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1、hot work1. applicability1.1 this procedure is applicable to hps &hbs greater china . it applies to both company personnel and contractors. it establishes minimum requirements that shall be met by all hps&hbs greater china sites. in addition to complying with this procedure, hps&hbs greater china sha
2、ll ensure that they are in compliance with all applicable national, state, provincial, and local regulations. 本程序適用于hps &hbs greater china。包括公司的員工和承包商。 本程序建立了最低要求,這些要求適用于hps &hbs greater china的所有場所。除了遵守本程序,公司必須確保遵守適合的國家的、當?shù)氐姆煞ㄒ?guī)。2. overview2.1 conformance to this procedure will aid hps& hbs greater
3、china in minimizing risk and liability through control of hot work activities. this procedure will help to protect personnel, property and the environment from the hazards associated with burning, welding, cutting, torch cutting, soldering or other operations that may generate heat, arcs, sparks, op
4、en flames or other fire hazards in proximity to flammable or combustible exposures. 遵從本程序?qū)⑼ㄟ^控制明火作業(yè)活動,幫助公司將風險和責任降到最低。本程序?qū)⒈Wo人員、財產(chǎn)和環(huán)境免受與燃燒、電焊、切割、氣割、軟焊或可能產(chǎn)生熱量、電弧、火星、明火或其他火災危險接近可燃或易燃暴露的其他作業(yè)的危險.。2.2 this procedure includes the means to document the temporary use of non-classified electrical equipment in e
5、lectrically classified areas, where the potential exists for the development of combustible or explosive atmospheres. 本程序包括記錄在電力已分類區(qū)域臨時使用非分類電子設備的方法,在那可能存在易燃或爆燃性空氣的生成。2.3 alternatives可供選擇的辦法- before deciding to do a hot work task in an area covered by this procedure, the supervisor should consider th
6、e alternatives listed below: 決定在本程序適用的區(qū)域進行明火作業(yè)任務之前,監(jiān)督人應考慮下面列出的選項。2.3.1 avoid the need for hot work in the hazardous area by removing the work to a non-hazardous area when practical. 避免在危險區(qū)域進行明火作業(yè)的需要,可以在可行的情況下把該作業(yè)轉(zhuǎn)移到非危險區(qū)域。2.3.2 remove the flammable/combustible hazards entirely when practical. remove
7、flammable/combustible material from all equipment, piping, and tanks in the area. 在可行的情況下將可燃/易燃危險完全消除。將區(qū)域內(nèi)所有設備、管道和儲罐中的可燃/易燃材料移除。2.3.3 isolate from flammable/oxidizing hazards. safeguard against entry of flammable/oxidizing gas, vapor or liquids into the hot work zone. 遠離可燃/氧化危險。防止可燃/氧化氣體、蒸汽或液體進入明火作業(yè)
8、區(qū)域。2.3.4 select less hazardous work methods such as bolting (versus welding), or sawing (versus oxy-acetylene cutting). 選擇危險性較低的工作方式,例如螺栓連接(與焊接相比較),或鋸切(與氧乙炔焰切割相比較)。 3. definitions定義3.1 definitions for underlined text are found at the end of this document. 4. requirements要求4.1 hps&hbs greater china s
9、ites shall update this procedure regularly.4.2 responsibilities職責4.2.1 site leader is responsible for verifying through the assurance letter process that all hps&hbs greater china sites are managing and documenting hot work activities appropriately.公司總經(jīng)理負責通過承諾信賴確保公司的所有場所在正確的管理明火作業(yè)活動。4.2.2 site hse l
10、eader is responsible for ensuring all hot work activities (local and field services) are managed appropriately according to this procedure, through trained personnel and use of adequate equipment. 負責依據(jù)本程序,通過培訓人員及使用適當設備,確保恰當管理所有的明火作業(yè)活動(本地或現(xiàn)場工作)得以正確的實施。4.2.3 site hse coordinator現(xiàn)場hse協(xié)調(diào)員 is responsible
