梭織品質(zhì)問題與預(yù)防(.doc

梭織品質(zhì)問題與預(yù)防領(lǐng)反光(Under collar showing above top collar)成因: 間線時未反盡止口預(yù)防: 以反熨領(lǐng)機熨好領(lǐng)才間線領(lǐng)尖露牙(Grinning stitch at collar point)成因: 線步太松預(yù)防: 注意底面線之調(diào)較爆領(lǐng)尖(Broken collar point)成因: 斷運領(lǐng)線、修領(lǐng)止口太貼車縫線、反領(lǐng)過于用力預(yù)防: 注意駁線位、利用切領(lǐng)角機切角、利用反領(lǐng)機反領(lǐng)較剪領(lǐng)(Mismatched collar shape)成因: 裁片不對稱、止口大細(xì)預(yù)防: 利用刀模啤領(lǐng)、車縫時利用紙板協(xié)助運領(lǐng)大細(xì)領(lǐng)尖(Uneven collar point length)成因: 運領(lǐng)止口有大細(xì)預(yù)防: 利用紙板協(xié)助運領(lǐng)長短下級咀(Uneven collar band end length)成因: 沒有定中位落下級領(lǐng)、落下級止口有大細(xì)預(yù)防: 在下級領(lǐng)中及領(lǐng)咀加扼位、利用紙板協(xié)助落下級落下級爆領(lǐng)(Open seam at collar band)成因: 落下級領(lǐng)止口不一致預(yù)防: 加強操作員訓(xùn)練領(lǐng)與樸間藏有毛屑(Thread inside top fused collar)成因: 焗樸時領(lǐng)底附有毛屑預(yù)防: 焗領(lǐng)樸時加強檢查間領(lǐng)起豆角(Twisted top collar)成因: 靴壓太重、用吊樸時樸與面布有大細(xì)、運領(lǐng)時底面領(lǐng)出現(xiàn)皺預(yù)防: 調(diào)較靴壓至適當(dāng)、改用黏樸、運領(lǐng)時避免領(lǐng)底出現(xiàn)縮皺下級領(lǐng)咀大細(xì)(Mismatched collar band end)成因: 運下級領(lǐng)時止口不準(zhǔn)確預(yù)防: 用紙板運下級領(lǐng)咀上領(lǐng)打褶(Pleat at closing collar)成因: 上領(lǐng)時未有將領(lǐng)窩撥平、上領(lǐng)止口太深預(yù)防: 上領(lǐng)時要將領(lǐng)窩撥平、利用活動傍靴上領(lǐng)上仚領(lǐng)凸咀(Nose in collar band extension)成因: 上領(lǐng)時, 下級領(lǐng)咀與襟邊未對齊預(yù)防: 加強操作員訓(xùn)練上領(lǐng)膊骨不對(Unmatch shoulder seam at set-in collar)成因: 沒有對膊頭骨上領(lǐng)預(yù)防: 上領(lǐng)前, 下級要先定好膊頭及后領(lǐng)中之扼位仚領(lǐng)線底落坑(Collar setting stitch showing)成因: 上領(lǐng)時止口不劃一預(yù)防: 留意下級上領(lǐng)止口領(lǐng)的疵點領(lǐng)反光(Under collar showing above top collar)成因: 間線時未反盡止口預(yù)防: 以反熨領(lǐng)機熨好領(lǐng)才間線領(lǐng)尖露牙(Grinning stitch at collar point)成因: 線步太松預(yù)防: 注意底面線之調(diào)較爆領(lǐng)尖(Broken collar point)成因: 斷運領(lǐng)線、修領(lǐng)止口太貼車縫線、反領(lǐng)過于用力預(yù)防: 注意駁線位、利用切領(lǐng)角機切角、利用反領(lǐng)機反領(lǐng)較剪領(lǐng)(Mismatched collar shape)成因: 裁片不對稱、止口大細(xì)預(yù)防: 利用刀模啤領(lǐng)、車縫時利用紙板協(xié)助運領(lǐng)大細(xì)領(lǐng)尖(Uneven collar point length)成因: 運領(lǐng)止口有大細(xì)預(yù)防: 利用紙板協(xié)助運領(lǐng)長短下級咀(Uneven collar band end length)成因: 沒有定中位落下級領(lǐng)、落下級止口有大細(xì)預(yù)防: 在下級領(lǐng)中及領(lǐng)咀加扼位、利用紙板協(xié)助落下級落下級爆領(lǐng)(Open seam at collar band)成因: 落下級領(lǐng)止口不一致預(yù)防: 加強操作員訓(xùn)練領(lǐng)與樸間藏有毛屑(Thread inside top fused collar)成因: 焗樸時領(lǐng)底附有毛屑預(yù)防: 焗領(lǐng)樸時加強檢查間領(lǐng)起豆角(Twisted top collar)成因: 靴壓太重、用吊樸時樸與面布有大細(xì)、運領(lǐng)時底面領(lǐng)出現(xiàn)皺預(yù)防: 調(diào)較靴壓至適當(dāng)、改用黏樸、運領(lǐng)時避免領(lǐng)底出現(xiàn)縮皺下級領(lǐng)咀大細(xì)(Mismatched collar band end)成因: 運下級領(lǐng)時止口不準(zhǔn)確預(yù)防: 用紙板運下級領(lǐng)咀上領(lǐng)打褶(Pleat at closing collar)成因: 上領(lǐng)時未有將領(lǐng)窩撥平、上領(lǐng)止口太深預(yù)防: 上領(lǐng)時要將領(lǐng)窩撥平、利用活動傍靴上領(lǐng)上仚領(lǐng)凸咀(Nose in collar band