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BSEN50342-1:2015
BSIStandardsPublication
Lead-acidstarterbatteries
Part1:Generalrequirementsandmethods
oftest
BSEN50342-1:2015
BRITISHSTANDARD
Nationalforeword
ThisBritishStandardistheUKimplementationofEN50342-1:2015.
ItsupersedesBSEN50342-1:2006+A1:2011whichiswithdrawn.
TheUKparticipationinitspreparationwasentrustedtoTechnical
CommitteePEL/21,Secondarycellsandbatteries.
Alistoforganizationsrepresentedonthiscommitteecanbe
obtainedonrequesttoitssecretary.
Thispublicationdoesnotpurporttoincludeallthenecessary
provisionsofacontract.Usersareresponsibleforitscorrect
application.
?TheBritishStandardsInstitution2015.PublishedbyBSIStandards
Limited2015
ISBN9780580838576
ICS29.220.20
CompliancewithaBritishStandardcannotconferimmunityfrom
legalobligations.
ThisBritishStandardwaspublishedundertheauthorityofthe
StandardsPolicyandStrategyCommitteeon31December2015.
Amendmentsissuedsincepublication
Date
Textaffected
BSEN50342-1:2015
EUROPEANSTANDARD
NORMEEUROPéENNE
EUROP?ISCHENORM
ICS29.220.20
EN
50342-1
November2015
Supersedes
EN
50342-1:2006
EnglishVersion
Lead-acidstarterbatteries-Part1:Generalrequirementsand
methodsoftest
Batteriesd'accumulateursdedémarrageauplomb-Partie
1:Prescriptionsgénéralesetméthodesd'essais
Blei-Akkumulatoren-Starterbatterien-Teil1:Allgemeine
AnforderungenundPrüfungen
ThisEuropeanStandardwasapprovedbyCENELECon2015-10-05.CENELECmembersareboundtocomplywiththeCEN/CENELEC
InternalRegulationswhichstipulatetheconditionsforgivingthisEuropeanStandardthestatusofanationalstandardwithoutanyalteration.
Up-to-datelistsandbibliographicalreferencesconcerningsuchnationalstandardsmaybeobtainedonapplicationtotheCEN-CENELEC
ManagementCentreortoanyCENELECmember.
ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytranslation
undertheresponsibilityofaCENELECmemberintoitsownlanguageandnotifiedtotheCEN-CENELECManagementCentrehasthe
samestatusastheofficialversions.
CENELECmembersarethenationalelectrotechnicalcommitteesofAustria,Belgium,Bulgaria,Croatia,Cyprus,theCzechRepublic,
Denmark,Estonia,Finland,FormerYugoslavRepublicofMacedonia,France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Latvia,
Lithuania,Luxembourg,Malta,theNetherlands,Norway,Poland,Portugal,Romania,Slovakia,Slovenia,Spain,Sweden,Switzerland,
TurkeyandtheUnitedKingdom.
EuropeanCommitteeforElectrotechnicalStandardization
ComitéEuropéendeNormalisationElectrotechnique
Europ?ischesKomiteefürElektrotechnischeNormung
CEN-CENELECManagementCentre:AvenueMarnix17,B-1000Brussels
?2015CENELECAllrightsofexploitationinanyformandbyanymeansreservedworldwideforCENELECMembers.
Ref.No.EN50342-1:2015E
BSEN50342-1:2015
EN50342-1:2015(E)
Contents
Page
Europeanforeword3
1
2
3
3.1
3.2
3.3
3.3.1
3.3.2
3.4
3.5
4
4.1
4.2
5
5.1
5.2
5.3
5.3.1
5.3.2
5.4
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.11.1
6.11.2
7
7.1
7.2
7.3
Scope5
Normativereferences5
General5
Introduction5
Designationofstarterbatteries6
Conditionondelivery6
Specificgravityofelectrolyteandopencircuitvoltage6
Definitionoffullychargednewbattery6
Electricalcharacteristics7
Mechanicalcharacteristics7
Generalrequirements8
Identification,labelling8
Markingofthepolarity8
Generaltestconditions8
Samplingofbatteries8
Chargingmethod-Definitionofafully-chargedbattery9
Testequipment9
Measuringinstruments9
Waterbath10
Testsequence10
Testmethodsandrequirements11
CapacitycheckCe11
Crankingperformancetest12
Highcurrentdischargetestatlowtemperature13
Chargeacceptancetest13
Chargeretentiontest14
Enduranceincycletest14
Corrosiontest15
Deepdischargetest16
Waterconsumptiontest16
Vibrationresistancetest17
Electrolyteretentiontest19
Ventedbatteries19
Valveregulatedbatteries19
Dry-chargedbatteries19
General19
Activationofdrychargedbatteries20
Testingofdrychargedbatteries20
AnnexA(normative)Safetylabelling–Definitionofthesixcolouredsymbols21
AnnexB(normative)CorrelationbetweenC20andRC22
AnnexC(normative)Batteryperformancemarking23
Bibliography24
2
BSEN50342-1:2015
EN50342-1:2015(E)
Europeanforeword
Thisdocument(EN50342-1:2015)hasbeenpreparedbyCLC/TC21X“Secondarycellsandbatteries”.
