給料裝置傳動(dòng)系統(tǒng)設(shè)計(jì)說明書.doc

I摘要給料裝置自動(dòng)化是隨著現(xiàn)代信息技術(shù)與控制技術(shù)的進(jìn)步而發(fā)展起來的，廣泛應(yīng)用于機(jī)床、礦山、冶金等行業(yè)。從以前的手工給料，到半自動(dòng)化，再到自動(dòng)化，甚至智能化，給料裝備發(fā)展迅猛。本課題所改進(jìn)的給料裝置是應(yīng)用于鑄造球墨鑄鐵管流水線上的孕育劑的給料裝置。不同直徑的管道孕育劑的需要量不同，否則會(huì)影響鑄管的抗腐蝕性能和耐用程度。目前所使用的給料裝置只能給DN300mm的管道定量加料，而DN1000mm的管道需要人工補(bǔ)料。本設(shè)計(jì)完成了給料裝置傳動(dòng)系統(tǒng)的設(shè)計(jì)與零件的校核；基于UG的三維設(shè)計(jì)與表達(dá)；PLC的編程設(shè)計(jì)。通過本設(shè)計(jì)實(shí)現(xiàn)了自動(dòng)控制進(jìn)料量的孕育劑自動(dòng)給料裝置。此裝置只需要工人根據(jù)所生產(chǎn)的管道的直徑選擇選擇相對(duì)應(yīng)速度就可以了，為管道質(zhì)量提供了保障，同時(shí)節(jié)省了人力。關(guān)鍵詞：給料裝置；改造設(shè)計(jì)；三維建模；強(qiáng)度校核IIAbstractWiththedevelopmentofinformationtechnologyandautomatictechnology,thetechnologyofautomaticfeedingbecomesmoreandmoremature.Andnowautomaticfeedingdevicesaregenerallyusedinthefieldofmachinetools、minesandmetallurgicalindustries.Fromthebeginningofmanualfeedingtothesemi-automaticfeedingandautomaticfeeding,evenartificialintelligencefeeding,thefeedingdevicereallymadegreatprogress.Thefeedingdeviceremadeinthissubjectoperatesonthepipeliningofcastingnodularcastironpipe.Thepipesofdifferentcaliberdemanddifferentqualitiesofinoculant,orthiswilldecreasethepropertiesofanti-corrodibilityanddurableperformance.Atthemoment,thefeedingdeviceworkingcouldprovideaccurateinoculantforthecastingofpipesinDN300mmwhilethetypeofDN1000mmneedsextrainoculantbyhandlabor.Afterthewholedesign,thedesignofdrivesystemandthecalculationofcomponentshavebeenfinished.Thethree-dimensionaldesignbasedonUGandthedesignofPLCprogramarealsofulfilled.Thedesignofautomaticfeedingdevicehasbeencompleted.Accordingtothecaliberofthepipe,theworkerscanchoosetherightspeedsothatthequalitiesofthepipescouldbewarrantable.Keyword:Feedingdevice；Remaking；Three-dimensionalmodeling；StrengthcalculationIII目錄1緒論.11.1自動(dòng)進(jìn)料裝置的發(fā)展過程及趨勢(shì).11.2課題的研究背景與意義.11.3課題主要內(nèi)容。.22給料裝置.32.1給料裝置的種類和特點(diǎn).32.2工廠所用給料裝置.63孕育劑給料裝置建模.93.1UG特點(diǎn).93.2螺旋軸建模.103.3部件建模.144主傳動(dòng)運(yùn)動(dòng)系統(tǒng)設(shè)計(jì).174.1電動(dòng)機(jī)選擇.174.2傳動(dòng)系統(tǒng)設(shè)計(jì).174.2.1主軸等參數(shù)確定.174.2.2傳動(dòng)軸軸頸估算.194.2.3齒輪模數(shù)估算.214.3皮帶輪傳動(dòng)設(shè)計(jì).224.4傳動(dòng)系統(tǒng)視圖.245軸承與齒輪的強(qiáng)度校核.275.1齒輪強(qiáng)度校核.275.2齒輪彎曲應(yīng)力校核.29IV5.3軸承壽命校核.296給料行程控制.336.1OMRONPLC.336.1.1PLC特點(diǎn)