美國英特爾公司先進(jìn)生產(chǎn)計(jì)劃及調(diào)度(APS)

1、,Advanced Planning / Scheduling (APS),Mike ZHANG,先進(jìn)生產(chǎn)計(jì)劃及調(diào)度,(APS),1,1,Agenda,提綱,?,Supply Chain,供應(yīng)鏈,?,Advanced Planning/Scheduling (APS),先進(jìn)生產(chǎn)計(jì)劃及調(diào)度,?,Advanced Planning System Case Study,先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例,2,2,Agenda,提綱,?,Supply Chain,供應(yīng)鏈,?,Advanced Planning/Scheduling (APS),先進(jìn)生產(chǎn)計(jì)劃及調(diào)度,?,Advanced Planning System

2、 Case Study,先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例,3,3,4,4,SCM Trend in Manufacturing,制造企業(yè)供應(yīng)鏈管理趨勢,?,Reduce inventories,減少庫存,?,Move to build-to-order,按訂貨制造,?,Reduce planning cycle time,縮短計(jì)劃制訂時(shí)間,?,Improve delivery performance,提高計(jì)劃制訂水平,?,Focus on total Supply Chain Management (SCM),專注于供應(yīng)鏈整體優(yōu)化,?,Collaborative planning and executio

3、n,整合計(jì)劃和執(zhí)行,5,5,Agenda,提綱,?,Supply Chain,供應(yīng)鏈,?,Advanced Planning/Scheduling (APS),先進(jìn)生產(chǎn)計(jì)劃及調(diào)度,?,Advanced Planning System Case Study,先進(jìn)生產(chǎn)計(jì)劃,系統(tǒng)實(shí)例,6,6,SCM Architecture,供應(yīng)鏈管理構(gòu)架,供應(yīng)鏈戰(zhàn)略規(guī)劃系統(tǒng),計(jì)劃頻率,銷售,戰(zhàn),供,略,供給,生產(chǎn),虛擬企業(yè)生產(chǎn),管理系統(tǒng),物流,虛擬企業(yè)生產(chǎn),管理,：月,/,季,度,生產(chǎn)計(jì)劃,：周,/,月,生產(chǎn)調(diào)度,：小,時(shí),/,天,生產(chǎn)實(shí)時(shí)分派,：,分,應(yīng),戰(zhàn),術(shù),鏈,管,實(shí),施,理,供給計(jì)劃,采購,生產(chǎn)計(jì)劃,系

4、統(tǒng),生產(chǎn)調(diào)度,系統(tǒng),生產(chǎn)實(shí)時(shí),分派系統(tǒng),物流計(jì)劃,需求計(jì)劃,訂單管理,過程控制,系統(tǒng)整合,共享信息平臺(tái),7,7,Semiconductor Industry: Challenges,產(chǎn)業(yè)現(xiàn)狀：挑戰(zhàn),?,Marketing environment changes dramatically.,半導(dǎo)體產(chǎn)業(yè)市場變化劇,烈。企業(yè)必須縮短市場反應(yīng)時(shí)間，特別是生產(chǎn)計(jì)劃的制定周期。,?,The cost of equipments is very high.,半導(dǎo)體裝備成本極高。主要設(shè)備,使用率的提高，能為公司節(jié)省巨額開支。,?,Semiconductor manufacturing is among the

5、 most complex production,problems encountered today.,半導(dǎo)體制造的復(fù)雜性和專業(yè)性，使其生,產(chǎn)管理成為最具挑戰(zhàn)的課題。,?,Many enterprises lack expertise in IE/OR to apply APS.,優(yōu)秀的生產(chǎn)管,理系統(tǒng)需要先進(jìn)工業(yè)工程（運(yùn)籌）學(xué)成果支持。,In China,中國國情：,?,No domestic APS provider,無國內(nèi),APS,提供者。國外,APS,提供者產(chǎn)品價(jià)格高，服務(wù)尚未本地化,?,Production Management: guesswork, manual work,生產(chǎn)管

6、理：主觀臆斷、手工計(jì)算,8,8,Production Management: Current Status,生產(chǎn)管理現(xiàn)狀,?,Lack of supply chain visibility,企業(yè)供應(yīng)鏈透明度低,?,Inefficient production/distribution planning and execution,低效率生產(chǎn),/,派送計(jì)劃和執(zhí)行,?,Long responsiveness TPT,客戶響應(yīng)速度慢,?,Lack of flexibility,生產(chǎn)計(jì)劃柔性差,?,Lack of optimization,生產(chǎn)計(jì)劃優(yōu)化程度差,?,Poor on-time delive

7、ry,低及時(shí)交貨率,?,High inventory, low turnover,高庫存、低周轉(zhuǎn)率,?,Competing management objectives,相互矛盾的生產(chǎn)管理目標(biāo),9,9,Solution (Resource: ITRS*),解決方案（源自,ITRS,*,）,?,Significant improvements in factory planning/scheduling are required.,必須通過,先進(jìn)生產(chǎn)計(jì)劃和調(diào)度系統(tǒng),來提高半導(dǎo)體制造的生產(chǎn)率,?,Improvements in factory forecasting and flexible fac

8、tory,information/control systems that can change with business conditions,must be developed and implemented.,必須改進(jìn)工廠的需求預(yù)測，建,立柔性的,工廠信息和管理軟件系統(tǒng),，使得工廠產(chǎn)能可以隨著市場環(huán)境,的改變而改變,?, scheduling and dispatching must be developed to improve,equipment OEE and extendibility.,必須探索和發(fā)展,生產(chǎn)調(diào)度和分派,技,術(shù)，以改進(jìn)裝備的利用率，提高工廠的可擴(kuò)展性,* Int

9、ernational Technology Roadmap of,Semiconductor,國際半導(dǎo)體技術(shù)路線圖,-,半導(dǎo)體,技術(shù)權(quán)威資料,10,10,APS Architecture,先進(jìn)生產(chǎn)計(jì)劃及調(diào)度之構(gòu)架,Data Sources (ROO),Demand,Data Storage (ROR),APS Solver,Plan,Long-Range,LP/MIP,BOM,Mid-Range,Routing,J2EE/,.Net,Daily/Weekly,Change,Products,Resources,Simulation/,Rule-based,Schedule,APS,System

10、s,Dispatch,11,11,Advantage of APS,先進(jìn)生產(chǎn)計(jì)劃及調(diào)度之優(yōu)勢,?,Unified Data Model (UDM),統(tǒng)一數(shù)據(jù)模型,?,Fast Solve Speed,快速求解,?,Multiple Levels of Optimization,多層次優(yōu)化,?,Rapid Implementation,易于實(shí)施,?,High Reliability,高可靠性,?,Customer-Oriented Solution,面向用戶的解決方案,?,Strength of “What,-,if” Capability,強(qiáng)大假設(shè)分析能力,12,12,Agenda,提綱,?,

11、Supply Chain,供應(yīng)鏈,?,Advanced Planning/Scheduling (APS),先進(jìn)生產(chǎn)計(jì)劃及調(diào)度,?,Advanced Planning System Case Study,先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例,13,13,APS Planning System “X”,先進(jìn)生產(chǎn)計(jì)劃系統(tǒng),“X”,?,Assembly ,Improve responsiveness,更快：生產(chǎn)計(jì)劃周期；客戶響應(yīng)速度,?,Better: Optimize Virtual Factory resource,utilization; Minimize material inventory,更好：提高設(shè)備利用率；減少庫存量,?,Cheaper: Save huge amount of man hours,更便宜：節(jié)約