達意隆灌裝機說明書ppt課件

1、Runs for you!為你而轉(zhuǎn)達意隆Runs for you!Runs for you!為你而轉(zhuǎn)小瓶三合一機小瓶三合一機Rinsing, Filling & Capping Monobloc for small bottles -技術簡介技術簡介 -Technical IntroductionRuns for you!為你而轉(zhuǎn) 三合一灌裝技術 *灌裝方式 常溫灌裝Water filling純真水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, steamed water, etc.熱灌裝Hot filling茶、果汁、運動飲料、功能飲料等tea, j

2、uice, sports drink, function drink, etc.含汽灌裝CSD filling可樂、雪碧、汽水等cola, sprite, soda, etc.Runs for you!為你而轉(zhuǎn)三合一灌裝機的產(chǎn)量PETPET瓶常溫灌裝三合一機，從每小時瓶常溫灌裝三合一機，從每小時60006000瓶到目前最高的瓶到目前最高的4000040000瓶瓶PET bottle Water filling 3 in 1 monobloc from 6000bph to 40000bphPET bottle Water filling 3 in 1 monobloc from 6000bph

3、 to 40000bphRuns for you!為你而轉(zhuǎn)PETPET瓶熱灌裝三合一機，從每小時瓶熱灌裝三合一機，從每小時45004500瓶到目前最高的瓶到目前最高的3000030000瓶瓶PET bottle hot filling monobloc from 4500bph to 30000bphPET bottle hot filling monobloc from 4500bph to 30000bphRuns for you!為你而轉(zhuǎn)PETPET瓶含汽灌裝三合一機，有每小時瓶含汽灌裝三合一機，有每小時1400014000瓶、瓶、2700027000瓶及瓶及3600036000瓶瓶PE

4、T bottle CSD filling monobloc from 18000bph to 36000bphPET bottle CSD filling monobloc from 18000bph to 36000bphRuns for you!為你而轉(zhuǎn)以以DQS18A為例；為例；DQS18A(sample) 洗瓶機洗瓶機 Rinser 灌裝機灌裝機 Filler 旋蓋機旋蓋機 Capper 星輪傳動星輪傳動 Starwheel Drive洗瓶機Rinser灌裝機Filler旋蓋機Capper星輪傳動Starwheel Drive小瓶灌裝機表示Runs for you!為你而轉(zhuǎn)傳傳 動動

5、方方 式式 Drive Ways齒輪傳動齒輪傳動 Gear Drive18000/H以下以下Below 18000/H聯(lián)軸節(jié)傳動聯(lián)軸節(jié)傳動Coupling Drive36000/H以下以下Below 36000/H同步驅(qū)動同步驅(qū)動 Synchro Drive36000/H以上以上Above 36000/H電動機Motor大齒輪軸承Bearing減速器Gearbox聯(lián)軸節(jié)Coupling齒輪GearRuns for you!為你而轉(zhuǎn)灌裝方式灌裝方式 重力灌裝重力灌裝純真水、礦泉水、礦物質(zhì)水、蒸餾水等純真水、礦泉水、礦物質(zhì)水、蒸餾水等pure water, mineral water, pure

6、water, mineral water, steamed water, etc.steamed water, etc. 微負壓灌裝微負壓灌裝 -茶、果汁、運動飲料、功能飲料等茶、果汁、運動飲料、功能飲料等tea, juice, sports drink, tea, juice, sports drink, function drink, etc. function drink, etc. 等壓灌裝等壓灌裝可樂、雪碧、汽水等可樂、雪碧、汽水等cola, sprite, soda, etc.cola, sprite, soda, etc. 定量灌裝定量灌裝水、果汁、洗發(fā)水，洗手液，食用油等水、果

7、汁、洗發(fā)水，洗手液，食用油等. .Runs for you!為你而轉(zhuǎn)回流及排氣管Recirculation and vent tube排氣管Vent tube灌裝時有回流灌裝時無回流灌裝閥第二代灌裝閥第一代灌裝閥灌裝產(chǎn)量=灌裝速度x有效頭數(shù)x3600/容量Runs for you!為你而轉(zhuǎn)回流及排氣管Recirculation and vent tube排氣管Vent tube灌裝時有回流灌裝時無回流灌裝閥第三代灌裝閥Runs for you!為你而轉(zhuǎn)灌裝閥灌裝閥Filling valve QB/D32960A產(chǎn)品進入Product infeed重力或微負壓灌裝 回氣灌裝滿瓶后，產(chǎn)品開場回流A

