堆取料機(jī)電氣控制中英文翻譯.

1、3. 控制方式 Automation control description設(shè)中控室自動(dòng)控制 ,機(jī)上自動(dòng)控制 ,機(jī)上人工控制和機(jī)旁現(xiàn)場(chǎng)控制方式 ,方式選擇 開(kāi)關(guān)設(shè)在機(jī)上控制室內(nèi)。機(jī)上人工控制適用于調(diào)試過(guò)程中所需要的工況和自動(dòng)控制 出現(xiàn)故障時(shí) ,要求堆取料機(jī)繼續(xù)工作 ,允許按非規(guī)定堆料方式堆料和取料工況。機(jī)旁 現(xiàn)場(chǎng)控制及人工控制適用于檢修、調(diào)試和維護(hù)工況 ,此種控制方式下 ,堆取料機(jī)各傳 動(dòng)機(jī)構(gòu)解除互鎖 ,只能單獨(dú)起動(dòng)和停止。自動(dòng)控制方式下的堆取料作業(yè)由中控室和機(jī)上控制室均可實(shí)施。There are four control modes for users to select only in t

2、he local control room: CCR auto control, local panel auto control, local panel manual control and local site control.Local panel manual control mode is only selected for some abnormal situation, like commissioning, or that the machine has to continue working when the CCR control mode cannot work. In

3、 this case, the piles location would not be pre-defined by program.Local panel manual control and local site control are set for local maintenance, commissioning or maintaining the process work in abnormal situations. In such cases, the individual devices would be started or stopped separately, and

4、are not interlocked by program.CCR auto control & Local panel auto control modes, in these automatic modes, the machine can be controlled automatically from CCR or from local control HMI screen by pre-defined program.3.1堆料自動(dòng)控制 stacking control description料堆按逆時(shí)針?lè)较蜻B續(xù)堆成。堆料區(qū)域 120度。堆料臂從 0 度逆時(shí)針回轉(zhuǎn)至 120度,同時(shí)

5、從+14度變幅至 -16度,隨后堆料臂從 120度順時(shí)針回轉(zhuǎn)至 0度,同時(shí)從-16 度變幅至 +14 度。堆料臂的回轉(zhuǎn)和變幅運(yùn)動(dòng)均為連續(xù)運(yùn)動(dòng)。Material piling machine piles materials continuously anticlockwise. The piling material area is 120 degrees. The material piling cantilever revolves from 0 degree to 120 degrees anticlockwise, in the mean time luffings from +14 d

6、egrees to -16 degrees. After then, the cantilever revolves back from 120 degrees to 0 degree, and amplitude changes from -16 degrees back to +14 degrees. The movements of swinging and luffing the cantilever are both continuous.當(dāng)堆料臂回轉(zhuǎn)往復(fù)堆料到料堆高度后 ,觸動(dòng)料位計(jì)發(fā)出信號(hào) ,將水平回轉(zhuǎn)移位 3 度,回轉(zhuǎn)行程將由 120 度變?yōu)?123 度,接續(xù)的逆時(shí)針?lè)绞蕉蚜系?/p>

7、回轉(zhuǎn)行程仍為 120 度。 When the machine piles the material to the set height, the level switch would be triggered and the signal would be sent back to PLC. The cantilever will move back horizontally by 3 degrees. The revolving back angle would be changed to 123 degrees from 120 degrees. But the continuous re

8、volving angle is still 120 degrees anticlockwise.為減緩堆料臂改變回轉(zhuǎn)方向時(shí)引起的振動(dòng) ,采用變頻調(diào)速來(lái)控制堆料機(jī)的回轉(zhuǎn) , 使之制動(dòng)前緩減速 ,起動(dòng)后緩加速。堆料臂架變幅機(jī)構(gòu)配置變量泵液壓系統(tǒng)。其運(yùn) 動(dòng)是變速運(yùn)動(dòng)并與基本是勻速的回轉(zhuǎn)運(yùn)動(dòng)合成 ,使堆料臂落料點(diǎn)始終與堆頂保持等 距。In order to reduce the vibration when switching the direction of the cantilever, the revolving motor is driven by frequency converter b

