifiedpriortousewithdistilledwater.

通常用于檢查聚合物淬火介質(zhì)和清洗液的折射計，應(yīng)在與蒸餾水一起使用之前進(jìn)行驗證。",,,,NA,

2.0,,PYROMETRY高溫測定,,,,OK/NOK/NA,

A2.1,"3.2

3.3","ThermocouplesandcalibrationofthermocouplesshallconformtoSectionP3.1.

熱電偶和熱電偶校準(zhǔn)應(yīng)符合第P3.1節(jié)的要求。",,,,OK,

A2.2,"3.2

3.3","CalibrationofinstrumentationshallconformtoSectionP3.2.

儀表校準(zhǔn)應(yīng)符合第P3.2節(jié)。",,,,OK,

A2.3,"3.2

3.3","SystemAccuracyTest(SAT)forallcontrol,monitoring,andrecordingthermocouplesshallconformtoSectionP3.3.

所有控制、監(jiān)測和記錄熱電偶的SAT應(yīng)符合第P3.3節(jié)。",,,,OK,

A2.4,3.4,"TemperatureUniformitySurvey(TUS)shallbeperformedannuallyandaftermajorrebuildperSectionP3.4.

應(yīng)按照第P3.4節(jié)，每年并在大修之后進(jìn)行TUS。

Temperatureuniformitytoleranceforaustentizingfurnacesshallbe+/-15°C(or+/-25°F).

Temperatureuniformitytolerancefortemperingandprecipitationhardeningfurnacesshallbe+/-10°C(or+/-20°F).

奧氏體化爐的溫度均勻性公差應(yīng)為+/-15°C（或+/-25°F）。

回火和沉淀硬化爐的溫度均勻性公差應(yīng)為+/-10°C（或+/-20°F）。",,,,OK,

A2.5,3.5,"Temperature(s)foraustentizingprocessesshallbecontrolledwithin+/-10°C(or+/-15°F)ofthesetpointasevidencedbyrecordinginstruments.Furnacetemperatureshallbecontrolledwithsoaktimesstartingatthelowertolerancelimit(asdefinedabove).

奧氏體化過程的溫度應(yīng)控制在設(shè)定值的+/-10°C（或+/-15°F）以內(nèi)，并有記錄儀器證明。應(yīng)在從公差下限（定義如上）開始的均熱時間內(nèi)控制爐溫。

ForContinuousFurnaces,thisrequirementappliestotheQualifiedWorkZone.

對于連續(xù)爐，本要求適用于合格工作區(qū)。",,,,OK,

A2.6,3.5,"Temperature(s)fortemperingandprecipitationhardeningprocessesshallbecontrolledwithin+/-5°C(or+/-10°F)ofthesetpointasevidencedbyrecordinginstruments.Furnacetemperatureshallbecontrolledwithsoaktimesstartingatthelowertolerancelimit(asdefinedabove).

回火和沉淀硬化過程的溫度應(yīng)控制在設(shè)定值的+/-5°C（或+/-10°F）以內(nèi)，并有記錄儀器證明。應(yīng)在從公差下限（定義如上）開始的均熱時間內(nèi)控制爐溫。

ForContinuousFurnaces,thisrequirementappliestotheQualifiedWorkZone.

對于連續(xù)爐，本要求適用于合格工作區(qū)。",,,,OK,

A2.7,3.2,"Non-contactthermometrydevicesusedfortemperaturemonitoring(e.g.infraredpyrometer,thermalimagingcamera)shallbecalibratedannuallyataminimuminthetemperaturerangetobeusedutilizingablackbodydeviceorperthemanufacturer’srecommendedprocedure.

用于溫度監(jiān)測的非接觸式測溫裝置（如：紅外高溫計、熱成像攝像機）應(yīng)使用黑體裝置或按照制造商推薦的程序，至少每年在使用的溫度范圍內(nèi)進(jìn)行校準(zhǔn)。",,,,NA,

3.0,,"PROCESSMONITORINGPARAMETERS

過程監(jiān)控參數(shù)","REQUIREMENTS/FREQUENCY

要求/頻率",,,"OK/NOK/NA

正常/不合格/不適用",

,,,"Batch(Chamber)

Furnace

批次（室式）爐","Continuous

Furnace

連續(xù)爐","Atmosphere

Generation

氣氛發(fā)生器",,

A3.1,"1.4

1.6

2.14","Monitorprimarytemperaturecontrolinstrument(s).

監(jiān)控溫度主控儀器。","ContinuousrecordingwithalarmsystemsetperlimitsinA2.5andA2.6.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

連續(xù)記錄，帶有按A2.5和A2.6中的限值設(shè)置報警。在沒有報警系統(tǒng)的情況下，要求每2小時和在周期結(jié)束時，或在時長小于2小時的每個工藝周期進(jìn)行簽核。","ContinuousrecordingwithalarmsystemsetperlimitsinA2.5andA2.6.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

連續(xù)記錄，帶有按A2.5和A2.6中的限值設(shè)置的報警。在沒有報警系統(tǒng)的情況下，要求每2小時和在周期結(jié)束時，或在時長小于2小時2的每個工藝周期進(jìn)行簽核。","Generatorsshallbecontinuouslymonitoredandrecorded.Sign-offrequiredforeachshiftforgenerators.Analarmsystemwillsatisfythesign-offrequirement.

