TDS培訓(xùn)資料課件

GeneralInformationTDS-11STopDriveSectionalGuideBeamTransmission/MotorHousingRotatingLinkAdapterPH-50PipehandlerACDrillingMotors(2)MotorCoolingSystemCounterbalanceSystemSystemBailWashpipeAssemblyGooseneck(S-Pipe)TypicalFloorLayoutDriller’sConsole司鉆臺UniversalSpreaderBeam反扭矩梁SectionalGuideBeam分段導(dǎo)軌MastSaddle@80ft井架接線板TDS-11S86’ServiceLoop頂驅(qū)游動電纜75’RotaryHose水龍帶Rathole大鼠洞Mousehole鼠洞UnitIdentificationTopDriveIdentificationPlateLocatedonthefrontofthemotorhousingWarningLabelLocatedonthesideofthebonnetWarningLabelsLocatedonthesideofeachACmotorACMotorIdentificationLabelLocatedonthesideofeachACmotorEncoderInstructionLabelLocatedonthesideofthebrakehousingTDS-11S-Dimensions28”0.71m56”1.42m62”1.58m18.5”0.47m214.0”5.43m120”Bail88”Bail112”2.85m233”5.82m72”1.83m37”0.94mTDS-11S-Envelope26”(660mm)36.9”(937mm)32.6”(828mm)31.0”(787mm)33.7”(856mm)33.8”(859mm)32.0”(762mm)StandardSetback垂直主軸中心22.1”(660mm)21.1”(536mm)22.8”(579mm)FrontRear

350or400hpACDrillingMotor(2)鉆井電機(jī)CoolingSystemAirDuct(2)冷卻系統(tǒng)風(fēng)道DriveStem主軸Gooseneck(S-Pipe)鵝頸管Washpipe

PackingAssembly沖管盤根總成Bonnet沖管盤根罩10.5:1Transmission10.5:1減速箱HydraulicBrake(2)液壓剎車CoolingFanMotor(2)冷卻風(fēng)機(jī)SystemBail提環(huán)TDS-11SPowerTrainBullGear主齒輪MainShaftAssembly中心管TransmissionMotorHousingMainBody齒輪箱箱體TransmissionHousingPinionGears主動輪SpurGears復(fù)合齒輪Louvers百葉窗MotorCoolingSystem5HPACMotors鼓風(fēng)電機(jī)2*5HP,575VACCentifugalBlowers離心鼓風(fēng)機(jī)ACDrillingMotors鉆井電機(jī)交流IntakeAirFlow(BetweenMotorandBrakeHousing進(jìn)風(fēng)口AirFlow風(fēng)流方向AirDucting風(fēng)道ExhaustAirFlowACDrillingMotorBrakesMonthlyCalipers&PadsInspectCaliperMountingBolts(2)固定螺栓SteelPlate

固定鋼板0.09”Adjust位置調(diào)節(jié)CaliperMountingBracket剎車鉗固定架BrakePads剎車片漏油后打滑,冒煙每月一次剎車鉗,片檢查AirInlet(550CF/M)進(jìn)風(fēng)口AirExhaust出風(fēng)口MotorBrake電機(jī)盤剎MotorFrame(Laminated)電極外殼MotorShaft電極軸PinionGear主動輪