9、y decreasing the speed slowly before braking, and increasing the speed slowly for the next start. Hydraulic system would also be used for the luffing mechanism devices. The whole movement is combined with variable motion and constant revolving motion, thus, the distance between the pile top level an

10、d material discharge position can be maintained.變幅機(jī)構(gòu)起動(dòng)受回轉(zhuǎn)機(jī)構(gòu)起動(dòng)信號(hào)控制 ,停止不受回轉(zhuǎn)機(jī)構(gòu)停止信號(hào)的控制。The starting process of the luffing mechanism would be influenced by the starting of the revolving mechanism. In contrary, the stop process would not be influenced by each.堆料臂架前端底部與堆頂間距保持在 0.81.2米。由設(shè)在堆料臂前端的料位探測(cè)器引導(dǎo)和控制。

11、The distance between the cantilever material discharge position and pile top position would be kept from 0.8 to 1.2m, and is detected by the level sensor installed in the front of the cantilever堆料機(jī)動(dòng)作聯(lián)鎖 stacker movement interlock:正常起動(dòng):起動(dòng)指令 回轉(zhuǎn)和變幅起動(dòng) 堆料皮帶機(jī)起動(dòng) 來(lái)料棧橋皮帶機(jī)起 動(dòng),各環(huán)節(jié)起動(dòng)間隔 10 秒可調(diào)。Normal start: Start

12、 command-evoIving system and luffing system start -belt conv eyor for stacker start-eedi ng belt conv eyor start. The in terval time betwee neach step is set as 10 seconds and can be adjusted.正常停機(jī) :是上述順序的逆過(guò)程。Normal Stop: feeding belt conveyor stop - belt conveyor for stacker stop - revolving system

13、and luffing system stop - Stop command. The interval time between each step is set as 10 seconds and can be adjusted.非正常停機(jī) :所有傳動(dòng)同時(shí)停機(jī)。Abnormal stop: All the drives stop at the same time.堆料機(jī)正常停機(jī)時(shí) ,堆料臂停到料堆堆料起始點(diǎn)處。In normal stop situation, the cantilever should go back to the feeding position at the firs

14、t beginning for this pile.3.2 取料機(jī)自動(dòng)控制 Reclaimer automation control取料機(jī)始終按逆時(shí)針?lè)较蚧剞D(zhuǎn)取料。The machine always revolves anticlockwise to reclaim the material.取料機(jī)運(yùn)行包括端梁行走 ,刮板鏈運(yùn)行和料耙驅(qū)動(dòng)三部分。Reclaimer operation includes three parts of end beam travelling, scraper chain motion and material harrow drive motion.取料機(jī)取料能

15、力的調(diào)整 ,采用改變端梁運(yùn)行速度 （變頻調(diào)速來(lái)實(shí)現(xiàn)。Reclaiming capacity can be adjusted by changing the speed of the end beam travelling through VVVF control.取料機(jī)行走驅(qū)動(dòng)裝置 2套,同時(shí)工作 ,取料時(shí)工作電機(jī)采用電機(jī)變頻調(diào)速 ,轉(zhuǎn)向不 可逆 ;行走裝置中還設(shè)有調(diào)車運(yùn)行電機(jī) ,為恒速可逆。There are two sets of travelling drives for reclaimer motion, both working simultaneously. The reclaim

16、 working motor is driven by VVVF, and irreversible. The transfer motion motor speed is constant and reversible.取料和調(diào)車運(yùn)行工況對(duì)行走驅(qū)動(dòng)裝置的要求如下 :The requests for the travelling motion control when reclaiming materials and transferring are as fellow:取料運(yùn)行:磁粉離合器結(jié)合 ,調(diào)車電機(jī)斷電 ,取料運(yùn)行電機(jī)接通起動(dòng)。Material reclaiming operation

