電池Pack設計規(guī)范.docVIP

修訂履歷修訂日期版次修訂頁次修訂內容2009-5-20A0/首次發(fā)行分發(fā)對象及份數(shù)（制訂者在 “( )”填寫分發(fā)份數(shù)）01總經(jīng)理( )02副總經(jīng)理( )03管理者代表( )04生產部( 1 )05品管部( )06工藝設備部( )07設備組( )08工藝組( )09計劃組( )10銷售管理部( )11采購部( )12電子開發(fā)部( )13人力資源部( )14安全辦( )15（暫空）16倉庫( 1 )17財務部( )18制片QC( )19裝配QC( )20檢測QC( 1 )21包裝QC( 1 )22 IQC( )23 OQC( )24 QA( )25制片車間( )26裝配車間( )27檢測車間( 1 )28包裝車間( 1 )會簽 （制訂者在需會簽的部門前的“ ”中畫“X”） 電子開發(fā)部_ 工藝設備部_ 人力資源部_ X 生產部_ X 財務部_ 工業(yè)安全委員會_ 品管部_ 采購部_ _ 制訂/日期審核/日期批準/日期1、目的：為了規(guī)范電池成品Pack的設計，加強電池Pack的安全。2、范圍本標準適用于本公司所有電池成品包裝組合。3、電池Pack安全的重要性。電池除了本性電芯的安全需要特別關注外，電池成品Pack的安全設計也應該同樣重要。電池在組合后，用戶在充電和放電的使用過程中，有效地防止過充，過放，過流等電氣損壞；擠壓，跌落等其它機械損壞，主要依賴我們在Pack設計時的全面考慮。4、主要包裝材料的選擇， 4.1 絕緣膠紙膠帶4.1.1. 美紋膠紙（皺紋膠紙）耐溫高達350，粘性好，柔軟，耐酸堿，不殘膠，易剪切。軟包電池主要用于包極耳，隔離保護板和鋁塑膜，固定保護板等；圓柱電池主要用于固定組合電池，隔離極耳和鋼體，隔離保護板等。4.1.2 茶色膠紙，耐溫高達350，單層耐壓高，柔軟，粘性好，不殘膠。軟包電池主要用于包保護板及出線位等。圓柱電池主要用于固定保護板等。4.1.3 纖維膠紙 耐溫高達350，單層耐壓高，粘性極強，主要用于單體電芯及多節(jié)電芯整體包扎。 4.2 熱縮套管 4.2.1 PVC熱縮套管耐壓高，易收縮，收縮后表面光滑，主要用來包圓柱電池及軟包整體加固，防止壓傷。 4.2.2 阻燃熱縮套管耐壓高，耐高溫，2：1的收縮比，主要用來包扎焊接電線的連接處，起到絕緣和隔離作用。4.3 紅鋼紙耐擠壓，耐高溫，主要用來做電池的墊片起防止直接沖擊作用。4.4 青稞紙耐壓高，耐高溫，柔軟易成形，主要用來包包保護板及出線位，防止壓傷。4.5 EVA海綿防火，伸縮比好，主要用來做電池的墊片起緩沖作用。4.6 引線引線的種類很多，各個國家標準和標注都不一般，目前比較通用美規(guī)標法，如AWG1230，常用偶數(shù)。4.6.1 單股導線導體數(shù)是一支，是組成其它導線的基本單元，附圖為單股銅導線規(guī)格表。線規(guī) Gaugeinches直徑 DiameterCross sect .Area導體電阻重量 WeightDCR 20 AWGmilsmmCsSq.mmohms/MOhms/kmLbs./mkg/km400.00313.10.0799.60.0049108035400.02910.0433380.00440.102160.008164821300.04840.72360.00550.127250.012741513600.07570.113340.00636.30.1639.70.02012618570.120.179320.00880.203640.03241625320.1940.289300.01100.2541000.05071043400.3030.451280.012612.60.321590.080665.32140.4810.716260.015915.90.4042530.128411350.7651.14240.020120.10.5114040. 205025.72220.025325.30.6436400.32442.89200.032320.81310200.5194.61180.040340.31.0216200.8236.39214.927.32160.050850.81.2925801.314.0213.27.8111.6140.064164.11.63411020.82.528.2812.418.5120.080880.82.0565303.311.595.2119.829.5100. 1019101.92.588103805.260.99883.2331.446.880.1285128.53.265165108.370.62812.0615074.460.1621624.11526240013.30.39521.29679.411840.2043204.35150.24850.815212618820.2576257.66.54366360033.620.15630.512820129910.2893289.37.34883690042.410.12390.40652533774.6.2 多股導線為了增加導線的橫截周長，柔軟性等性能，一般由多支單體導線組成多股導線，附圖為常用多股導線規(guī)格。線規(guī) Gauge AWG直徑 D iameter線數(shù) / 線徑 No./mm面積 Area重量 WeightMilsmmCircular Mil C.M.Square inch in 2Square mm 2Kg/km1289.37.3481/7.34983.6940.0657342.413778.50819/1.6903798.537/1.2103798.4861/0.9413772257.66.5441/654466.3580.0521233.632997.417/2.4742997.55119/1.5022997.5937/1.0803024204.35.1891/5.19041.7380.0327821.151885.967/1.9621885.99119/1.1911885.99237/0.8541886.032133/0.4501886.036420/0.254192.261624.1151/4.11626.2440.0 206113.3118.24.777/1.5601194.82919/0.9501204.74937/0.6771184.803266/0.2541218128.53.2641/3.26516.5120.012978.36874.393.697/1.23474.433.77119/0.74974.63.7637/0.53774.43.783133/0.2847510101.92.5881/2.58910.3840.0081565.26246.782.9617/0.98046.943.00519/0.59547.43.017105/0.25447.82.974259/0.16046.41280.812.0531/2.0536.530.0051293.30929.422.3257/0.77629.432.37119/0.47129.372.36565/0.25429.582.395168/0.16030.11464.081.6281/1.6304.1060.0032252.08118.51.8457/0.61618.531.87719/0.37418.51.88541/0.25418.661.894105/0.16018.811650.821.2911/1.2912.5830.00 20291.30911.641.4647/0.48811.671.50226/0.25411.831.48365/0.16011.651840.31.0241/1.0241.6240.0012750.82267.3211.1927/0.3907.4341.17816/0.2547.281.21234/0.1807.541.16341/0.1607.1620300.81181/0.8131.0210.0008020.51744.60.967/0.3104.70.942121/0.1804.650.930526/0.1604.542225.350.64391/0.645624.60.0005050.32562.8950.7657/0.2543.1860.752417/0.1602.972420.10.51061/0.5114040.0003170.20471.820.67/0.2001.060.6052511/0.1601.922615.940.40491/0.404254.10.00020.12881.1450.4747/0.1601.2232812.640.32111/0.322159.80.0001260.080970.71980.3817/0.1270.79033010.030.25481/0.254100.60.000790.050970.45310.37/0.1000.49327.950. 2091 07/0.08063.24.96E-050.