RotorAssembly(Laminated)轉(zhuǎn)子EndCoilGuideRollerBearing扶正軸承EndCoilStatorAssembly(Laminated)定子ThrustBallBearing止推軸承AlternatingCurrentMotorMotorHousing&TransmissionAdjustingtheEncoder(s)EncoderBelt編碼器皮帶BeltTensionSpring皮帶張緊彈簧BeltTensionSpring皮帶張緊彈簧SledHold-DownScrews(4)固定螺栓SledHold-DownScrews(4)固定螺栓Sled安裝架Sled安裝架ElectricalConnector電纜接頭技術(shù)指標(biāo)On-BoardHydraulicsHydraulicOilFilter液壓油濾CounterbalanceAccumulator平衡液缸儲能罐UpperIBOPTimeDelayAccumulator延時(shí)儲能罐HydraulicOilFill齒輪油濾OilPressureSwitch油壓開關(guān)SystemAccumulator系統(tǒng)儲能罐IBOPPressureSwitchIBOP壓力開關(guān)UpperIBOPActuatorCylinder上防噴器液缸CounterbalanceManifold平衡液缸閥匯MainHydraulicManifold系統(tǒng)閥匯總成LinkTiltManifold吊環(huán)傾斜閥匯LinkTiltCylinders吊環(huán)傾斜液缸CounterbalanceCylinders平衡液缸HydraulicOilReservoir液壓油箱RotatingHeadMotorandShot-PinAssembly旋轉(zhuǎn)頭液壓馬達(dá)/鎖銷總成MotorandPumpAssembly液壓泵/電機(jī)總成10hp,1,800rpmPumpMotorSpecifications油箱容積10hp,1,800rpm液壓泵電機(jī)25GallonsReservoirCapacity25GallonsOnBoardHydraulicsMainHydraulicManifoldReservoirM10hpACMotorVariableDisplacementPumpFixedDisplacementPumpSystemAccumulatorIBOPAccumulatorCounterbalanceAccumulatorCounterbalanceCylindersCounterbalanceManifoldDrillingMotorBrakeShot-PinCylinderRotatingLinkAdaptorLiftRotatingHeadMotorRotatingHeadPiphandlerClampCylinderLink-TiltCylindersLink-TiltManifoldUpperIBOPActuatorCylinderLubeOilDistributionHydraulicMotorLubeOilPumpSumpOnBoardHydraulics液壓管匯總成液壓油箱M10hpACMotor變量泵定量泵System儲能罐IBOP儲能罐平衡液缸儲能罐頂驅(qū)自重平衡液缸平衡液缸閥匯電極盤剎旋轉(zhuǎn)頭鎖銷液缸旋轉(zhuǎn)頭懸浮液缸旋轉(zhuǎn)頭液壓馬達(dá)旋轉(zhuǎn)頭PiphandlerClampCylinder吊環(huán)傾斜液缸吊環(huán)傾斜閥匯UpperIBOP執(zhí)行液缸齒輪油噴嘴/節(jié)流孔液壓馬達(dá)齒輪油泵齒輪油池10hp液壓泵電機(jī)HydraulicSystemMaintenanceReservoirBladderBlower&BrakeCovers鼓風(fēng)機(jī)罩OilHeatExchanger液壓油熱交換器DrillMotorAssy.(LHS)鉆井電機(jī)（左側(cè)）MonthlyOilHeatExchangerInspect每月一次液壓油熱交換器檢查HydraulicSystemMaintenanceHydraulicReservoirBladder液壓油箱膠囊ReservoirBreather油箱呼吸器ReservoirCover油箱蓋Gasket墊圈HydraulicOilReservoir液壓油箱ReservoirBladder膠囊AnnuallyReservoirBladderInspectReservoirBladder每年一次油箱膠囊檢查如有油則破

PoweredElevatorPositioner(360o)360o旋轉(zhuǎn)頭定位

Link-TiltAssembly吊環(huán)傾斜總成LowerIBOPValve下防噴器Back-UpClamp背鉗AdjustableStabbingGuide喇叭口RotatingLinkAdapter旋轉(zhuǎn)頭UpperIBOP&AccumulatorAssembly上防噴器和其驅(qū)動裝置TorqueArresterFrame背鉗臂350T-108”ElevatorLinks350T-108”吊卡吊環(huán)350or500TElevators吊卡PH-50PipeHandler管子處理器Derrickman鉆工Mousehole鼠洞Overdrill鉆到底PH-50-Link-TiltPositions