發(fā)電器應(yīng)連續(xù)監(jiān)測并記錄。對于發(fā)生器，每個班次都需要簽核。警報系統(tǒng)可確保滿足核簽核要求。",OK,

A3.2,"1.4

2.14

3.7

3.11","Monitoratmospheregenerationasapplicable.

適用時，監(jiān)測氣氛發(fā)聲器。",,,"Generatorsshallbecontinuouslymonitoredandrecorded.Othersystems,suchasnitrogen-methanolsystems,mayeitherbecontinuouslymonitoredandalarmed,orsign-offevery2hours.

發(fā)電機應(yīng)連續(xù)監(jiān)測并記錄。氮氣-甲醇系統(tǒng)等其他系統(tǒng)可連續(xù)監(jiān)測并報警，或每2小時進(jìn)行簽核。",NA,

A3.3,"1.4

1.6

2.14

3.7","Monitorprimaryfurnaceatmospherecontrol(s).

監(jiān)控爐內(nèi)氣氛主控制。","Continuousrecordingwithalarmsystem.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

連續(xù)記錄，帶有報警系統(tǒng)。在沒有報警系統(tǒng)的情況下，要求每2小時和在周期結(jié)束時，或在時長小于2小時的每個工藝周期進(jìn)行簽核。","Continuousrecordingwithalarmsystem.Inabsenceofalarmsystem,sign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hourssatisfiesthisrequirement.

連續(xù)記錄，帶有報警系統(tǒng)。在沒有報警系統(tǒng)的情況下，要求每2小時和在周期結(jié)束時，或在時長小于2小時的每個工藝周期進(jìn)行簽核。",,OK,

A3.4,"1.4

2.14

3.7

3.8","Verifyprimaryatmospherecontrolmethodbyback-upmethod.

用備用方法驗證氣氛主控方法。","Daily

每日","Daily

每日","Daily

每天",OK,

A3.5,"1.4

2.14

3.13","Foraustenitizingsaltbaths:Saltchemistry(solubleoxides)ordecarburizationonthepartsshallbechecked.

奧氏體化鹽?。簯?yīng)檢查鹽化學(xué)成分（可溶氧化物）或零件的脫碳情況。","Daily

每日","Daily

每日",,OK,

A3.6,"1.4

2.14","Monitortimeinfurnace,cycletime,orbeltspeed.

監(jiān)控爐內(nèi)時間、周期時間或皮帶速度。","Eachbatchor

furnaceload.

每批或每爐次。","Sign-offtwice/shiftandafteranychangeinthebeltspeed.Alarmsystems(ifsetperacceptablelimits)orcontinuousrecordingsatisfythisrequirement.

每班簽核兩次，并在皮帶速率更改之后簽核，報警系統(tǒng)（按可接受限值設(shè)置的）或連續(xù)記錄滿足這一要求。",,OK,

A3.7,"1.4

2.7","Monitorloadsize,fixturing,orloadingrateasapplicable.

監(jiān)控負(fù)載大小、夾具或負(fù)載率（如適用）。","Eachbatchor

furnaceload.

每批或熔爐負(fù)荷","Sign-offtwice/shiftandafteranychangeinloadingrate.Alarmsystems(ifsetperacceptablelimits)orcontinuousrecordingsatisfythisrequirement.

每班簽核兩次，并在裝載速率變更之后簽核。報警系統(tǒng)（按可接受限值設(shè)置的）或連續(xù)記錄滿足這一要求。",,OK,

A3.8,"1.4

2.12","QuenchMediaProcessParameters-Liquid

淬火介質(zhì)工藝參數(shù)-液體",,,,,

,,"Temperature

溫度","Continuousrecordingwithsign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hours.Alarmsystems(ifsetperacceptablelimits)satisfythesign-offrequirement.

連續(xù)記錄，每2小時和在周期結(jié)束時，或在時長小于2小時的每個工藝周期進(jìn)行簽核。報警系統(tǒng)（按可接受限值設(shè)置）可確保滿足簽核要求。","Continuousrecordingwithsign-offevery2hoursandattheendofthecycle,oreachcycleforprocessesunder2hours.Alarmsystems(ifsetperacceptablelimits)satisfythesign-offrequirement.

連續(xù)記錄，每2小時和在周期結(jié)束時，或在時長小于2小時的每個工藝周期進(jìn)行簽核。報警系統(tǒng)（按可接受限值設(shè)置）可確保滿足簽署要求。",,OK,

,,"QuenchLevel

淬火介質(zhì)液位 ","Continuousmonitorwithalarmordailyverification.

連續(xù)監(jiān)測，有報警器或每日驗證。",,,OK,

,,"Agitation

攪拌","Dailyvisualcheck,ormonitortheagitationduringthequenchingoperationwithalarmsystemssetatacceptablelimits.