Thefollowingdatesarefixed:
·
·
latestdatebywhichthisdocumenthas
tobeimplementedatnationallevelby
publicationofanidenticalnational
standardorbyendorsement
latestdatebywhichthenational
standardsconflictingwiththis
documenthavetobewithdrawn
(dop)
(dow)
2016-10-05
2018-10-05
Attentionisdrawntothepossibilitythatsomeoftheelementsofthisdocumentmaybethesubjectofpatent
rights.CENELEC[and/orCEN]shallnotbeheldresponsibleforidentifyinganyorallsuchpatentrights.
Thisdocumentsupersedes
EN
50342-1:2006.
EN
50342,
Lead-acidstarterbatteries,iscurrentlycomposedofthefollowingparts:
?
?
?
?
?
?
?
Part1:Generalrequirementsandmethodsoftest[thepresentdocument];
Part2:Dimensionsofbatteriesandmarkingofterminals;
Part3:Terminalsystemforbatterieswith36Vnominalvoltage;
Part4:Dimensionsofbatteriesforheavyvehicles;
Part5:Propertiesofbatteryhousingsandhandles;
Part6:BatteriesforMicro-CycleApplications[currentlyatFormalVotestage];
Part7:Generalrequirementsandmethodsoftestsformotorcyclebatteries[currentlyatFormalVote
stage].
EN50342-1:2015includesthefollowingsignificanttechnicalchangeswithrespectto
EN
50342-1:2006:
a)
Thefollowingtopicshavebeenreworked/changedinthenewversion:
1)
2)
3)
4)
simplifiedstructure;
correctionoferrors;
updatedtoactualstateofartofleadacidbatteries;
definitionofnewrequirementlevelsandanewsystemforidentification.
b)
Thefollowingtestproceduresandrequirementshavebeenupdated:
1)
2)
chargingprocedure(reworked);
coldcrankingprocedure(reworked);
3
BSEN50342-1:2015
EN50342-1:2015(E)
4
3)
4)
5)
6)
7)
chargeretention(reworked);
deepdischarge(new);
cycling(reworked);
waterconsumption;
vibrationtestprocedures(reworkedandnewrequirementlevelV4addedforheavytrucks).
BSEN50342-1:2015
EN50342-1:2015(E)
1
Scope
ThisEuropeanStandardisapplicabletolead-acidbatterieswithanominalvoltageof12V,usedprimarilyasa
powersourceforthestartingofinternalcombustionengines,lightingandalsoforauxiliaryequipmentof
internalcombustionenginevehicles.Thesebatteriesarecommonlycalled“starterbatteries”.Batterieswitha
nominalvoltageof6Varealsoincludedwithinthescopeofthisstandard.Allreferencedvoltagesneedtobe
dividedbytwofor6Vbatteries.
ThisEuropeanStandardisapplicabletobatteriesforthefollowingpurposes:
?
?
batteriesforpassengercars,
batteriesforcommercialandindustrialvehicles.
ThisEuropeanStandardisnotapplicabletobatteriesforotherpurposes,forexamplethestartingofrailcar
internalcombustionenginesorformotorcycles.
2
Normativereferences
Thefollowingdocuments,inwholeorinpart,arenormativelyreferencedinthisdocumentandare
indispensableforitsapplication.Fordatedreferences,onlytheeditioncitedapplies.Forundatedreferences,
thelatesteditionofthereferenceddocument(includinganyamendments)applies.
