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1、化工設(shè)備管理的時(shí)效性非常重要化工設(shè)備管理的時(shí)效性非常重要化工設(shè)備安全高效的管理是企業(yè)能夠穩(wěn)定、安全、持續(xù)生產(chǎn)的重要保證,也是企業(yè)優(yōu)良技術(shù)得以實(shí)現(xiàn)的設(shè)備保障基礎(chǔ)?;ぴO(shè)備管理上的疏忽會(huì)導(dǎo)致設(shè)備帶病運(yùn)作,降低能效和利用率,還存在安全隱患,這些都是不利于企業(yè)穩(wěn)定持續(xù)從事生產(chǎn)活動(dòng)的,因此,企業(yè)加強(qiáng)化工設(shè)備管理能力是非常有必要的。chemical safety equipment and efficient management is the enterprise can the important assurance of stable, safe

2、 and sustainable production, also is enterprise equipment technology implemented security basis. chemical equipment management negligence can lead to equipment operation, in spite of lower efficiency and utilization, there is potential safety problems, these are not conducive to enterprise stable an

3、d continue to engage in production activities, therefore, strengthen chemical equipment management ability is necessary. 一、化工設(shè)備管理現(xiàn)狀a, chemical equipment management status 1.化工設(shè)備管理安全問(wèn)題1. chemical equipment safety management 眾多化工企業(yè)的化工安全事故發(fā)生原因都是因?yàn)樵O(shè)備管理上出現(xiàn)的管理方法不夠科學(xué)先進(jìn)和不嚴(yán)謹(jǐn)。由于現(xiàn)在的化工設(shè)備都在不斷的推陳出新,大新的集約化的設(shè)備不斷的增加

4、,加上高密度超負(fù)荷的運(yùn)轉(zhuǎn),給設(shè)備管理帶來(lái)了新的挑戰(zhàn),任務(wù)量加大,刮泥難度增強(qiáng),并且安全隱患加重,傳統(tǒng)的設(shè)備管理方式已經(jīng)適應(yīng)不了高速發(fā)展的集約型設(shè)備運(yùn)轉(zhuǎn)模式,管理上的漏洞和不完善逐漸顯露出來(lái),問(wèn)題和事故接連發(fā)生,這些安全隱患都是傳統(tǒng)的化工設(shè)備管理機(jī)制落后,無(wú)法全面監(jiān)控設(shè)備安全狀態(tài)所導(dǎo)致的,是現(xiàn)代化化工設(shè)備管理所需解決的首要問(wèn)題。many chemical enterprise of chemical safety accidents are because of equipment management on the management method is not enough scienti

5、fic and advanced and rigorous. due to now the chemical equipment is in constant innovation, big new intensive equipment unceasing increase, coupled with high overload operation, to equipment management has brought new challenges, quota, scraping mud difficulty increases, and the safety hidden troubl

6、e, the traditional equipment management way already can not adapt to high speed development of intensive equipment operation mode, the loopholes in management and imperfect gradually revealed, problems and accidents occurred successively, the safe hidden trouble are traditional chemical equipment ma

7、nagement mechanism lag behind, unable to caused by the comprehensive monitoring equipment safety status, is needed to solve the primary problem of modern chemical industry equipment management. 化工設(shè)備管理專(zhuān)業(yè)性問(wèn)題chemical equipment management professional problem 傳統(tǒng)的化工設(shè)備管理方式存在很大的落后性,除了無(wú)法監(jiān)控安全之外,其設(shè)備管理的效率和專(zhuān)業(yè)性也

8、是十分欠缺的,專(zhuān)業(yè)性不足也是阻礙化工設(shè)備管理能力提高和設(shè)備管理安全能力增強(qiáng)的重要制約因素。目前的化工設(shè)備管理對(duì)于各項(xiàng)設(shè)備管理所涉及的學(xué)科技術(shù)、專(zhuān)業(yè)知識(shí)越來(lái)越多,要求設(shè)備管理人員除了要掌握設(shè)備的各項(xiàng)相關(guān)數(shù)據(jù)和管理信息之外,還要有更多的經(jīng)濟(jì)管理、組織人員和相關(guān)的質(zhì)量管理等方面的能力,這些恰恰都是目前化工企業(yè)設(shè)備管理所缺乏的能力。traditional way of chemical equipment management is quite unproductive, besides cant monitor security, the efficiency of equipment manage