17、: electromagnetic clutch engaged, transfer motor power off, reclaim motor power on and started.調(diào)車工況 :磁粉離合器松開(kāi) ,取料運(yùn)行電機(jī)斷電 ,調(diào)車運(yùn)行電機(jī)接通起動(dòng)。取料運(yùn) 行電機(jī)、離合器和調(diào)車電機(jī)互鎖。Transferring operation: electromagnetic clutch disengaged, reclaim motor power off and transfer motor power on and started. Reclaim motor and transfer

18、 motor are mechanical interlocked by electromagnetic clutch.刮板驅(qū)動(dòng)裝置 2 套,恒速不可逆。Two scraper drives are constant and irreversible.料耙驅(qū)動(dòng)的變頻電機(jī)單向不可逆 ,料耙的雙向運(yùn)動(dòng) ,由行程兩端接近開(kāi)關(guān)使電磁 換向閥換向 ,實(shí)現(xiàn)料耙油缸帶動(dòng)料耙正反向行程連續(xù)運(yùn)行 ,電控系統(tǒng)控制變頻電機(jī)實(shí) 現(xiàn)液壓缸的緩慢起動(dòng)和停止。Material harrow is driven by VVVF and the motor direction is irreversible. The cont

19、inuous two-way motion of harrow is driven by the hydraulic system. When the proximity switches detect the harrow motion at each set point of the travelling, the electromagnetic directional valve will be energized or deenergized to change the direction. The hydraulic system is controlled by the PLC t

20、hrough VVVF.取料機(jī)動(dòng)作聯(lián)鎖 :Interlock for Reclaimer Motion:正常起動(dòng):起動(dòng)指令出料皮帶機(jī)起動(dòng) 刮板鏈驅(qū)動(dòng)起動(dòng) 料耙驅(qū)動(dòng)起動(dòng) 工 作取料運(yùn)行機(jī)構(gòu)起動(dòng) ,各環(huán)節(jié)間隔 10 秒可調(diào)。Normal start: Start comma nd-material tran sport belt conv eyor start -scraper cha in drive start -material harrow drive start -material reclaimi ng system start. The in terval time between

21、each step is set as 10 seconds and can be adjusted.正常停機(jī) :停機(jī)指令下達(dá)后是上述順序的逆過(guò)程。Normal Stop: after stop command, then the reverse sequence of the start procedure as mentioned above.非正常停機(jī) :所有傳動(dòng)同時(shí)停機(jī)。Abnormal stop: All the drives stop at the same time.4. 監(jiān)控和保護(hù) monitoring and protection4.1堆取料機(jī)的堆料臂與橋梁之間相對(duì)角度實(shí)施監(jiān)

22、控。堆料機(jī)懸臂與取料機(jī)橋 梁之間設(shè)雙道行程限位開(kāi)關(guān)。當(dāng)相對(duì)角度為 64 度或 269 度時(shí)發(fā)出報(bào)警 ,指令由控制 系統(tǒng)發(fā)布 , 64和 269度報(bào)警為預(yù)警信號(hào) ,在機(jī)上都有顯示 ,斷續(xù)聲光顯示在機(jī)上 ,61和 272 度停機(jī),停機(jī)信號(hào)在中控室顯示。堆料機(jī)自動(dòng)進(jìn)入正常停機(jī) ,聲光信號(hào)依然存在 , 報(bào)警信號(hào)可通過(guò)按鈕消除。The angle between the cantilever of the stacker and the bridge would be monitored and recorded, and between which double limit switches woul

23、d be equipped to ensurethe safety. When the relative angle is 64 degrees or 269 degrees, sound light warning would be triggered and displayed on the HMI, lasted until the alarm release button is pressed. When the relative angle is 61 or 272 degrees, stop command would be triggered and the alarm woul