11、 for verifying through regular audits (local and field services), reviews, and coordinated self-assessments, that the hot work program is implemented and functioning. this individual also provides guidance on training requirements for primary responsible persons, authorized employees, fire watchers
12、and affected employees. 負責通過日常的檢查(本地或現(xiàn)場使用)、檢查和自我評估查證,明火作業(yè)計劃正在執(zhí)行和運作中。此人還應向主要負責人、經(jīng)授權(quán)員工、火災警戒員和受影響員工提供培訓要求上的指導。4.2.4 operating department / line supervision 作業(yè)部門/直接主管 responsible for approving hot work permits and certifying that equipment has been properly prepared to accommodate the work. this person
13、also ensures that hot work permits are issued prior to commencing any hot work activities done outside of safe designated areas, and that the program is properly implemented and followed. 負責批準明火作業(yè)許可證、保證設備適當準備好以適應作業(yè)。此人還應保證在安全指定區(qū)域 之外開始任何明火作業(yè)活動之前要出具明火作業(yè)許可證,并正確地執(zhí)行和遵守該程序。4.2.5 primary responsible person主
14、要負責人 responsible for completing and posting a hot work permit and releasing the actual hot work operation. authorized to stop the job if conditions change unfavorably. this can be a 本公司英文名 employee or a 本公司英文名-designated contract employee with documented training as indicated in section 4.4. 負責完成并登記
15、明火作業(yè)許可證,以及準許實際的明火作業(yè)工作。已被授權(quán)在條件向不利方向發(fā)展時停止作業(yè)。此人可以是本公司的員工或本公司指定的承包商員工,必須經(jīng)過2.3部分中指出的備有文件證明的培訓。4.2.6 authorized employee 經(jīng)授權(quán)員工 responsible for reviewing the issued hot work permit, preparing the work area according to the specifications described in the permit, and performing the hot work operation accord
16、ing to the permit. authorized to stop the job if conditions change unfavorably. this can be a 本公司英文名 employee or a contractor employee with documented training as indicated in section 4.4. 負責檢查已出具的明火作業(yè)許可證,根據(jù)許可證中描述的規(guī)定來準備作業(yè)區(qū)域,并根據(jù)許可證進行明火作業(yè)操作。已被授權(quán)在條件向不利方向發(fā)展時停止作業(yè)。此人可以是本公司的員工或本公司指定的承包商員工,必須經(jīng)過4.4部分中指出的備有文件
17、證明的培訓。4.2.7 fire watch火災警戒員 responsible for observing the hot work process and controlling the hot work area during and after the performed work. the fire watch should be able to observe all spaces affected by the work and is authorized to stop the job if conditions change unfavorably. this can be a
18、 本公司英文名 employee or a contractors employee with documented training as indicated in section 4.4. 負責觀察明火作業(yè)工序,并在進行作業(yè)期間及之后控制明火作業(yè)區(qū)域?;馂木鋯T應當可以觀察作業(yè)影響到的所有空間,也被授權(quán)在條件向不利方向發(fā)展時停止作業(yè)。此人可以是本公司的員工或本公司指定的承包商員工,必須經(jīng)過4.4部分中指出的備有文件證明的培訓。4.3 general requirements of hot work明火作業(yè)的一般要求4.3.1 safe designated areas安全指定區(qū)域4.3.1
19、.1 areas such as welding shops, metal working areas (e.g. maintenance shops, cutting shops, soldering stations) or similar, which are isolated and do not have any flammables or combustibles present to propagate a fire, shall be identified as safe designated areas and specified hot work can proceed w
20、ithout the need for an authorized hot work permit, fire watch, or other loss prevention aspects of this standard. 例如焊接車間、金屬加工區(qū)域(如:維護車間、切割車間、焊接工作站)或類似的區(qū)域,沒有可燃或易燃物存在傳播火焰的區(qū)域可被確定為安全指定區(qū)域,在此區(qū)域進行特定明火作業(yè),可以不需要授權(quán)的明火作業(yè)許可證、火災警戒員或本標準中其他消防措施。4.3.1.1.1 isolation shall be provided by welding curtains, non-combustib