extension)成因: 上領(lǐng)時, 下級領(lǐng)咀與襟邊未對齊預(yù)防: 加強操作員訓(xùn)練上領(lǐng)膊骨不對(Unmatch shoulder seam at set-in collar)成因: 沒有對膊頭骨上領(lǐng)預(yù)防: 上領(lǐng)前, 下級要先定好膊頭及后領(lǐng)中之扼位仚領(lǐng)線底落坑(Collar setting stitch showing)成因: 上領(lǐng)時止口不劃一預(yù)防: 留意下級上領(lǐng)止口鈕與鈕門的疵點鈕與鈕門位置不對稱(Improperly spaced buttons to buttonholes)成因: 沒有點鈕位、沒有用釘鈕尺定位預(yù)防: 依據(jù)鈕門點鈕位及利用釘鈕尺度位歪鈕門(Wrong buttonhole position)成因: 操作員技術(shù)不良預(yù)防: 利用鈕門尺壞鈕門(Broken stitches in buttonhole)成因: 鈕門刀過鈍、鈕門車調(diào)節(jié)不當(dāng)預(yù)防: 更換鈕門刀、調(diào)節(jié)鈕門車至適當(dāng)鈕與鈕門的疵點鈕與鈕門位置不對稱(Improperly spaced buttons to buttonholes)成因: 沒有點鈕位、沒有用釘鈕尺定位預(yù)防: 依據(jù)鈕門點鈕位及利用釘鈕尺度位歪鈕門(Wrong buttonhole position)成因: 操作員技術(shù)不良預(yù)防: 利用鈕門尺壞鈕門(Broken stitches in buttonhole)成因: 鈕門刀過鈍、鈕門車調(diào)節(jié)不當(dāng)預(yù)防: 更換鈕門刀、調(diào)節(jié)鈕門車至適當(dāng)筒的疵點爆筒(Open seam at front placket)成因: 拉筒時止口有大細(xì)預(yù)防: 注意裁片止口之大細(xì)扭筒(Twisted front placket)成因: 靴與牙推送力度不平均預(yù)防: 附加拖輪協(xié)助 鈕子爆止口(Open seam at button facing)成因: 拉鈕子時止口有大細(xì)、縫線落坑預(yù)防: 檢查裁片、利用卷筒拉鈕子扭鈕子(Twisted button facing)成因: 卷筒與靴牙之間不配合預(yù)防: 附加拖輪協(xié)助長短筒(Uneven front length at top center)成因: 上領(lǐng)時止口有大細(xì)、折腳時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練、利用卷筒折腳筒的疵點爆筒(Open seam at front placket)成因: 拉筒時止口有大細(xì)預(yù)防: 注意裁片止口之大細(xì)扭筒(Twisted front placket)成因: 靴與牙推送力度不平均預(yù)防: 附加拖輪協(xié)助 鈕子爆止口(Open seam at button facing)成因: 拉鈕子時止口有大細(xì)、縫線落坑預(yù)防: 檢查裁片、利用卷筒拉鈕子扭鈕子(Twisted button facing)成因: 卷筒與靴牙之間不配合預(yù)防: 附加拖輪協(xié)助長短筒(Uneven front length at top center)成因: 上領(lǐng)時止口有大細(xì)、折腳時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練、利用卷筒折腳衫腳的疵點扭衫腳(Twisted bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練腳凸咀(Exposed edge at bottom end)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練拉腳散口(Open seam on bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練衫腳的疵點扭衫腳(Twisted bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練腳凸咀(Exposed edge at bottom end)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練拉腳散口(Open seam on bottom hem)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練袋的疵點裝袋落坑(Run-off stitch at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 利用高低靴爆袋口(Broken seam at pocket opening)成因: 袋口欠回針預(yù)防: 加強中期檢查裝袋超針(Improper stitching at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練露袋窿(Pocket punch mark visible)成因: 操作員欠生產(chǎn)常識預(yù)防: 加強操作員訓(xùn)練袋的疵點裝袋落坑(Run-off stitch at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 利用高低靴爆袋口(Broken seam at pocket opening)成因: 袋口欠回針預(yù)防: 加強中期檢查裝袋超針(Improper stitching at pocket setting)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練露袋窿(Pocket