每日目視檢查，或者用按可接受限值設(shè)置的報警系統(tǒng)，監(jiān)測淬火操作期間的攪拌情況。",,,OK,

A3.9,"1.4

2.12","QuenchMediaProcessParameters-Gas

淬火介質(zhì)工藝參數(shù)-氣體",,,,,

,,"Pressureinthequenchcell.

淬火室中的壓力。","Monitoreachload.Alarmsystemisrequired.

監(jiān)測每爐次。需要報警系統(tǒng)。",,,NA,

,,"Fanspeedorpower.

風(fēng)扇轉(zhuǎn)速或功率。","Monitoreachload.Alarmsystemisrequired.

監(jiān)測每爐次。需要報警系統(tǒng)。",,,OK,

,,"Coolingwatertemperature

andflowrate.

冷卻水溫度和流量。","Monitoreachload.Alarmsystemisrequired.

監(jiān)測每爐次。需要報警系統(tǒng)。",,,NA,

A3.10,"1.4

2.12","QuenchDelayTime

淬火延遲時間","Eachbatchor

furnaceload.

每批或每爐次。","Eachbasketforpusher-typecontinuousfurnaceswheretheloadedbasketisquenched.裝料籃淬火的推送式連續(xù)爐：每籃。

Notapplicableforbelt,shaker,orpusherfurnaceswherepartsfree-fallintothequench.不適用于零件自由落入淬火的帶式爐、振動爐或推送式爐。",,NA,

A3.11,"1.4

2.12","TemperDelayTime-

Themaximumdelaytimebetweenquenchingandtemperingshallbespecifiedonthecontrolplanandmonitored.回火延遲時間-

淬火和回火之間的最大延遲時間應(yīng)在控制計劃中規(guī)定并加以監(jiān)測。","Eachbatchor

furnaceload.

每批或每爐次。","Eachload.

每個爐次。",,NA,

4.0,,"IN-PROCESS/FINALTESTPARAMETERS

在制品/成品測試參數(shù)",REQUIREMENTS/FREQUENCY要求/頻率,,,"OK/NOK/NA

正常/不合格/不適用",

,,,"Batch(Chamber)

Furnace

批次（室式）

爐","Continuous

Furnace

連續(xù)爐","Atmosphere

Generation

氣氛發(fā)生器",,

A4.1,"1.4

2.15","Microstructureshallbecheckedatalowmagnificationof100Xandahighmagnificationof400Xorabove.Microstructurevisualreferencesshallbeavailable.

應(yīng)在100倍低倍率及400倍或以上高倍率對微觀結(jié)構(gòu)進(jìn)行檢查。應(yīng)提供微觀結(jié)構(gòu)的視覺參考。","DailyperfurnaceunlessspecifiedbyCustomertobecheckedwithgreaterfrequency,e.g.eachbatch.

每爐每日，除非客戶要求進(jìn)行更頻繁的檢查，如：每批。","DailyperfurnaceunlessspecifiedbyCustomertobecheckedwithgreaterfrequency,e.g.eachload.

每爐每日，除非客戶要求進(jìn)行更頻繁的檢查，如：每個爐次。",,OK,

A4.2,"1.4

2.15",Surfacehardness(whenspecified).表面硬度（如有規(guī)定）。,"Eachbatchor

furnaceload.

每批或每爐次。","Eachlotor

every2hours.

每批次或每2小時。",,OK,

A4.3,"1.4

2.15","Corehardness(whenspecified).

芯部硬度（如有規(guī)定）。","Eachbatchor

furnaceload.

每批或每爐次。","Eachlotor

every4hours.

每批次或每4小時。",,OK,

A4.4,"1.4

2.15","CaseDepth(whenspecified).

滲層深度（如有規(guī)定）。","Eachbatchor

furnaceload.

每批或每爐次。","Eachlotor

every4hours.

每批次或每4小時。",,NA,

5.0,,"QUENCHANTANDSOLUTIONTESTPARAMETERS

淬火劑和溶液測試參數(shù)",REQUIREMENTS/FREQUENCY要求/頻率,,,"OK/NOK/NA

正常/不合格/不適用",

,,,"Batch(Chamber)

Furnace

批次（室式）爐","Continuous

Furnace

連續(xù)爐","Atmosphere

Generation

氣氛發(fā)生器",,

A5.1,"2.12

3.14","PolymerQuenchMedia

聚合物淬火介質(zhì)",,,,,

,,Concentration濃度,Daily每日,Daily每日,,NA,

,,"CoolingCurveAnalysis

冷卻曲線分析","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六個月（在六個月內(nèi)完全更換淬火介質(zhì)并清洗淬火槽滿足這一要求）。","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六個月（在六個月內(nèi)完全更換淬火介質(zhì)并清洗淬火槽滿足這一要求）。",,NA,

A5.2,"2.12

3.14","WaterQuenchMedia

水淬介質(zhì)",,,,,

,,"Suspendedsolids

固體懸浮物","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtankwithinsixmonthssatisfiesthisrequirement).

每六個月（在六個月內(nèi)完全更換淬火介質(zhì)并清洗淬火槽滿足這一要求）。","Everysixmonths(completereplacementofthequenchmediaandcleaningofthequenchtank