吊環(huán)傾斜位置WellCenter井口中心OptionalMouseholeKick-OutAssembly鼠洞前移裝置(選項(xiàng))57.7”Max.SpreaderBeam反扭矩梁116”Ref.V-DoorKick-Out坡道前移PH-50–Kick-OutOption鼠洞前移裝置MainShaft主軸UpperIBOP&DualCrankActuator上防噴器雙曲柄機(jī)構(gòu)LowerIBOP(Manual)下防噴器(手動)SaverSub保護(hù)接頭UpperIBOPActuatorCylinderAssembly上防噴器液缸總成ToolJointClamps(3)防松扣夾子DrillStemAssemblySystemBail頂驅(qū)提環(huán)CounterbalanceSystemCounterbalanceCylinders平衡液缸ACMotorConstructionThreephase550/575VACinTDSapplicationsRotorConstructionSquirrelCageMostCommonRotorconsistsofStackofSteelLaminationswithevenlyspacedconductorbars轉(zhuǎn)子結(jié)構(gòu)TDS-9/11A頂驅(qū)的電機(jī)采用最常用的鼠籠式結(jié)構(gòu)由轉(zhuǎn)子軸,硅鋼片疊層,導(dǎo)體條,頂板等組成ACMotorPrinciple·CurrentflowsthroughtheRotorbarsandaroundtheEndring·CurrentflowproducesMagneticFieldsaroundeachRotorbar·RotorbecomesanElectromagnetwithalternatingNorthandSouthpoles·MagneticFieldsofRotorinteractwithMagneticFieldsofStator·CurrentandMagneticFieldsofStatorandRotorconstantlychanging·AsStatorMagneticFieldrotates,RotorandShaftfollow轉(zhuǎn)子工作原理·轉(zhuǎn)子導(dǎo)體條上產(chǎn)生的感應(yīng)電流通過端板形成電流回路·導(dǎo)體條上的電流產(chǎn)生感應(yīng)磁場·轉(zhuǎn)子成為一個(gè)具有感應(yīng)磁場的磁體·轉(zhuǎn)子磁場和定子磁場相互作用定子磁場在不斷的變化,是一個(gè)旋轉(zhuǎn)磁場(包括磁極,磁場強(qiáng)度)·磁場的相互作用使轉(zhuǎn)子總是跟隨定子磁場轉(zhuǎn)動StatorConstructionThestatoroftheinductionmotorisahollowcylindermadeupfromsiliconironlaminationswiththewindinghousedinslotsintheinnersurfaceLiketheD.C.motorfield,itcanhaveanynumberofpolepairsandeachpolecanbeproducedbyanynumberofconcentriccoils定子結(jié)構(gòu)如下圖所示,定子是由許多有著離心柵孔的同心涂硅鐵板疊成的空心圓筒,線圈安裝在柵孔內(nèi)如同直流電機(jī),定子可以多極繞線StatorPrinciplesRotatingMagneticFieldproducedinMotorStatorwindingsNumberofPolesisdependingbyhowmanytimesaphasewindingappearsTDS-9,10and11,4Pole(2polepairs)TDS-8,6Pole(3polepairs)2-PoleStatorWindings.旋轉(zhuǎn)磁場分析轉(zhuǎn)子和定子之間沒有電纜連接為了簡化分析,我們用一個(gè)永磁體來代替電機(jī)轉(zhuǎn)子永磁體磁場和旋轉(zhuǎn)的釘子磁場相互作用定子的北極總是吸引轉(zhuǎn)子的南極2-極定子繞線示意圖轉(zhuǎn)子總是跟隨定子的磁場旋轉(zhuǎn)LubricationScheduleSightGlass油位觀察鏡CorkBall浮球GearOilFilter齒輪油濾Pop-UpDirtAlarm油污警報(bào)MagneticDrainPlug磁性金屬屑收集器GearboxDrain齒輪油排放口GearboxOilDrain齒輪油排放口TransmissionGearboxOilFill齒輪油加油口LubricationScheduleMotorsGreaseFittings潤滑油嘴PipePlug(1/8”)堵頭GreaseFitting(1/8”)潤滑油嘴HydraulicPumpACMotor液壓油泵GreaseFittings潤滑油嘴ACBlowerMotors(2)鼓風(fēng)機(jī)電機(jī)ACDrillingMotors(2)鉆井電機(jī)LubricationScheduleGeneralLubricationRotatingLinkAdaptor旋轉(zhuǎn)頭UpperBonnetSeal沖管盤根罩油封WashPipeAssembly沖管總成BailPins(2)提環(huán)銷子RotatingLinkAdaptorGear旋轉(zhuǎn)頭齒輪盤LubricationScheduleGeneralLubricationIBOPActuatorCylinderPins液缸銷子IBOPActuatorYoke曲柄IBOPActuatorYoke曲柄IBOPActuatorCranks套筒TorqueArresterTubes反扭矩臂ClampCylinderGate背鉗門銷ClampCylinderGate吊環(huán)耳朵StabilizerBushing背鉗門銷StabilizerBushing扶正環(huán)UpperIBOPValve上內(nèi)防噴器閥?”NPTPlug潤滑油嘴LubricationScheduleGeneralLubricationRollers滾輪LubricationScheduleGeneralLubricationWirelineAdaptor測井導(dǎo)輪GuideBeams&CarriageInspectingtheCrownPadeye&Hang-OffLinkMonthly每月一次BoltAssembly螺栓Inspect磨損檢查Monthly每月一次SafetyPin安全銷Inspect檢查Hang-OffLinkBores導(dǎo)軌吊板1.5”(38mm)minBoltAssembly2.1”(52mm)minMonthly每月一次Hang-OffLink導(dǎo)軌吊板Inspect檢查GuideBeams&CarriageInspectingtheGuideBeamJointsAnnuallyBeamJointsMPIMonthlyBeamJointsInspectLynchPin安全鎖Daily每天一次RetainerPin定位銷Inspect