9、ment and the professionalism is very lack, lack of professionalism is hampering the chemical equipment management to improve safety and equipment management skills enhance the important restriction factor. current chemical equipment management for various equipment management involves science techno

10、logy, professional knowledge is becoming more and more requirements of equipment management in addition to master the related data and information management, but also have more economic management, organization, personnel and related quality management ability, which is lack of equipments in the ch

11、emical enterprise management ability. 二、化工設(shè)備管理方法second, chemical equipment management methods 1.優(yōu)化化工設(shè)備安全管理系統(tǒng)1. the optimization of chemical equipment and safety management system 運(yùn)用先進(jìn)的化工設(shè)備管理方法促進(jìn)管理能力的全面提高,首先就是要優(yōu)化化工設(shè)備安全管理系統(tǒng)。系統(tǒng)的完善,首先要實(shí)現(xiàn)企業(yè)自身設(shè)備資產(chǎn)信息管理體系的健全;其次要建立共享機(jī)制,實(shí)現(xiàn)設(shè)備資產(chǎn)的動(dòng)態(tài)流程管理,提高工作效率;同時(shí),還要進(jìn)行有計(jì)劃性的管理,控制設(shè)

12、備管理時(shí)間;根據(jù)平時(shí)檢測(cè)數(shù)據(jù)記錄進(jìn)行設(shè)備狀態(tài)評(píng)價(jià),進(jìn)行周期性的有重點(diǎn)的設(shè)備檢修,節(jié)約成本的同時(shí)保證了管理質(zhì)量水平;并有業(yè)務(wù)限時(shí)提醒功能,保證設(shè)備的檢修頻率得以實(shí)現(xiàn);系統(tǒng)應(yīng)當(dāng)設(shè)定管理權(quán)限并方便查詢(xún),這樣既方便管理和查詢(xún),又避免了權(quán)責(zé)混亂和干擾,方便了人員管理。using advanced chemical equipment management methods to promote the management ability improving, the first is to optimize chemical equipment and safety management system.

13、 the improvement of the system, first of all to achieve their own equipment asset information management system; second to set up sharing mechanism, to implement the dynamic process of equipment asset management, improve work efficiency; at the same time, but also to the customer management, control

14、, equipment management; according to testing data records for equipment condition evaluation, periodically focused equipment maintenance, the cost savings at the same time ensuring the quality of management level; and have the business period to remind function, ensure equipment maintenance frequenc

15、y is realized; system management authority should be set and convenient query, so convenient management and query, and avoids responsibilities chaos and interference, convenient for people management. 2.提高設(shè)備管理專(zhuān)業(yè)技術(shù)水平2. improve equipment management professional and technical level 對(duì)于化工企業(yè)設(shè)備管理能力的提高,設(shè)備管理

16、專(zhuān)業(yè)技術(shù)水平的提高是必不可少的。首先要有先進(jìn)的風(fēng)險(xiǎn)評(píng)估技術(shù)水平,化工設(shè)備管理目前主要是壓力容器與管道風(fēng)險(xiǎn)評(píng)估系統(tǒng),已經(jīng)實(shí)現(xiàn)了發(fā)聲發(fā)射方法對(duì)人性?xún)?chǔ)油罐安全性進(jìn)行不停產(chǎn)在線(xiàn)檢測(cè)的技術(shù)。在高溫或腐蝕介質(zhì)環(huán)境下承壓設(shè)備聲譽(yù)壽命預(yù)測(cè)也有不拆保溫層承壓設(shè)備壁厚和焊縫缺陷檢測(cè)技術(shù)、局部減薄的射線(xiàn)成像檢測(cè)技術(shù)等。還有重要的壓力容器與管道安全監(jiān)與爆炸預(yù)防裝置及應(yīng)急搶險(xiǎn)預(yù)案技術(shù),安全診斷與爆炸監(jiān)控技術(shù),超高壓容器、人型球罐和多層爆炸高壓容器等。這些都是非常先進(jìn)的設(shè)備管理相關(guān)專(zhuān)業(yè)技術(shù),都是化工企業(yè)應(yīng)當(dāng)通過(guò)不斷學(xué)習(xí)和研發(fā),引進(jìn)和掌握的相關(guān)化工設(shè)備管理技術(shù)。to increase ability of chemical

17、 industry equipment management, equipment management professional and technical level is essential. first should have advanced risk assessment technology, chemical equipment management at present mainly is the pressure vessel and pipeline risk assessment system, has achieved sound emission method of

