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SYNGAS PROJECT SAFETY ANALYSISSYNGAS 項目安全分析Date: 21st September 2004日期:2004年9月21日Supervisor : Arthur Jones監(jiān)理:Reviewed by: Arthur Jones審核:Revision No:2修訂版:第二次By: Tony Rose HSE Manager修訂:托里.羅斯,HSE 經(jīng)理Signature :簽字:Risk rating :風(fēng)險評估:Authorised by: Guy Di Maggio批準(zhǔn):Task Location and Details: Heavy Lift Reformer Stack (Reformer Area)詳細(xì)檢查地點:TSA Team檢查小組Personal Equipment Requirements個人勞保裝備要求 Plant Equipment and Tools廠內(nèi)設(shè)備和工具Isolations, Permits, Barricading and signs requirements對于絕緣措施、許可證、防護(hù)和警示標(biāo)志的要求。Name : Tony Rose Full PPE boots, hard hat, glasses全套的勞保用品:勞保鞋、安全帽以及防護(hù)眼鏡Check Crane and driver is certified, with correct lifting slings 檢查起重設(shè)備的合格證和操作人員的操作證,及吊具是否狀態(tài)良好。Crane,(green lift checklist) JSA, Method Statement, Barriers & warning signs吊車,工作風(fēng)險分析(列出綠色電梯名單),操作方法,防護(hù),和警示標(biāo)識。Name : Malaifull body harness with 2 lanyards per harness (as required) if above 1.8m高度超過1.8米 ,要求佩戴5點式安全帶Tag lines attached to control liftPermit to work attachedBasic Task Steps基本操作步驟Potential Hazards潛在危險Safe Work Practices安全操作Collect Green lift checklist with JSA attached收集工作風(fēng)險分析后的 綠色電梯名單Working without green check list & no SupervisionCheck green check list is valid for work to be done檢查綠色電梯名單是否有效Also method statement方法陳述Working incorrectly with no Supervision違規(guī)操作并且缺乏管理 (job briefing) before work starts 開工前(工作交底)Supervisor to brief his workers on JSA管理人員向工作人員就JSA作 交低Monitor weather conditions監(jiān)測天氣情況Check all crane certification檢查其中設(shè)備的 合格證Locate cranes at work area在工作區(qū)安裝起重設(shè)備Unsafe equipment不安全設(shè)備Check lifting slings are in good condition and correct for lift檢查吊車吊具是否狀態(tài)良好,有缺陷的要整改。Lifting gears to be fixed in correct manner起重傳動裝置要 正確安裝Preparation準(zhǔn)備工作 Set up crane起重機(jī)架設(shè)Unstable ground, faulty equipment 基礎(chǔ)不牢,備有缺陷Check ground is stable and even檢查設(shè)備基礎(chǔ)是否牢固和平穩(wěn)Stabilise crane固定起重機(jī)Impact by outriggers受到外物沖擊Supervise outrigger movement檢查場外的 活動Dedicate one banks man for each crane每臺設(shè)備設(shè)Too many workers instructing crane driver一臺吊車由多人指揮Wear coloured vest to identify banks man穿彩色防護(hù)服已區(qū)別于Signalling發(fā)信號Misunderstood by crane/s operator/s操作人員對指揮的 誤解Established a common signalling method whereby all parties(Rigger and Operator/s) understand clearly. Flags and whistle to be used.規(guī)定使用相同的信號(指揮員和 操作員),使用旗子和口哨 Barrier off work area sufficient to the radius of the height of the lift (may include outer boundary)工作區(qū)設(shè)置護(hù)欄,在吊臂延伸范圍或再外延一點Unauthorised persons walking through work area有人未經(jīng)允許進(jìn)入工作區(qū)Post signs and control areaLift First Section 45mSecond Section - 75m貼上標(biāo)識,對工作區(qū)加以管理, Technip HSE to be informed before lift Commences.吊車工作前,要通知Technip的HSE 部Check inside and outside stack before lifting to ensure there are no loose materials起吊前,仔細(xì)檢查工作區(qū),確保沒有松動部件Loose material falling out of stack松動部件掉落Ensure loose materials are removed and accessories attachments (Gratings Bolts and Nuts) are secured.