EN
50342–2,Lead-acidstarterbatteries—Part2:Dimensionsofbatteriesandmarkingofterminals
EN
50342–4,Lead-acidstarterbatteries—Part4:Dimensionsofbatteriesforheavyvehicles
EN
50342-5,
Lead-acidstarterbatteries—Part5:Propertiesofbatteryhousingsandhandles
EN
50342–6,Lead-acidstarterbatteries—Part6:BatteriesforMicro-CycleApplications
EN
61429,
MarkingofsecondarycellsandbatterieswiththeinternationalrecyclingsymbolISO7000-1135
andindicationsregardingdirectives93/86/EECand91/157/EEC
(IEC
61429)
IEC60050–482,InternationalElectrotechnicalVocabulary—Part482:Primaryandsecondarycellsand
batteries
3
3.1
General
Introduction
Theobjectofthisstandardistospecify:
-
-
generalrequirements;
certainessentialfunctionalcharacteristics,therelevanttestmethodsandresultsrequired,forseveral
classesandtypesofstarterbatteries.
ForgeneraldefinitionsoftermsseeIEC60050-482,Part482oftheInternationalElectro-technicalVocabulary
(IEV).
5
BSEN50342-1:2015
EN50342-1:2015(E)
3.2
Designationofstarterbatteries
Batteriesareclassifiedaccordingtotheirtypes.
3.2.1
floodedorventedbatteries
secondarybatteryhavingacoverprovidedwithoneormoreopeningsthroughwhichgaseousproductsmay
escape
3.2.2
EnhancedFloodedBatteries
EFB
secondarybatterieswithadditionalspecialdesignfeaturestosignificantlyimprovethecyclingcapability
comparedtostandardfloodedbatteries
Note1toentry:
ThesebatteriesneedtohaveawaterconsumptionperformancelevelofW3,W4orW5.
3.2.3
ValveRegulatedLead-Acidbatteries
VRLA
valveregulatedlead-acidbatteriesaresecondarybatterieswhichareclosedundernormalconditionsbut
whichhasanarrangementthatallowstheescapeofgasiftheinternalpressureexceedsapredetermined
value
Note1toentry:
Thebatterycannotreceiveadditiontotheelectrolyte.InVRLAbatteriestheelectrolyteisimmobilized.
3.2.4
AbsorbentGlassMatbatteries
AGM
VRLAbatteriesinwhichtheelectrolyteisimmobilizedbyabsorptioninaglassmat
3.2.5
gelbatteries
VRLAbatteriesinwhichtheelectrolyteisimmobilizedbyfixingasgel
3.3
3.3.1
Conditionondelivery
Specificgravityofelectrolyteandopencircuitvoltage
Specificgravityofelectrolyteandopencircuitvoltageofaleadacidbatterydependonitsstateofchargeand
temperature.
Thespecificgravityoftheelectrolyteoffullychargedventedbatteriesshallbeintherange1,27kg/lto
1,30kg/lat25°Cunlessotherwisespecifiedbythemanufacturer.
Theopencircuitvoltage(OCV),offullychargedbatteriesafteraminimumof24hstandonopencircuit,shall
beintherange12,70Vto12,90Vforventedtypesand12,80Vto13,00Vforvalveregulatedtypesat25°C
unlessotherwisespecifiedbythemanufacturer.
3.3.2
Definitionoffullychargednewbattery
Newventedbatteriesmaybesupplied:
-
6
eitherinastatereadyforuse,filledwiththeappropriateelectrolytetothemaximumlevel.24hafteran
initialcharge(accordingto5.2),thespecificgravityofelectrolyteorOCVshallbewithintheranges
specifiedin3.3.1.Inbatterieswithlidswithoutplugscheckingspecificgravityofelectrolyteisgenerally
notpossible.Inthesecases,onlyOCVshallbecheckedaccordingto3.3.1;
BSEN50342-1:2015
EN50342-1:2015(E)
-
ordrychargedasdefinedinClause7.
Valveregulatedbatteriesarenormallysuppliedinastatereadyforuse.Afteraninitialchargeaccordingto5.2
followedbya24hrestperiod,theOCVshallbewithintherangespecifiedin3.3.1.Forthesebatteries,the
electrolyteisnotaccessibleandthereforeitsspecificgravitycannotbechecked.
3.4
Electricalcharacteristics
3.4.1ThecrankingcurrentIcc,tobeindicatedbythemanufacturer,isthedischargecurrentwhichthe
batterycansupplyat–18°Cfor10stoaminimumvoltageUf=7,50Vandmeetingrequirementsofa
simulatedcrankingprofileaccordingto6.2.Itisusedaswelltocheckthehighcurrentdischargeperformance
accordingto6.3.