24、d be generated and sent to CCR. In this case, the normal stop sequence would be executed then.4.2 堆料臂架的變幅角度通過(guò)鉸軸處編碼器控制。堆料臂卸料點(diǎn)下方設(shè)料位計(jì),通過(guò)料位計(jì)控制使堆料臂始終與堆頂保持盡可能小的等距落差。The amplitude angle of the stacker cantilever is measured and controlled by the encoder located at the boom pivot. Also the level meter would

25、 be installed under the discharge outlet of the cantilever, through which the min. possible distance between the discharge outlet and pile top would be maintained.4.3堆取料機(jī)各驅(qū)動(dòng)機(jī)構(gòu)電機(jī)設(shè)短路和過(guò)載保護(hù)并能予以顯示。Short circuit and overload protection should be set and can be displayed for all the drive motors on stacker

26、.4.4 堆料機(jī)變幅液壓站 ,取料機(jī)料耙液壓站油溫予以監(jiān)控并能予以顯示。Oil temperature for hydraulic system, including stacker cantilever amplitude control system and reclaimer material harrow control system, should be displayed and monitored.4.5堆料機(jī)堆料臂卸料點(diǎn)下方設(shè)防撞保護(hù) ,傳感元件為料位計(jì) (CONASEN TC-1。 Level meter would be equipped un der the discha

27、rge outlet of the stacker can tilever to avoid the collision.4.6 刮板輸送鏈尾輪處設(shè)斷鏈監(jiān)測(cè) ,傳感元件為接近開(kāi)關(guān)。Chain scission monitoring would be equipped at the tail pulley of the scraper chain with the proximity switch.4.7 堆料機(jī)懸臂變幅行程兩端各設(shè) 1 道極限行程限位開(kāi)關(guān)和工作限位開(kāi)關(guān)。Double limit switches would be equipped at each end of the stac

28、ker cantilever luffing range. One for ultimate limit and another for working limit.4.8 堆料機(jī)上膠帶輸送機(jī)上設(shè)兩組跑偏保護(hù)裝置 ,膠帶第 1 級(jí)跑偏發(fā)出故障報(bào)警 信號(hào) ,膠帶第 2級(jí)跑偏信號(hào)發(fā)出 ,堆料機(jī)停機(jī)。膠帶輸送機(jī)正常停機(jī)延時(shí)5秒制動(dòng)或斷電 ,取料刮板機(jī)正常停機(jī)延時(shí) 60秒斷電。The belt conveyors on the stacker are equipped with two sets of misalignment switches. One set for the first level

29、 belt misalignment will generates the waning. Another one for the second level misalignment will note only generates the alarm, butalso stop the system. In normal stop sequence, there should be 5 seconds time interval before the belt conveyor stop or brake, and 60s for the scraper chain.4.9堆料機(jī)設(shè)有 5 套

30、干油潤(rùn)滑泵站 ,控制系統(tǒng)對(duì)各泵站油位監(jiān)控 ,泵站油位發(fā)訊號(hào)動(dòng)作,控制系統(tǒng)報(bào)警。There are totally 5 sets of grease oil station for the system. The grease oil level would be monitored. Once the oil is too low, system would generate the alarm.4.10 取料機(jī)料耙油缸工作行程的兩端設(shè)接近開(kāi)關(guān) ,控制料耙液壓站系統(tǒng)中電磁 換向閥換向 ,實(shí)現(xiàn)料耙油缸正反行程運(yùn)行。為防止料耙與支撐系統(tǒng)碰撞增設(shè)兩個(gè)極 限行程開(kāi)關(guān)。At two ends of th

31、e hydraulic system stroke for the material harrow drive, proximity switches would be equipped to control the electromagnetic direction valve, which is set to control the direction of the harrow. In order to protect the harrow from crashing into the supporting system, two ultimate limit switches will