punch mark visible)成因: 操作員欠生產(chǎn)常識預(yù)防: 加強操作員訓(xùn)練納膊與后幅的疵點納膊爆止口(Open seam at shoulder)成因: 縫線落坑預(yù)防: 利用蝴蝶筒協(xié)助長短肩線(Uneven shoulder width)成因: 上領(lǐng)或納膊時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練歪后折(Yoke pleat off-center)成因: 扼位不清楚預(yù)防: 加強裁片檢查納膊與后幅的疵點納膊爆止口(Open seam at shoulder)成因: 縫線落坑預(yù)防: 利用蝴蝶筒協(xié)助長短肩線(Uneven shoulder width)成因: 上領(lǐng)或納膊時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練歪后折(Yoke pleat off-center)成因: 扼位不清楚預(yù)防: 加強裁片檢查袖與埋夾的疵點長短袖(Uneven sleeve length)成因: 上袖或夾介英時止口有大細(xì)、執(zhí)錯裁片預(yù)防: 注意止口有深淺、加強裁片檢查長短夾圈(Uneven around armhole width)成因: 埋夾時止口有深淺預(yù)防: 加強操作員訓(xùn)練十字骨不對(Improper cross seam at joining side-seam)成因: 靴與牙推送力度不平均預(yù)防: 加強操作員訓(xùn)練上錯袖(Misplaced sleeve)成因: 操作員對生產(chǎn)不認(rèn)識預(yù)防: 加強操作員訓(xùn)練側(cè)骨打折(Pleat at joining side-seam)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練埋夾爆止口(Open seam at joining side-seam)成因: 止口有大細(xì)預(yù)防: 加強裁片檢查側(cè)骨長短(Uneven side-seam length)成因: 折腳止口有大細(xì)預(yù)防: 利用拉腳蝴蝶協(xié)助袖底骨長短(Uneven under arm length)成因: 夾介英時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練袖與埋夾的疵點長短袖(Uneven sleeve length)成因: 上袖或夾介英時止口有大細(xì)、執(zhí)錯裁片預(yù)防: 注意止口有深淺、加強裁片檢查長短夾圈(Uneven around armhole width)成因: 埋夾時止口有深淺預(yù)防: 加強操作員訓(xùn)練十字骨不對(Improper cross seam at joining side-seam)成因: 靴與牙推送力度不平均預(yù)防: 加強操作員訓(xùn)練上錯袖(Misplaced sleeve)成因: 操作員對生產(chǎn)不認(rèn)識預(yù)防: 加強操作員訓(xùn)練側(cè)骨打折(Pleat at joining side-seam)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練埋夾爆止口(Open seam at joining side-seam)成因: 止口有大細(xì)預(yù)防: 加強裁片檢查側(cè)骨長短(Uneven side-seam length)成因: 折腳止口有大細(xì)預(yù)防: 利用拉腳蝴蝶協(xié)助袖底骨長短(Uneven under arm length)成因: 夾介英時止口有大細(xì)預(yù)防: 加強操作員訓(xùn)練介英的疵點長短介英(Uneven cuff length)成因: 運介英時沒有用紙板預(yù)防: 利用紙板介英漏底(Open seam at closing cuff)成因: 折止口時介英底沒有預(yù)布預(yù)防: 將止口熨好才車縫介英起角(Poor cuff shape)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練介英爆止口(Broken seam at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練介英藏木虱(Seam not fully opening at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練夾介英凸咀(Nose on cuff)成因: 打袖褶過深預(yù)防: 注意袖褶之扼位介英的疵點長短介英(Uneven cuff length)成因: 運介英時沒有用紙板預(yù)防: 利用紙板介英漏底(Open seam at closing cuff)成因: 折止口時介英底沒有預(yù)布預(yù)防: 將止口熨好才車縫介英起角(Poor cuff shape)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練介英爆止口(Broken seam at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練介英藏木虱(Seam not fully opening at cuff)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練夾介英凸咀(Nose on cuff)成因: 打袖褶過深預(yù)防: 注意袖褶之扼位袖側(cè)的疵點袖側(cè)露止口(Exposed rawedge at sleeve placket)成因: 操作員技術(shù)不良預(yù)防: 加強操作員訓(xùn)練袖側(cè)橫間線高低(Uneve