3.4.2Thecapacityofastarterbatteryisdefinedforthetemperatureof25°C±2°C.Thenominalcapacity
CninthisstandardisaC20.Itshallbeindicatedbythemanufacturerasnominal20hcapacityC20(Ah).
Thenominal20hcapacityCnistheelectriccharge(inAh)thatabatterycansupplywithacurrent:
In=
Cn
20h
(A)
toafinalvoltageUf=10,50V.
TheeffectivecapacityCeshallbedeterminedbydischargingabatterywithconstantcurrentIntoUf=10,50V
(see6.1).
3.4.3ThechargeacceptanceisexpressedasthecurrentIcawhichapartiallydischargedbatteryacceptsat
0°Candaconstantvoltageof14,40V(see6.4).
3.4.4Chargeretentionismeasuredbythehighcurrentdischargeperformanceofthechargedandfilled
batteryafterstorageonopencircuitunderdefinedconditionsoftemperatureandtime(see6.5).
3.4.5TheCyclingtestrepresentstheabilityofabatterytoperformrepeateddischarge/rechargecycles.
Thisabilityshallbetestedbyaseriesofcyclesunderspecifiedconditionsafterwhichthecoldcranking
performanceandthe20hcapacityshallbedetermined(see6.6).
3.4.6TheCorrosiontestcheckstheresistanceofabatteryagainstoverchargingatincreasedtemperatures
(see6.7)
3.4.7TheDeepdischargetestrepresentstheabilityofbatterytoovercomeanoverdischargeinavehicle
bysmallloadsduringparkingforalongtime(see6.8)
3.4.8Waterconsumptiontestchecksifthebatterycankeepitsperformanceunderextendedexposureto
heatandoverchargeconditions.Itismeasuredaslossofweightduringoverchargeofafullychargedbattery
andisdefinedasg/AhCe(see6.9).
3.5
Mechanicalcharacteristics
3.5.1Vibrationresistancerepresentstheabilityofabatterytomaintainserviceunderaccelerationforces.
(see6.10)
3.5.2Electrolyteretentionistheabilityofabatterytoretainelectrolyteunderspecifiedmechanical
conditions(see6.11).
7
BSEN50342-1:2015
EN50342-1:2015(E)
4
4.1
Generalrequirements
Identification,labelling
Batteriesaccordingtothisstandardshallbearthefollowingcharacteristicsonatleastoneoftheirsidesoron
thetopsurface:
a)
b)
c)
d)
e)
f)
g)
h)
i)
theidentificationofmanufacturerorsupplier;
thenominalvoltage,i.e.12Vor6V;
nominalcapacityC20(Ah)(see3.4.2),
ThevaluesofC20forallbatteriesshallcorrespondtothespecificgravityofelectrolyteorOCVgivenin
3.3.1;
thenominalcrankingcurrentIcc(see3.4.1);
thesixcolouredsymbolsasspecifiedinAnnexA,Safetylabelling;
themarkingfortheseparatecollectionandrecyclingaccordingto
EN
61429;
valveregulatedbatteriesshallbemarked‘VRLA'.
Dateofproduction(thiscouldbeapartofmorecomplexcodetoo)
Requirementlevelsaccordingtowaterconsumption,chargeretention,enduranceandvibrationas
specifiedinAnnexC
Batteriesmaybemarkedwithotherinformationsuchasthefillingandchargingdate.
Labelsize:ThecapacityC20(Ah)andthecoldcrankingcurrentIcc(A)shallbedisplayedonaseparatelabel
orastextonacombinedlabel(e.g.togetherwithadditionalinformationoftheproducerortypemark).The
sizeofthelabelshallbeatleast3%ofthelargestsideofthebattery.Thecharactersizehighshouldbeat
least3mm.Thelabelshallbefixedononeofthefoursidesoronthelid.Amultiplelabellingisallowed.
Forbatteriesformicro-cycleapplication:SpecificidentificationaccordingtoEN50342-6.
4.2
Markingofthepolarity
Thisshallbeinaccordancewith:
-
-
5
5.1
EN
50342-2,
Lead-acidstarterbatteries—Part2:Dimensionsofbatteriesandmarkingofterminals;
EN
50342-4,
Lead-acidstarterbatteries—Part4:Dimensionsofbatteriesforheavyvehicles.