檢查Daily每天一次LynchPin安全銷Inspect檢查Weekly每周一次BeamJoints連接銷Inspect檢查每拆裝時(shí)檢查導(dǎo)軌,每年一次GuideBeams&CarriageInspectingtheMainTie-BackBoltedConnections螺母緊固AnnuallyAllWelds所有焊接MPIDaily每天Alignment井口對中Inspect檢查WeeklyAllWeldsInspectWeekly每周一次AllBolts所有螺母Inspect檢查AuxiliarySpreaderBeam輔助支撐梁MastLeg井架大腿Tie-BackLink導(dǎo)軌固定梁GuideBeamBottomSection分段導(dǎo)軌(最下一段)Tie-BackPlate導(dǎo)軌固定板MainSpreaderBeam反扭矩梁GuideBeams&CarriageInspectingtheIntermediateRestraintsGuideBeamMainGirtWeeklyStuds/NutsInspectWeeklyPin/CotterPinInspectAnnuallyAllWeldsMPIDailyAlignmentInspectGuideBeams&CarriageInspectingtheCarriageWeeklyRollers滾輪InspectDailyDetentPins定位銷InspectMotorHousing

&TransmissionMotorHousing&TransmissionInternalLubricationFlowPipePlugs觀察口堵頭Monthly每月一次PipePlugs觀察口堵頭Inspect目測檢查MonthlySpillway噴油口油流InspectMonthlyGearDrain節(jié)留孔油流InspectMotorHousing&TransmissionInspectingtheGearboxLubePumpHydraulicMotor液壓馬達(dá)O-RingO型圈MainBody殼體CapScrew(10)螺栓PumpAdaptorPlate安裝板RollerBearings(4)軸承GearSet齒輪BodySeal箱體密封GearHousing齒輪泵箱ThrustPlate止推板RingSeal密封EndCover底板DailyAlignmentInspectMotorHousing&TransmissionInspectingGearBacklashDimA+DimB=Backlash齒輪間隙AABBSolidWireSolder6MonthlyGearBacklashInspectMotorHousing&TransmissionInspectingBail&MainBodyAnnuallyBail提環(huán)InspectAnnuallyBushings(2)銷套Inspect5YearlyMainBodyCover齒輪箱蓋MPI5YearlyMainBody殼體MPIAnnuallyBailPin提環(huán)銷子InspectComponentMinimumDimensionBushing銷套ID<4.45”BailPin提環(huán)銷子ID<4.125”MPI->大修MotorHousing&TransmissionInspectingS-PipeWingNut蓋母SealRing密封Plug堵頭Clamp卡子Bolts螺栓SealRing密封WingNut螺母MonthlyS-PipeInspectMonthlyS-PipePressureTestMotorHousing&TransmissionInspectingMainShaftLinerPolyPackSealWashPipeAssembly沖管總成MonthlyMainShaftLinerInspectPolypackSeal襯套密封MainShaft中心管參考圖紙:120900必須選用合格的沖管和盤根,使用VARCO原裝的沖管盤根總成注意正確的沖管盤根的安裝,檢查中心管襯套及其密封的狀況檢查沖管,盤根盒MotorHousing&TransmissionInspectingWashPipeAssemblyWashPipeNut沖管螺母PackingBox盤根盒3”BoreWashPipeWrench沖管扳手DowelPin定位銷LEFTHANDTHREADS!