21、le insulating constructions or barriers. 應提供焊接屏風、不燃絕緣建筑或障礙物進行隔離。4.3.1.1.2 a notice shall be posted in these areas, stating that hot work may be carried out without a permit, but only within the confines of the specified area. 這些區(qū)域應張貼通知:聲明在特定區(qū)域范圍內(nèi)明火作業(yè)的進行不需要許可證。4.3.1.1.3 the notice shall include the f
22、ollowing wording in the local language: “a hot work permit is not required within this area. 該通知應以本地語言包括下列措辭:“本區(qū)域內(nèi)不要求明火作業(yè)許可證”。4.3.1.1.4 a fire extinguisher or an active fire hose must be available in the vicinity of the work. 作業(yè)附近必須有一個滅火器或能起作用的滅火水龍帶以供使用。4.3.1.2 hot work activities performed in areas
23、 not defined as safe designated areas shall be conducted with a hot work permit. 在未定義為安全指定區(qū)域的區(qū)域內(nèi)進行的明火作業(yè)活動應持有明火作業(yè)許可證。4.3.2 hot work permit areas明火作業(yè)許可證區(qū)域4.3.2.1 hot work will not proceed in areas that require permits until one is issued. a properly completed hot work permit shall be displayed at the
24、job site until the hot work has been completed. part 1 of the permit shall be posted in the operating department office or other conspicuous location to indicate where work is being conducted. 在要求許可證的區(qū)域內(nèi)的明火作業(yè)必須在出具許可證之后進行。在明火作業(yè)完成之前,都應在作業(yè)現(xiàn)場展示一份明火作業(yè)許可證的完全版本。許可證的第1部分應張貼在作業(yè)部門辦公室或其它顯著位置以指出作業(yè)正在進行的地點。4.3.2.
25、2 a hot work permit will be issued for the duration of one shift only. extensions may be granted according to site requirements. 明火作業(yè)許可證只在一次輪班期間有效??梢愿鶕?jù)現(xiàn)場要求準予延長。4.3.2.2.1 a new work crew will require a new permit to be issued. 新的作業(yè)班組將需要頒發(fā)新的許可證。4.3.2.2.2 any potential change to the working conditions
26、shall be evaluated to determine if a new permit must be issued. 應當評估作業(yè)條件的任何潛在變化,以決定是否必須簽發(fā)新的許可證。4.3.2.2.3 if a permit extension is granted beyond one shift, affected supervisory personnel shall communicate their permit responsibility to the supervisor of the next shift. 如果準予了超過一次輪班的許可證延長,受影響的監(jiān)督人員應向下一
27、班的監(jiān)督人傳達他們的許可證職責。4.3.2.3 the operating department and its primary responsible person must ensure that hot work permits are completed for all hot work activities in areas not being defined as safe designated areas. the operating department has to approve the hot work permit for contractor work. 作業(yè)部門及其
28、主要負責人必須保證,在未定義為安全指定區(qū)域的區(qū)域內(nèi)進行的明火作業(yè),明火作業(yè)許可證是完備的。承包商作業(yè)的明火作業(yè)許可證必須由作業(yè)部門負責批準。4.3.2.4 if multiple hot work tasks are being performed in a specific area, each hot work job will require a separate permit when the potential fire hazards and/or control measures are different. 如果特定區(qū)域內(nèi)在進行多個明火作業(yè)任務,在潛在火災危險和/或控制措施不同
29、的情況下,每個明火作業(yè)工作將需要一份單獨的許可證。4.3.2.5 barbecue grills are not exempt from the permitting process and also need the provision of a hot work permit. the following precautionary measures shall be taken, as a minimum: 4.3.2.5.1 outdoor: a fire extinguisher must be readily available, if propane or charcoal gr
30、illing activities are involved. a designated fire watch shall ensure that a propane grill fuel source is isolated and then continuously monitor the grill for at least 30 minutes. charcoal must be extinguished by soaking it with water, and then continuously monitored for at least 30 minutes. the desi