取出松動部件,進(jìn)行加固(用螺栓和 螺帽),Only essential personnel inside barrier + TCC supervision identified by illuminous vest (monitor barriers)Inform all companies outside perimeter fence but inside crane boom radius well in advance to enable Vacation of radius area提前通知在起吊設(shè)備工作區(qū)內(nèi)的所有公司,以確保起吊空間。Crane boom falling and landing outside perimeter fence起吊臂掉落到或碰到護(hù)欄以外的區(qū)域Vacation of crane boom radius area, minimum clearance 75m.起吊工作區(qū)半徑至少75Correct hand tools, available as required整理好手動工具,確保工具無缺陷。Trap fingersSecure tools安全工具Wear gloves, work carefully check lifting lugsConnect 2 tag lines連接兩條Lines entangled on equipment線纏住了設(shè)備Feed lines out carefully把線小心地取出Check all scaffolding around stack has been removed工作區(qū)范圍地 腳手架要全部拆除Loose scaffold tubes falling from height if still attached to flare section松動的腳手管從高處掉落Scaffolders on stand by腳手架工人站在一邊Clear the area清理現(xiàn)場Designate a watchman指派一人看守Ensure the lift is done smoothly確保起重工作順利進(jìn)行Slings parting due to shock stress由于受到?jīng)_擊,吊具松開No other work to be carried out in the area起重作業(yè)區(qū)內(nèi)不能開展別的工作Too many workers in confined area有限空間人太多Sweep and level for base of outriggers起吊區(qū)地面需平整、 干凈Only essential rigging personnel and Technip只有工作人員和Technip 人員Engineers and HSE present in lifting area允許工程師和 HSE管理人員在現(xiàn)場Work with care and attention S操操作小心謹(jǐn)慎Weather condition天氣情況Strong wind / Heavy rain (Lightning / Thunder )狂風(fēng)、暴雨、閃電、雷鳴Stop work wind exceed 5m/s or heavy rain (Lightning / Thunder)風(fēng)力超過5級,或暴雨、雷鳴、閃電天氣,要停止施工Basic Task Steps基本工作程序Potential Hazards潛在危險Safe Work Practices安全操作First Stage of stack lift第一階段Pre- Lift起吊前Crane/s overloading超負(fù)荷Lift 1m above ground and check actual load weight against crane/s lift capacity before proceed further吊離地一米時,檢查所吊物重量是否在準(zhǔn)許荷載內(nèi),再繼續(xù)起吊Fix two intermediate ladders安裝兩Work under suspended load在懸掛物體下作業(yè)Lift load 300/400mm horizontally and place adequate timber blocks, stoppers underneath before fixing ladders.Hold by crane/s without applying load.安裝梯子前,在下面安放木板和障礙物,水平移動物體300-400厘米,Lift horizontal to vertical把物體從水平提高到直立狀態(tài)Over loading to either crane/s超載Rigger to check with crane/s operator/s load applied to ensure no loading takes place.Lift slowly and smoothly.Tail crane to release sling only when load is in vertical positionAdjust shims / Bolts fixing and tightening調(diào)節(jié)螺栓,擰緊Trap fingersUse guide pins for adjustments, Avoid pinch points.Hand gloves compulsory.Fix one portion of hand railings and gratings on platform EL 32m在平臺上安裝一扶手Slip / trip / Fall滑倒,絆腳,掉落100% Tie off onto the other portion of permanent hand railingsRelease sling wire/ Shackles from lifting lugs松開吊繩,將被吊物體捆好Lines entangled線纏繞Use guide ropesBasic Task StepsPotential HazardsSafe Work Practices2nd stage of stack lift第二階段Same as above for 1st lift + additional below同第一階段,增加如下:Same as above for 1st lift + additional belowSafe access to stack joint area進(jìn)入吊裝區(qū) 入口 Falling f
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