左旋扣!!SocketHeadScrew定位螺栓MotorHousing&TransmissionInspectingWashPipeAssemblyDailyWashPipeInspectUpperSpacer上內(nèi)環(huán)MiddleSpacer中內(nèi)環(huán)MiddleSpacer中內(nèi)環(huán)LowerSpacer下內(nèi)環(huán)O-RingO型圈O-RingO型圈SnapRing彈簧圈HoldingRing內(nèi)環(huán)(硬盤根)PackingSeal盤根WashPipeNut沖管螺母WashPipe沖管PackingAssemblyBox盤根盒StraightGreaseFitting潤滑油嘴SocketHeadScrew定位螺栓MotorHousing&TransmissionInspectingUpperBonnetSeals中心軸上密封CapScrew(6)螺栓BearingShield軸承防塵罩BearingRetainer軸承止推法蘭LubeTube潤滑油管LubeTubeO-RingO型圈Shims墊片AnnuallyRetainerO-RingInspectAnnuallyBearingIsolatorInspectAnnuallyOilSealInspectLubeTube潤滑油管O-RingO型圈BearingShield軸承防塵罩BearingRetainer軸承止推法蘭CapScrews(6)螺栓BearingIsolator軸承密封OilSeal油封法蘭O型圈軸承密封油封MotorHousing&TransmissionInspectingMainShaft<0.65”RadialGrooves承載環(huán)槽<0.62”5YearlyStem中心軸MPI5YearlySplitLoadCollar承載環(huán)MPIAnnuallyRadialGrooves承載環(huán)槽InspectRetainerRing固定環(huán)MotorHousing&TransmissionInspectingMainShaftEnd-PlayBearingRetainer軸承止推法蘭Shims墊片CapScrews(6)螺栓DialIndicator千分表AnnuallyMainShaftInspect中心軸同軸度/軸承間隙MotorHousing&TransmissionInspectingBlowerMotorAssemblies鼓風(fēng)機(jī)日常檢查MonthlyLooseBoltsInspectBolts(4)螺栓Bolts(4)螺栓DripShield防滴水保護(hù)罩FanMotorCover電機(jī)罩MotorFan電機(jī)風(fēng)扇Bolts(6)螺栓TopBearingHousing上軸承座每月一次螺栓檢查檢查松動MotorHousing&TransmissionTransmissionAssembly/Disassembly齒輪箱拆裝StemSleeve軸承TaperRollerBearing止推軸承DowelPin定位銷BullGear大齒輪UpperStemLiner中心管上襯套PolyPackSeal復(fù)合密封MainShaftStem中心軸TaperedRollerThrustBearing止推軸承MainShaftSleeve中心軸軸套MainRollerBearing扶正軸承WearSleeve軸套CapScrew螺栓LockWasher彈簧墊DowelPin定位銷BearingRetainer扶正軸承定位環(huán)LowerMainBearing扶正軸承CapScrew螺栓LockWasher彈簧墊MainBody殼體MainBodyO-RingO型圈InternalLocknutRetainer彈簧圈BearingLockWasher彈簧墊LowerCompoundRollerBearing復(fù)合齒輪下軸承SpacerRing軸套InternalRetainingRing彈簧圈CompoundGear復(fù)合軸承InternalRetainingRing彈簧圈UpperCompoundRollerBearing復(fù)合齒輪上軸承MainBodyCover齒輪箱蓋UpperSprayNozzles上噴嘴LubeOilPumpAssembly齒輪油泵總成PH-50PipehandlerVarcoDriller’sConsolePH-50PipeHandlerInspectingElevatorLinksClevisPin26”(635mm)TypicalLinkUpperCatchLinkLinkTiltCatchLinkPinRecessinMotorGuard2WeeklyLinkClampsInspect1ROTATELIFT&REMOVERearFrontMonthlyLinkEyesInspectPH-50PipeHandlerInspectingElevatorLinks413/16”5”UpperEyeDimension(C)LowerEyeDimension(A)45/8”47/16”23/4”29/16”23/8”23/16”CapacityperSet(Tons)B=3?”(350Ton)B=4?”(500Ton)B=6?”