31、gnated area outside buildings must be at least 35 feet (11 m) away from any combustible material/structure and from vehicular traffic, and not in an operating area. 4.3.2.5.2 indoor: any kind of grilling activities under tents or building canopies are strictly prohibited unless a permit is received
32、from the local regulatory fire authority. charcoal grilling and propane grilling within buildings is also prohibited, unless installed as a permanent fixture within the building in compliance with nfpa 96 standard for ventilation control and fire protection of commercial cooking operations, or more
33、restrictive local regulation. 4.3.3 proper precautions and safeguards適當?shù)念A防和保護4.3.3.1 avoid hot work of any kind in areas handling, processing or storing flammable liquids, gases or combustible dusts. 避免在處理、加工或儲存可燃液體、氣體或易燃塵埃的區(qū)域進行任何種類的明火作業(yè)。4.3.3.2 appropriate personal protective equipment must be worn
34、 to protect the eyes, face, hands, arms, body, feet, etc. from the hot work and potential process materials in the area. 必須穿戴適當?shù)膫€人防護裝備以保護眼睛、臉部、雙手、手臂、身體、足部等等,不受明火作業(yè)和區(qū)域內(nèi)潛在加工材料的傷害。4.3.3.3 clothing shall be selected to minimize the potential for ignition, burning, trapping hot sparks, electric shock or
35、arc flash. 選擇的衣物應將點燃、灼傷、吸引火星、電擊或電弧的可能性降到最低。4.3.3.4 as a minimum, the following precautions and safeguards included on the hot work permit shall be completed, prior to any hot work. 至少應當在開始任何明火作業(yè)之前,完成包括明火作業(yè)許可證在內(nèi)的以下預防措施和保護。4.3.3.4.1 where automatic sprinklers or other fixed fire protection systems are
36、 installed, the protection system(s) must be in automatic, ready service or an alternative protection means must be provided. 在安裝有自動灑水裝置或其他固定防火系統(tǒng)的地方,保護系統(tǒng)必須自動時刻準備好服務,或者必須提供備選的保護方法。4.3.3.4.2 a fire extinguisher or an active fire hose must be available in the immediate vicinity of the work. 作業(yè)區(qū)域旁應有一個滅火
37、器或能起作用的滅火水龍帶以供使用。4.3.3.4.3 if the hot work requires any impairment to the fire suppression and detection systems, then an impairment notification must be made ( “impairment control and notification”). 如果明火作業(yè)需要將火災撲滅和探測系統(tǒng)失效,則必須做出失效通知。4.3.3.4.4 the equipment to be used for hot work shall be in good rep
38、air and safe operating condition. 必須維修好明火作業(yè)將要使用的設備,并使之處于安全的作業(yè)狀態(tài)下。4.3.3.4.5 flammable gas containers shall be secured. 可燃氣體的容器應可靠。4.3.3.4.6 the area within 35 feet (11m) of the work area shall be clear of all flammables or combustibles, including but not limited to: paper, chips, sawdust, flammable l
39、iquids or vapors, corrugated boxes, textiles, plastics, combustible metals, etc., or completely wetted down. 作業(yè)區(qū)域35英尺(11米)以內(nèi)的區(qū)域中不應存在任何可燃物或易燃物,包括但不僅限于:紙、碎屑、鋸屑、可燃液體或蒸汽、皺紋箱、紡織品、塑料、易燃金屬等等,或是要完全灑水弄濕。4.3.3.4.7 where separation by distance is not feasible, isolation shall be provided by welding curtains, n
40、on-combustible insulating constructions or barriers. 在通過距離隔離不可行的地方,隔離應通過焊接屏風、不可燃的絕緣建筑或障礙物提供。4.3.3.4.8 where combustible floors or walls are present, they shall be wet down or covered with a non-combustible material. 在存在易燃地板或墻壁的地方,它們應用水浸濕或用不易燃材料覆蓋。4.3.3.4.9 where openings in walls or floors in the wo