32、 be set.4.11 堆料機(jī)急停設(shè)置如下 Emergency stop system for stacker are as fellow:4.11.1 堆料機(jī)上沿堆料臂設(shè)置兩套膠帶機(jī)驅(qū)動(dòng)急停拉線開(kāi)關(guān)。Two sets of pull cord switches for the belt conveyor on the stacker cantilever.4.11.2 堆料機(jī)回轉(zhuǎn)平臺(tái)上設(shè)急停開(kāi)關(guān)組 ,可控制堆料機(jī)急停。Emergency stop button is set on the revolving platform of stacker to stop the system im

33、mediately.4.11.3堆料機(jī)回轉(zhuǎn)驅(qū)動(dòng) ,堆料膠帶機(jī)驅(qū)動(dòng) ,取料刮板鏈驅(qū)動(dòng) ,行走驅(qū)動(dòng)就近設(shè)置現(xiàn) 場(chǎng)控制開(kāi)關(guān)組 ,可控制本機(jī)構(gòu)起動(dòng)、停止、堆料機(jī)或取料機(jī)急停。For stacker revolving drive, belt conveyors, reclaimer scraper chain drive, travelling drives, local push buttons are set to start, stop or emergency stop the stacker & reclaimer in local control.4.11.4堆料機(jī)變幅液壓站和取料機(jī)料耙液

34、壓站控制 ,參考液壓系統(tǒng)廠家提供的控 制原理圖。For the hydraulic system of cantilever amplitude and material harrow control, please refer to the vendor s schemaatmicsdiaangdr specifications.4.12堆料機(jī)變幅油缸和取料機(jī)料耙油缸設(shè)置手動(dòng)控制行程限位裝置。For the hydraulic system of cantilever amplitude and material harrow control, devices to adjust the s

35、troke limits are equipped.4.13中心落料斗中設(shè)置堵料檢測(cè)料位計(jì)（CONASEN TC-1,當(dāng)料位計(jì)發(fā)出信號(hào)時(shí),向DSC發(fā)出堵料報(bào)警信號(hào)，取料機(jī)各運(yùn)行機(jī)構(gòu)按順序停機(jī)。Level meter （CONASEN TC-1is set to detect the material blockage in the falling hopper. When the sensor is triggered, DCS would generate the alarm, and the reclaimer should stop by sequence.5. 潤(rùn)滑控制 Lubrica

36、tion Control本堆取料機(jī)對(duì) 3個(gè)回轉(zhuǎn)支承（油缸鉸接點(diǎn)和外齒 ,端梁行走車輪 ,料耙車輪實(shí)施自 動(dòng)定時(shí)干油潤(rùn)滑 ,共設(shè)置 5個(gè)獨(dú)立的干油潤(rùn)滑泵站。潤(rùn)滑制度為 :上部和中部回轉(zhuǎn)支 承（油缸鉸接點(diǎn)和外齒 ,堆料機(jī)回轉(zhuǎn)起動(dòng)即供油 ,之后供油間隔 60 分鐘,每次供油時(shí)間 為 1 0分鐘;下部回轉(zhuǎn)支承和端梁行走 ,取料機(jī)行走機(jī)構(gòu)起動(dòng)即供油 ,之后間隔 120分 鐘,每次供油時(shí)間為 15分鐘;料耙系統(tǒng)啟動(dòng)即供油 ,之后間隔 1 20分鐘,每次供油時(shí)間 為 15 分鐘。上述各潤(rùn)滑泵供油間隔時(shí)間可調(diào)。5 independent grease oil stations are set for the

37、stacker & reclaimer system, 3 sets of which are for 3 slewing bearings （cylinder pivot point and external gear, one for end beam travelling wheel, and the other for the material harrow wheel. The control principle is as follows: for the upper and middle slewing bearings, grease pump starts in accord

38、ance with the stacker revolving system, and the pump only continues working for10 min. every 60min. For the lower slewing bearing and end beam travelling wheel, the oil pump starts in accordance with the relaimer travelling system. Working for 15 min every 120 min. For material harrow system, pump s