8、fter filling, product recycle 回流recycle第二代灌裝閥多孔板，使產(chǎn)品穩(wěn)定流動Multi hole plate to stable product flow分流環(huán)，使產(chǎn)品散開，沿瓶壁下流，減少泡沫Spray to flow product along the wall avoiding foaming. Runs for you!為你而轉(zhuǎn)灌裝滿瓶后，產(chǎn)品開場回流After filling, product recycle果粒灌裝閥果粒灌裝閥pulp Filling valve QB/D31050 回流recycle產(chǎn)品進入Product infeed重力或微負

9、壓灌裝第三代灌裝閥 回氣Runs for you!為你而轉(zhuǎn) 球形罐物流工藝過程 Material Flowing Process (Ball Tank)Runs for you!為你而轉(zhuǎn) 球形罐CIP過程 CIP Process (Ball Tank)Runs for you!為你而轉(zhuǎn)重力灌裝Gravity filling灌裝閥灌裝閥Filling Valve QB/D32930產(chǎn)品進入Product infeed. 第二代灌裝閥 回氣多孔板，使產(chǎn)品穩(wěn)定流動Multi hole plate to stable product flow瓶內(nèi)空氣由排氣管排出，當產(chǎn)品進入排氣管并與平衡缸到達液位平衡

10、時，灌裝終了Air in bottle discharge through vent tube. When pressure of product in vent tube and in filling bowl reaches balance, filling stops with no return. 回氣Runs for you!為你而轉(zhuǎn)球形罐 Ball Tank- 通常用于熱灌裝及常溫灌裝 - Generally, for hot & ambient filling環(huán)形平衡罐 Ring Tank - 通常用于熱灌裝、常溫灌裝及含汽灌裝 -Generally, for hot,

11、ambient & CSD filling平衡罐平衡罐 Balance TankRuns for you!為你而轉(zhuǎn)保送方式保送方式Transfer system空瓶進Empty bottle infeed滿瓶出Full bottle dischargePET瓶進入三合一機后，在洗瓶、灌裝、旋蓋之間的傳送，瓶進入三合一機后，在洗瓶、灌裝、旋蓋之間的傳送，有三種方式：有三種方式：PET bottle is passed from rinser to filler and then to capper under 2 methods:托瓶底運轉(zhuǎn)托瓶底運轉(zhuǎn)掛瓶頸運轉(zhuǎn)掛瓶頸運轉(zhuǎn)Neck supp

12、ort夾瓶口運轉(zhuǎn)夾瓶口運轉(zhuǎn)Neck gripRuns for you!為你而轉(zhuǎn)保送方式保送方式Transfer system掛瓶頸運轉(zhuǎn)Neck support -成熟的技術Mature technolog-運轉(zhuǎn)穩(wěn)定Steady running -不同瓶口需改換上部卡脖板Change neck plate l according to different necks -一樣瓶口的不同瓶型及容量切換，只需改換下部星輪及護瓶擋板及相應高度的調(diào)理。 Only need to change down star wheel、plate and adjust height for different bot

13、tle type with the same neckRuns for you!為你而轉(zhuǎn)洗瓶夾方式傳統(tǒng)的洗瓶夾 利用凸輪使?jié)L輪向前或向后動作，從而帶動夾子張開或閉合。Runs for you!為你而轉(zhuǎn)適用于40頭及以下的洗瓶機 適用于50頭及以上的洗瓶機 Runs for you!為你而轉(zhuǎn)洗瓶洗瓶RinserRuns for you!為你而轉(zhuǎn)風道進瓶卡瓶板分瓶夾瓶口洗瓶Runs for you!為你而轉(zhuǎn)旋旋 蓋蓋 機機 Capper旋蓋頭Capping Head旋蓋星輪Capping Starwheel齒輪Gear立柱Post頂板Cover凸輪CamRuns for you!為你而轉(zhuǎn)扭矩調(diào)整經(jīng)過調(diào)理兩片磁體間的間隙，準確控制旋蓋扭矩彈簧第二代旋蓋頭第三代旋蓋頭4根導向銷具有良好的導向性旋蓋頭構(gòu)造Capper head structureRuns for you!為你而轉(zhuǎn)磁體為易損元件 Magnet is unendurable新構(gòu)造磁性強度加大， 兩片磁體為非接觸式的， 并處于密封形狀，故不易損傷及磨損 New design has stronger magnetic, 2 magnets dont touch and in a sealing situation.剖面圖cutaway view磁鐵Magnet旋旋 蓋蓋 頭頭 Capping HeadRun