Generaltestconditions
Samplingofbatteries
Alltestsshallbecarriedoutonnewbatterysamples.Samplesshallbeconsideredasnewnolaterthan:
-
-
8
30daftertheacidfillingandformationdateinthecaseoffilledandchargedbatteries,
60daftershipmentdateofthemanufacturerinthecaseofdry-chargedbatteries.
BSEN50342-1:2015
EN50342-1:2015(E)
Outofdifferentproductionorsamplinglots7batteriesshallbeselectedfortesting.Sixofthesebatteriesshall
beusedforthetests.Incaseofequipmentfailuresortechnicaldeviation,onebatterycanbereplacedto
repeatthecompletesequenceforthisbattery.
Alltestsshallbeperformedonlyifaboveconditionsandconditionsaccordingto3.3.2arefulfilled.
5.2
Chargingmethod-Definitionofafully-chargedbattery
Alltests,exceptthatin7.3,shallcommencewithfully-chargedbatteries.
Batteriesshallbeconsideredasfully-chargediftheyhaveundergonethechargingprocedures.Priortothe
firstcapacitytest,thebatterychargeshallbelimitedto16h.
Ifnotspecifieddifferentlybythebatterymanufacturer,thebatteriesthatwillbetestedaccordingtothis
standardshallbechargedaccordingtoTable1.
Table1—Chargingmethod
Allchargesshallbeperformedwithbatteriesinawaterbathat25°C±2°Caccordingto5.3.2.
NOTEUsingthewaterbath,itisgenerallyacceptedthatthebatterytemperatureduringthechargewillbemaintained
intherequiredrange.
5.3
5.3.1
Testequipment
Measuringinstruments
Therangeofinstrumentsusedshallbeappropriateforthemagnitudeoftheparameterstobemeasured.The
minimumaccuracyoftestequipmentisgiveninTable2.
9BatteryType
VoltageUc
Current
Time
Battery
temperature
Remarks
Floodedbatteries
havingsize
accordingto
EN
50342–2
16,00V±0,05V
5In
a
24h(16h)
15°Cto35°C
Floodedbatteries
havingsize
accordingto
EN
50342–4
16,00V±0,05V
5In
a
20h(16h)
15°Cto35°C
Step1
Floodedbatteries
havingsize
accordingto
EN
50342–4
nolimitation
In
a
4h(0h)
15°Cto35°C
Step2
Valveregulated
batteries
14,80±0,05V
5In
a
24h(16h)
15°Cto35°C
a
Aftercrankingperformancetestandpriortofirstcapacitycheck(Step1ofpresentTable).
BSEN50342-1:2015
EN50342-1:2015(E)
Table2—Accuracyoftestequipment
Theinstrumentsusedformeasuringtimeshallbegraduatedinhours,minutesandseconds.
5.3.2
Waterbath
Ifatestneedstobecarriedoutinawaterbath,thefollowingconditionsshallbefulfilled.Theterminalbaseof
thebatteryshallbeatleast15mmbutnotmorethan25mmabovethewatersurfacelevel.Ifseveralbatteries
areinthesamewaterbaththenthedistancebetweenthemandalsothedistancetothewallsofthebathshall
beatleast25mm.
Minimumsoaktimeforbatteriesinwaterbathis4h.
Ifnotstateddifferentlyintheindividualtestdescriptionthetoleranceforthetemperatureofthewaterbath
is±2°C.
Itisrecommendedtocoverthesurfaceofthewaterwithfloatingelementsusingtestingtemperaturesof40°C
ormore.Thisimprovesthethermalisolationagainstairandavoidsevaporationofwater.
5.4
Testsequence
Filledandchargedbatteriesshallbesubjectedtothefollowinginitialtestseries:
a)
b)
c)
d)
e)
f)
1stCecheck,
1stcrankingperformancetest;
2ndCecheck,
2ndcrankingperformancetest;
3rdCecheck,
3rdcrankingperformancetest.
ForCeandthecrankingperformancethespecifiedvaluesshallbemetinatleastoneoftherelevant
dischargesabove.
Itisnotnecessarytocompletethesequenceifthespecifiedvaluesareachievedonthefirstorsecondtest
otherthanforbatteriesthatwillsubsequentlybetestedforchargeacceptance.