39、tarts when the harrow drive starts, then working 15 min. every 120 min. The mentioned interval time can be adjusted.刮板鏈設(shè)置稀油潤(rùn)滑裝置 ,潤(rùn)滑制度為刮板起動(dòng)即供油 ,之后間隔 4小時(shí)即供油 , 每次供油時(shí)間為 10 分鐘。The scraper chain drive is equipped with oil lubrication system, which starts in accordance with the scraper motor, then working

40、for 10 min. every 4 hours.在人工控制和機(jī)旁現(xiàn)場(chǎng)控制方式下 ,上述潤(rùn)滑方式為手動(dòng)潤(rùn)滑。In the mode of local manual auto control or local site control, all the oil lubrication and grease lubrication can only be controlled at site manually, not by program.6. 照明 Illumination要求在堆料機(jī)落料區(qū)域 ,取料機(jī)取料區(qū)域 ,堆取料機(jī)的各轉(zhuǎn)臺(tái)區(qū)域、堆取料機(jī)的 各套驅(qū)動(dòng)裝置就近設(shè)置亮度足夠和適宜的照明 ,

41、滿足巡視和檢修的需要 ,堆取料機(jī)各 人行通道 ,扶梯設(shè)置安全照明。Local illumination system should be considered to fulfill the request of on-siteinspection and maintenance work for such locations: material discharge area, material reclaiming area, each revolving platform and each drive system. Safety illumination should be conside

42、red for the pathway and stairs.7. 機(jī)械主機(jī)受控元件的電氣技術(shù)數(shù)據(jù) electrical drive technical specifications7.1 堆料機(jī)堆料膠帶輸送機(jī)驅(qū)動(dòng)裝置 1套,含下述元件各 1 臺(tái):Material piling belt conveyor drive system, consist of:電機(jī)EM4400-T 75kw 1800 rpm 575V 60Hz,帶加熱器、測(cè)溫元件Motor EM4400-T 75kw 1800rpm 575V 60Hz, with heater and temperature measurer.液

43、力偶合器帶溫控開(kāi)關(guān)Liquid coupling, with a temperature switch。制動(dòng)器 :YWZD-315/50,575V,60HZ,0.5KW 。Brake: YWZD-315/50,575V,60HZ,0.5KW.保護(hù)裝置含下列控制元件 protect devices include the following control component:DIM1.1打滑檢測(cè)器1個(gè),24V ,DC(詳見(jiàn)附件樣本DIM1.1 Belt slip detector, one set, 24V,DC (attached with the specificationsT3Z068雙

44、向拉繩開(kāi)關(guān)2個(gè)，24V ,DC (詳見(jiàn)附件樣本T3Z068 two-way belt pull cord switch, two sets, 24V ,DC (attached with the specificationsZS73SR跑偏開(kāi)關(guān)4個(gè)24V ,DC (詳見(jiàn)附件樣本ZS73SR Belt misalignment switch, four sets, 24V,DC (attached with the specificationsZQ900-11防撕裂開(kāi)關(guān)2個(gè),24V ,DC (詳見(jiàn)附件樣本ZQ900-11 Belt tear detector, two sets, 24V,DC

45、(attached with the specifications7.2 堆料機(jī)回轉(zhuǎn)驅(qū)動(dòng)裝置 1 套,含下述元件 1 臺(tái):Stacker revolving drive system includes:變頻電機(jī)（Nema標(biāo)準(zhǔn)5.5kw 1800rpm 575V 60Hz變頻調(diào)速,帶加熱器、測(cè)溫元 件,強(qiáng)冷風(fēng)扇 :575V,60HZ,0.5KWVVVF motor （NEMA standard: 5.5kw, 1800rpm, 575V at 60Hz. With heater, temperature measurement, and cooling air fan: 575V, 60Hz,