41、rk area would permit hot slag or flame to penetrate, these openings shall be covered with non-combustible material to prevent ignition or spread of fire. 工作區(qū)域內(nèi)墻壁或地板上的開口可能允許熱渣或火焰穿透的地方,這些開口應當用不易燃材料覆蓋,以避免點燃或火焰?zhèn)鞑ァ?.3.3.4.10 if hot work is to be performed near a building wall, any flammable or combustibl
42、e materials directly adjacent to the other side of the wall shall be moved or adequately shielded from potential ignition. 如果明火作業(yè)將要在建筑物墻壁附近進行,應移除或充分隔離任何直接與墻壁另一面臨近的可燃或易燃材料,以防可能的點燃。4.3.3.4.11 machinery and equipment directly involved with hot work must first be purged of all flammable, combustible or
43、hazardous materials. associated lines must be purged, blanked and valves closed, locked and tagged. 直接涉及明火作業(yè)的機械和設備必須首先清除所有可燃、易燃或危險的材料。必須清除、封鎖關(guān)聯(lián)線路,并關(guān)閉、鎖定閥門,在閥門上貼上標簽。4.3.3.4.12 when adjacent equipment contains flammable or combustible liquid, vapor, solids or dust, this equipment shall not be disassem
44、bled, steamed, ventilated, or flushed of sediment without first considering how such actions might affect the hot work, or how hot work might affect the actions taken on the equipment. 當臨近設備包含可燃或易燃液體、蒸汽、固體或塵埃時,此設備在分解、蒸發(fā)、通風或沖刷沉淀物之前都應當先考慮這些行為可能怎樣影響明火作業(yè),或是明火作業(yè)會如何影響設備上采取的這些行動。4.3.3.4.13 where hydrocarbo
45、n vapors or other flammable liquids or gases may be, or may have been present near the hot work site, flammable vapor tests shall be carried out prior to issuing the permit to ensure it is safe to proceed. hot work shall only be authorized where the initial flammable vapor concentration reading is l
46、ess than or equal to 5% of the lower explosive limit (lel) and oxygen concentration is less than or equal to 23.5%. where there is a likelihood that conditions will change once work commences, purging, forced mechanical ventilation and continuous monitoring may be needed. 烴蒸汽或其他可燃液體或蒸汽可能存在于明火作業(yè)現(xiàn)場附近的
47、情況下,應當事先進行蒸汽測試以頒布許可證,保證作業(yè)進行的安全性。只有在初始可燃蒸汽濃度讀數(shù)低于或等于5%的爆炸下限(lel) 及氧氣濃度低于或等于23.5%時,才可授權(quán)進行明火作業(yè)。一旦作業(yè)開始后出現(xiàn)條件將會變化的可能性時,可能需要吹掃、強制機械通風和持續(xù)監(jiān)控。4.3.3.4.13.1 all monitoring equipment shall be calibrated per manufacturers recommendation (see also confined space ) 所有的監(jiān)控設備都應按照制造商的推薦進行校準。4.3.3.4.14 continuous lel and
48、 oxygen monitoring shall be provided where work includes open flame, welding, or grinding within confined spaces, within 35 feet (11m) of enclosed equipment or piping containing flammable vapors where accumulation of vapors would represent a hazardous condition, within 35 feet (11m) of sumps or drai
49、ns where flammable liquids or vapors could collect, or within 35 feet (11m) of an electrically classified area. 如果作業(yè)中包括密閉空間內(nèi)、密閉設備35英尺(11米)距離內(nèi)的明火、焊接或磨光,或者含有易燃性蒸氣的管道且蒸汽的聚積會達到危險情況,距離可能收集到可燃液體或蒸汽的污水坑或排水裝置35英尺(11米)距離內(nèi),又或是電力已分類區(qū)域35英尺(11米)距離內(nèi)的情況下,應當提供持續(xù)的lel和氧氣監(jiān)控。4.3.3.4.15 the use of non-classified electri
50、cal equipment in electrically classified areas can only take place with a related hot work permit. under these circumstances continuous lel monitoring must be performed, along with requirements for the fire watch to discontinue use of the non-classified equipment if flammable vapor concentrations ex