18、 human nature does not shut down the online detection of oil tank safety technology. at high temperatures or corrosive medium environment pressure equipments reputation life prediction has not open pressure equipment insulation layer thickness and weld defects detection technology, local thinning ra

19、y imaging detection technology, etc. there are important safety inspect pressure vessel and pipeline and explosion prevention devices and emergency rescue preplan technology, diagnosis and explosion safety monitoring technology, super high pressure vessel, type of spherical tank and multilayer high

20、pressure vessel explosion, etc. these are very advanced equipment management related professional and technical, is a chemical industry enterprise shall, through continuous learning and research and development, introduction and grasp of the relevant chemical equipment management technology. 3.全員化工設(shè)

21、備安全管理意識(shí)3. the chemical equipment safety management consciousness 對(duì)于化工設(shè)備的安全管理,專(zhuān)業(yè)的管理能力和健全的管理機(jī)制也是無(wú)法保證化工設(shè)備的安全全面的,也會(huì)有疏忽和遺漏的地方,對(duì)于設(shè)備的管理和安全意識(shí)光靠設(shè)備管理人員和技術(shù)人員是遠(yuǎn)遠(yuǎn)不夠的,化工設(shè)備的管理應(yīng)當(dāng)是一件全員管理的事業(yè),因此全員的化工設(shè)備安全管理意識(shí)是非常必要的。例如操作工人對(duì)現(xiàn)場(chǎng)設(shè)備的實(shí)際情況是最了解的,也是能夠及時(shí)發(fā)現(xiàn)問(wèn)題的第一現(xiàn)場(chǎng)參與者,能夠及時(shí)反映設(shè)備狀況有助于設(shè)備的及時(shí)保養(yǎng)和維護(hù);同時(shí)現(xiàn)場(chǎng)工人素質(zhì)良莠不齊,有的操作人員對(duì)于設(shè)備的使用和操作沒(méi)有按照要求進(jìn)行,這些

22、都會(huì)導(dǎo)致設(shè)備故障。因此,設(shè)備管理應(yīng)有全員管理意識(shí),應(yīng)當(dāng)按照各層分層落實(shí)到車(chē)間、班組和個(gè)人身上,全面保證設(shè)備的安全正確使用。for chemical equipment safety management, professional management skills and sound management mechanism is also cannot assure the safety of the chemical equipment complete, there will be negligence and omission, for equipment management an

23、d safety consciousness on equipment management and technical personnel is not enough, chemical equipment management should be a full management of the enterprise, so full of chemical equipment safety management awareness is very necessary. such as operating workers to understand the actual situation

24、 of field devices is the most, is also the first on-site participants can find problems in time, can timely reflect equipment status help timely maintenance and maintenance; and site workers quality the good and bad are intermingled, some operators for equipment use and operation shall be carried ou

25、t in accordance with the requirements, these can lead to device failure. equipment management should have full management consciousness, therefore, should be according to the layers of stratified into workshop, team and individual, and fully ensure the correct use of safety. 加強(qiáng)化工設(shè)備管理時(shí)效性in order to s

26、trengthen the management of chemical equipment timely 化工設(shè)備管理不應(yīng)當(dāng)只是設(shè)備管理部門(mén)一個(gè)部門(mén)的事情,而應(yīng)當(dāng)是設(shè)備管理部門(mén)進(jìn)行管理、監(jiān)督、考核和服務(wù)的同時(shí),并對(duì)企業(yè)內(nèi)部設(shè)備相關(guān)問(wèn)題提出建議,企業(yè)內(nèi)部相關(guān)各部門(mén)緊密配合,共同完善的一個(gè)整體性的管理工作。因此,化工設(shè)備管理的時(shí)效性是非常重要的,設(shè)備管理部門(mén)的時(shí)時(shí)監(jiān)測(cè)和及時(shí)反映,以及各部門(mén)的及時(shí)配合,先進(jìn)的全面的管理理念才是保證化工企業(yè)設(shè)備管理工作能夠積極落實(shí),管理能力得到全面提升的重要管理方法。chemical equipment management should not only mana

27、gement one department, and should be for equipment management department management, supervision, inspection and service at the same time, and puts forward suggestions on equipment related issues within the enterprise, the enterprise internal related departments work closely together to complete a h

28、olistic management work. therefore, timeliness is very important of chemical equipment management, equipment management department to constantly monitor and report, and timely cooperation of each department management concept is the guarantee of advanced comprehensive chemical enterprises to actively implement the equipment mana

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