(750Ton)53/4”6”51/2”51/4”31/2”31/4”3”23/4”71/4”71/2”7”63/4”????350300225175500420325250????UpperEye(Hook)LowerEye(Elevator)AACCBBPH-50PipeHandlerInspectingLink-TiltMonthlyBushingsInspectMonthlyCylindersInspectMonthlyPinsInspectMonthlyBushingsInspectPH-50PipeHandlerInspectingLink-TiltHydraulicManifoldTorqueArrestorSpringSpringSpacerSpringShimsEndCapClampCylinderBodyRig-Up/Run/ShutdownValveBodySealsJawAssemblyHexHeadScrewsRearStabilizerPH-50PipeHandlerTorqueWrenchAssemblyManifoldHingePinRetainerFrontStabilizerSpringCylinderHeadRingCylinderHeadPistonSealsPistonWearBushingHingePinStabilizerSpringRetainingPlateRear/FrontStabbingGuidesGateTongDiesClampCylinderBodyPH-50PipeHandlerInspectingtheTorqueWrenchAssemblyTuggerLinerClampCylinderGate(shownopen)SwingClearWeeklyStabilizers(F/R)InspectDailyTongDiesInspectWeeklyFlippersInspectWeeklyStabbingGuideInspectPartReplaceWhenStabilizerWear>1/8”FlipperWear>1/8”PH-50PipeHandlerInspectingtheTorqueWrenchAssemblyCotterPinStabilizerSpringsMonthlyStabilizerSpringsInspectPH-50PipeHandlerInspectingtheIBOPActuatorWeeklyActuatorCylinderInspectWeeklyActuatorYokeInspectMonthlyPins&BushingsInspectDailyHosesInspectPartReplaceWhenPinsWear>0.3”BushingsMetalBackingVisiblePH-50PipeHandlerInspectingtheToolLockJointsDailyToolLockBoltsInspect1.4”1.4”1”1”1.4”1.4”PH-50PipeHandlerInspectingtheIBOPValves&SaverSubDailyUpperIBOPValvePressureTestWeeklyUpperIBOPInspectWeeklyIBOPCrankInspectDailyLowerIBOPValvePressureTestWeeklyLowerIBOPInspect5YearlyUpper&LowerIBOPsMPIPartReplaceWhenSaverSubThreadshavebeenrecuttominimumshoulder-to-shoulderlengthof5”ShotPinBushingPH-50PipeHandlerShot-PinAssemblyDowelPinShotPinRodSealAssemblyShotPinSleeveO-RingShotPinBaseRodSealAssemblyHydraulicMotorDualPortManifoldShotPinCapPinionGearShotPinCoverShotPinOD<1.375”ShotPinSleeveID>1.510”ShotPinBushingID>1.475”PartReplaceWhenPH-50PipeHandlerRotatingLinkAdaptorRotaryLinkAdaptorRetainerRingO-RingRotaryGLYDRingWiperSealLEVELWORKINGSURFACEAnnuallyRotaryGLYDRingReplaceAnnuallyO-RingReplaceAnnuallyThrustRingReplaceAnnuallyTurciteBushingReplaceAnnuallyPistonRingInspectAnnuallyStemInspectAnnuallyStemO-RingReplaceRotatingLinkAdaptorGearIndexMarkPartReplaceWhenThrustRingLessthan0.105”TurciteBushingLessthan0.112”PH-50PipeHandlerWirelineAdaptorSheavesInspectEachUseHydraulicSystemMaintenanceSystemTest