46、0.5kW.制動(dòng)器 ,575V,60HZ,0.3KWBrake, 575V, 60Hz, 0.3kW.7.3堆料機(jī)變幅液壓站1套，變幅功率15kw，參考液壓系統(tǒng)廠家提供的電氣原理 圖。 Hydraulic system for stacker cantilever amplitude control, 15kw. Specifications refer to the vendor s schematic diagram.7.4 取料機(jī)刮板鏈驅(qū)動(dòng)裝置 2 套,每套含下述元件 1 臺(tái):Two sets of scraper chain drive system for reclaimer, ea

47、ch contains:電機(jī) EM445T-4,110kw 1800rpm 575V 60Hz,帶加熱器，測(cè)溫元件Motor EM445T-4, 110kw, 1800rpm, 575V, 60Hz, with heater and temperature measurement.液力偶合器帶溫控開(kāi)關(guān)Liquid coupling, with a temperature switch7.5 取料機(jī)運(yùn)行驅(qū)動(dòng)裝置 2套,每套含下述元件 1 臺(tái):Two sets of reclaimer drive system, each contains:取料運(yùn)行電機(jī) 143T-0.75-4P 0.75kw 1

48、800rpm 575V 60Hz （變頻調(diào)速,帶加熱器、 測(cè)溫元件調(diào)車運(yùn)行電機(jī) EM2334T-5,5.5kw 1200rpm 575V 60Hz,帶加熱器、測(cè)溫元件磁粉離合器 DLK1-40 24V ,DC,2250W,0.9A( 詳見(jiàn)樣本7.6取料機(jī)料耙液壓站1套，功率75kw，參考液壓系統(tǒng)廠家提供的電氣原理圖。Hydraulic system for reclaimer material harrow control, 75kw. Specifications refer to the vendor s schematic diagram.7.7 干油潤(rùn)滑泵站 5套,每套含 1 臺(tái):Fi

49、ve sets of grease oil system, each contains:電機(jī) 0.25kw, 1800rpm, 575V, 60Hz,帶油位發(fā)訊器,DC24VMotor 0.25kw, 1800rpm, 575V, 60Hz, with oil level meter, DC24V.7.8 刮板鏈潤(rùn)滑 1 套,參考液壓系統(tǒng)廠家提供的電氣原理圖。Oil lubrication system for scraper chain drive, specifications please refer tovendor s schematic diagram.8. 電機(jī)電壓 575V 6

50、0Hzmotor voltage 575V 60Hz.9. 控制主機(jī)、變頻控制器控制臺(tái)置于機(jī)上控制室內(nèi),控制室內(nèi)設(shè)空調(diào)。Plc panel and VVVF converter are located in the control room on the machine, with air conditioning.10. 堆取料機(jī)所需低壓元件及變頻器采用施耐德或AB產(chǎn)品(有UL或者CSA認(rèn)證,主機(jī)設(shè)計(jì)考慮安裝The brand of Schneider or AB would be considered for the LV components and VVVF drive (with U

51、L or CSA certificate.11. 回轉(zhuǎn)碥碼器選用徑向接線方式。Radial lead-out connection is used for the rotation encoder.12. 電控系統(tǒng)應(yīng)控制堆取料機(jī)實(shí)現(xiàn)下述功能 :The control principles of the PLC system are described as: 12.1堆料機(jī)在正常堆料作業(yè)時(shí) ,電控系統(tǒng)應(yīng)控制堆料臂如 3.1 條所述的動(dòng)作要求 進(jìn)行堆料作業(yè)。For material piling work, the stacker should follow the control instru

52、ctions as item described in item 3.1.12.2 初始料堆。料場(chǎng)沒(méi)有料的情況下 ,要能夠先堆出滿足正常堆料要求的初始 料堆。建立初始料堆的原則是 :Initial material piling is taken place when there are no material piles at the first begging. Then the first qualified material pile should be acquired. The principles are as follows:(1 盡可能保證物料得到均化 ;Ensure the