51、ceed 5% lel. 未分類電子設備在電力已分類區(qū)域內(nèi)的使用只能在具有相應明火作業(yè)許可證的條件下進行。在這些情況下,必須進行持續(xù)的lel監(jiān)控;如果可燃蒸汽濃度超過5%lel,則要求火災警戒員停止使用該未分類電子設備。4.3.4 fire watch火災警戒員4.3.4.1 one or more persons shall be designated as a fire watch prior to every hot work operation, except those that occur in safe designated areas. where the work occur
52、s over more than one vertical level or more than one side of a wall, additional fire watch shall be designated. the name of the fire watch(s) must be written on the hot work permit每次明火作業(yè)操作前,都要指定一名或多名人員作為火災警戒員,除非是發(fā)生在安全指定區(qū)域的明火作業(yè)操作。如若作業(yè)發(fā)生超過了一個垂直等級或超過墻壁的一面,應當指定額外的火災警戒員?;馂木鋯T的姓名應寫入明火作業(yè)許可證中。4.3.4.2 fire w
53、atch duties include observance for adverse conditions, such as fires, spills, or a change in conditions as specified by the hot work permit. if any of these occur, the fire watch will take appropriate mitigating actions and immediately report the concerns to those performing the work, to the sites e
54、mergency response team and to the operating departments primary responsible person. all fires shall be reported, regardless of size or duration. 火災警戒員的職責包括觀察不利情況,例如:火災、噴濺,或是明火作業(yè)許可證中說明的情況發(fā)生了變化。只要發(fā)生了上述情況其一,火災警戒員將采取適當?shù)木徑庑袆?,并立即向作業(yè)操作人員、現(xiàn)場緊急響應小組以及作業(yè)部門主要負責人 報告其擔憂的內(nèi)容。所有的火災都應該報告,無論大小或持續(xù)時間。4.3.4.3 a fire watc
55、h will have an appropriate type of fire extinguisher within reach whenever hot work is in progress. the areas permanently located fire extinguisher shall not be relocated without permission from the operating departments primary responsible person. a separate fire extinguisher may need to be brought
56、 to the area of the hot work. 只要正在進行明火作業(yè),火災警戒員的手邊將要有合適種類的滅火器。一直存放滅火器的區(qū)域不應在作業(yè)部門主要負責人未允許的情況下改變位置??赡苓€需要將一個獨立的滅火器帶到明火作業(yè)的區(qū)域。4.3.4.4 the fire watch will only attempt to extinguish fires that are within the capacity of the portable equipment available and within his/her training. 火災警戒員僅將試圖滅掉能得到的便攜式設備能力范圍內(nèi)以
57、及其培訓范圍內(nèi)的火焰。4.3.4.5 the fire watch will have reliable methods for initiating the site emergency communications protocol and for communicating with those performing the work. 火災警戒員將依靠可靠的方法開始現(xiàn)場緊急情況通訊協(xié)議并傳達給正在進行作業(yè)的人員。4.3.4.6 the fire watch will stay at the location of the hot work for at least thirty (30
58、) minutes after the work has stopped. the fire watch will perform visual inspections to confirm that all sparks are extinguished, and that there is no possibility of a latent fire occurring (e.g. from smoldering). 在作業(yè)結(jié)束后,火災警戒員將至少在明火作業(yè)地點停留三十(30)分鐘?;馂木鋯T將執(zhí)行視覺檢查,以保證已消滅了所有的火星,且不存在潛伏火災事故的可能性(例如:悶燒)。4.3.5
59、 monitoring guidelines監(jiān)控要求4.3.5.1 the additional monitoring time has to be at least 60 minutes. acceptable methods of monitoring include an automatic smoke detection system, security video cameras, routine security maintenance rounds or the presence of workers in the area. 額外監(jiān)控時間必須至少為60分鐘。監(jiān)控可以接受的方法包括自動煙霧探測系統(tǒng)、保全攝影機、日常安全維護巡回或是區(qū)域內(nèi)工人的出場。4.3.5.2 once the 60 minutes of monitoring time has been completed, the permit retriev
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