10Parameter
Accuracyoftestequipment
Currentforcoldcrankingtests
0,5%
Currentforothertests
1%full-scalewithaminimum
accuracyof±30mA
Voltage
±0,04V
Temperature
±1K
Time
±10ms
Specificgravityofelectrolyte
≤0,005kg/l
Weightofbattery
±1gbelow30kg
±5gabove30kg
BSEN50342-1:2015
EN50342-1:2015(E)
If,andonlyif,theinitialcapacityandcrankingtestsaresuccessful,thebatteriesshallbetestedinaccordance
withtheremainderofthetestsequencegiveninTable3.
Thesetestsshallcommencenotlaterthanoneweekaftercompletionoftheinitialtests.
Table3—Testsequence
6
6.1
Testmethodsandrequirements
CapacitycheckCe
6.1.1Throughoutthedurationofthetests,thebatteryshallbeplacedinawaterbathat25°C±2°C
accordingto5.3.2
6.1.2ThebatteryshallbedischargedwiththecurrentIn(calculatedaccordingto3.4.2)keptconstant
at±1%ofthenominalvalueuntiltheterminalvoltagefallsto10,50V±0,05V.Thedurationt(h)ofthis
11Step
Battery
Reference
1
2
3
4
5
6
1
Initialchargepriortotest
5.2
X
X
X
X
X
X
2
1stCapacitycheckCe
6.1
X
X
X
X
X
X
3
1stcrankingperformancetest
6.2
X
X
X
X
X
X
4
2ndCapacitycheckCe
6.1
(X)
(X)
(X)
X
(X)
(X)
5
2ndcrankingperformancetest
6.2
(X)
(X)
(X)
X
(X)
(X)
6
3rdCapacitycheckCe
6.1
(X)
(X)
(X)
X
(X)
(X)
7
3rdcrankingperformancetest
6.2
(X)
(X)
(X)
X
(X)
(X)
8
Enduranceincycletest
6.6
X
9
Corrosiontest
6.7
X
10
Highcurrentdischarge
6.3
X
X
11
CapacitycheckCe
6.1
X
X
12
Chargeretention
6.5
X
13
Highcurrentdischarge
6.3
X
14
Deepdischarge
6.8
X
15
CapacitycheckCe
6.1
X
16
Crankingperformancetest
6.2
X
17
10cycleswith50%DOD
6.6
X
18
Chargeacceptance
6.4
X
19
Electrolyteretention
6.11
X
20
Vibrationresistance
6.10
X
21
Waterconsumption
6.9
X
22
Highcurrentdischarge
6.3
X
(X)denotesthatthistestneedstobecarriedoutiftheprevioussametestdidnotachieve
therequirementlevel.Oneofthebatteries1to6canbereplacedbybattery7fortesting
startingfromstep1incaseofunexpecteddeviationsbelow90%Cnortestequipment
failuresduringtest.
BSEN50342-1:2015
EN50342-1:2015(E)
dischargeshallberecorded.Thebeginningofthedischargeshalltakeplacewithinaperiodof1hto5hfrom
thetimeoftheendofcharging.
6.1.3
ThecapacityCeisCe=txIn(Ah).
Fromeachsingletestsequence,themaximumvalueofallperformedcapacitytestsistakentocalculatethe
meanvalueofthe20-hcapacityoverthesixbatteriesas
Ce
=
∑
6
i=1i
6
Thestandarddeviationiscalculatedforthesedataas:
S=
6
i=1ei
5
?Ce
)
2
6.1.4
Requirements:
Asatarget,themeanvalueofthecapacityshouldbeequaltoorgreaterthanthelabelledcapacityCn.Dueto
inevitablestatisticaldeviations,therequirementforcomplianceof20-hcapacityshallfulfilthefollowing
condition:
(Ce?S
Cn
)≥0,95
6.2
Crankingperformancetest
6.2.1Afterarestperiodof24hupto72hafterpreparationaccordingto5.2,thebatteryshallbeplacedina
coolingchamberwith(forced)aircirculationatatemperatureof?18°C±1°Cuntilthetemperatureofthe
middlecellshasreached?18°C±1°C.
Itisgenerallyacceptedthattherequiredtemperaturewillbeachievedafteraminimumperiodof24hinthe
coolingchamber.
6.2.2Thebatteryshallthenbedischarged,eitherwithinoroutsidethecoolingchamber,within2minafter
theendofthecoolingperiodwithacurrentIcc(see3.4.1).Thiscurrentshallbekeptconstanttowithin±0,5%
duringthedischarge.