53、 materials are homogenized.(2 在 120扇形區(qū)域內(nèi)建立初始料堆 ;The initial material pile should be formed in the 120 degrees sector range.(3 建立完成的初始料堆的堆頂要 120范圍內(nèi)順時(shí)針由標(biāo)準(zhǔn)堆高降到 0,并保證在正常堆料時(shí)堆料臂卸料點(diǎn)軌跡與堆頂為等落差。堆料臂前端距堆頂高度保持在 0.8 1.2 米。The top level of the formed initial material pile is requested to decrease from the standard

54、 level to 0 (bottom in the 120 degrees sector range clockwise. The parallel distance between the track of the cantilever discharge outlet and pile top level should be constant and maintained between 0.8 to 1.2m.12.3 殘余料堆恢復(fù)。當(dāng)來(lái)料系統(tǒng)出現(xiàn)故障時(shí) ,控制取料機(jī)在取到料堆高度只有 標(biāo)準(zhǔn)堆高的 1/2 時(shí)取料機(jī)停止作業(yè)。來(lái)料系統(tǒng)故障排除 ,堆料機(jī)再次起動(dòng)進(jìn)行堆料時(shí) , 控制系統(tǒng)要控

55、制堆料機(jī)將料堆恢復(fù)至正常作業(yè)時(shí)的形狀 ,即堆頂滿足正常堆料作業(yè) 的要求 ,然后堆料機(jī)轉(zhuǎn)入正常堆料作業(yè)。Material piling recovery Once the material feeding belt conveyor fails, the reclaimer should stop running if the material piles drops to half level of the set value. After the feeding belt is recovered, the stacker can start, and only when the mater

56、ial piles level can fulfill the request for normal operation, the reclaimer can be put into operation again.12.4 錯(cuò)位堆料。當(dāng)取料機(jī)運(yùn)行至靠近堆料區(qū)域出現(xiàn)碰撞危險(xiǎn)時(shí)，即取料機(jī)與堆料臂 逆時(shí)針行程起點(diǎn)的夾角為 64 度時(shí)控制系統(tǒng)應(yīng)控制堆料臂自動(dòng)逆時(shí)針位移 55 度， 此時(shí)堆 料機(jī)要在按層堆料的形狀下將料堆恢復(fù)至正常堆料作業(yè)時(shí)的形狀即堆頂滿 足正常堆料 作業(yè)的要求，然后堆料機(jī)轉(zhuǎn)入正常堆料作業(yè)。 Anti-collision operation To avoid the collision

57、, when the reclaimer runs near the stacker piling region, the stacking cantilever should revolve by 55 degrees anticlockwise if the angel between the reclaimer and the stacking cantilever in anticlockwise direction reaches 64 degrees. In this case, the stacker should work to recover the material pil

58、es to fulfill the normal operation request, and then the stacker would switch to normal operation mode. 12緊.5 急堆料。當(dāng)取料機(jī)停止工作，而此時(shí)堆料還在運(yùn)行，堆料臂逆時(shí)針運(yùn)行的終點(diǎn) 與 取料機(jī)的夾角為 269 度時(shí)，控制系統(tǒng)應(yīng)控制堆料機(jī)不再前行。此時(shí)如來(lái)料系統(tǒng)已沒(méi) 有 物料，應(yīng)控制堆料機(jī)停機(jī)，如還在繼續(xù)給料，要發(fā)出信號(hào)給中控室的同時(shí)，控 制堆料機(jī) 分層將物料堆在沒(méi)有達(dá)到標(biāo)準(zhǔn)堆高的料堆區(qū)域在。當(dāng)堆料區(qū)堆尾達(dá)到自 然安息角 37時(shí) 應(yīng)控制堆料機(jī)及整個(gè)來(lái)料系統(tǒng)停機(jī)。 Emergency material piling When the stacker is running while the reclaimer system shuts down, if the angle between the reclaimer and the end position of the stacking cantilever in the anticlockwise direction reaches 269 degrees, the stacker should not keep revolving