6.2.3After10sdischarge,theterminalvoltageUfshallberecordedandthecurrentshallbecutoff.The
voltageUfshallbenotlessthan7,50Vforallthe6testedbatteryindividualsinatleastonesequence.
Subclauses6.2.1to6.2.3comprisestage1ofthecrankingperformancetest.
6.2.4
Afterarestperiodof10s±1s,thetestshallbecontinuedinaccordancewith6.2.5.
6.2.5Thebatteryshallthenbedischargedat0,6Icc.Thecurrentshallbekeptconstanttowithin±0,5%
duringthedischarge.Thedischargeshallbeterminatedwhenthebatteryvoltagereaches6V.Thedischarge
time(t'6v)at0,6Iccto6Vshallberecordedinseconds.
Subclause6.2.5comprisesstage2ofthetest.
12Cemax
∑(C
BSEN50342-1:2015
EN50342-1:2015(E)
6.2.6t6visdefinedasthedurationofthesecondstage(t’6v)plustheequivalentdurationofthefirststage
dischargeifrunat0,6Icc,i.e.itisgiven,inseconds,bythefollowingequation:
t6v=t'6v+
10s
0,6
=t'6v+17s
6.2.7
Requirements:
Thebatteryshallcomplywiththefollowingrequirement:
t6v≥90s
6.3
Highcurrentdischargetestatlowtemperature
6.3.1Afterarestperiodofupto72hthebatteryshallbeplacedinacoolingchamberwith(forced)air
circulationatatemperatureof?18°C±1°Cuntilthetemperatureofthemiddlecellshasreached
?18°C±1°C.
Itisgenerallyacceptedthattherequiredtemperaturewillbeachievedafteraminimumperiodof24hinthe
coolingchamber.
6.3.2Thebatteryshallthenbedischarged,eitherwithinoroutsidethecoolingchamber,within2minafter
theendofthecoolingperiodwithacurrent0,6Icc.Thiscurrentshallbekeptconstanttowithin±0,5%during
thedischarge.
6.3.3
6.3.4
After30sdischarge,theterminalvoltageU30sshallberecordedandthecurrentshallbecutoff.
Requirements:
IfnotstateddifferentlyintheprecededtestthevoltageU30sshallbenotlessthan7,20V.
6.4
6.4.1
Chargeacceptancetest
Thebatteryshallbedischargedatatemperatureof25°C±2°CatacurrentI0(A)for5hwhere:
Io=
Ce
10h
ThevalueCeshallbetakenasthemaximumvalueCeofthepreviousdischargesaccordingto6.1.
6.4.2Within10minafterthedischarge,thebatteryshallbeplacedinacoolingchamberwith(forced)air
circulationatatemperatureof0°C±1°Cuntilthetemperatureofthemiddlecellsis0°C±1°C.
Itisgenerallyacceptedthattherequiredtemperaturewillbeachievedafteraminimumperiodof15hinthe
coolingchamber.
6.4.3Atthistemperature,thebatteryshallbechargedataconstantvoltageof14,40V±0,05Vand
Imax=50AforbatterieshavingsizesdefinedinEN50342-2andImax=100Aforbatterieshavingsizes
definedin
EN
50342-4.
After10min,thechargingcurrentIcashallberecorded.
6.4.4
Requirements:
Icashallbe≥2I0
13
BSEN50342-1:2015
EN50342-1:2015(E)
6.5
Chargeretentiontest
6.5.1Afully-chargedbattery(accordingto5.2)withitsventplugsfirmlyinplaceandwithcleananddry
surfacesshallbestoredinadryatmosphereat40°C±2°Cfor21donopencircuit.Noconnectingclampsor
cablesshallbeattachedtotheterminals.
6.5.2Afterthisstorageperiodthebatteryshallbesubmittedwithoutrechargetoahighcurrentdischarge
testasdefinedin6.3.
6.5.3
Requirements:
Table4—Requirementschargeretention
6.6
6.6.1
Enduranceincycletest
Thetestsshallbecarriedoutonfullychargedbatteriesinaccordancewith5.2.
Table5—Parameterscycletest
6.6.2Thebatteryshallbeplacedinawaterbathasdefinedin5.3.2andmaintainedatatemperatureas
stateinTable5.
6.6.3
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