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1、各國(guó)銅牌號(hào)及標(biāo)準(zhǔn)對(duì)照表中國(guó)德國(guó)歐洲國(guó)際標(biāo)準(zhǔn)美國(guó)日本gbdinenisounsjistu2of-cu2.0040cu-ofecw009acu-ofc10100c1011-se-cu2.0070cu-hcpcw021a-c10300-se-cu2.0070cu-phccw020a-c10300-t2e-cu582.0065cu-etpcw004acu-etpc11000c1100tp2sf-cu2.0090cu-dhpcw024acu-dhpc12200c1220-sf-cu2.0090cu-dhpcw024acu-dhpc12200c1220-sf-cu2.0090cu-dhpcw024acu-

2、dlpc12200c1220tp1sw-cu2.0076cu-dlpcw023acu-dlpc12000c1201h96cuzn52.0220cuzn5ce500lcuzn5c21000c2100h90cuzn102.0230cuzn10cw501lcuzn10c22000c2200h85cuzn152.0240cuzn15cw502lcuzn15c23000c2300h80cuzn202.0250cuzn20cw503lcuzn20c24000c2400h70cuzn302.0265cuzn30cw505lcuzn30c26000c2600h68cuzn332.0280cuzn33cw506

3、lcuzn35c26800c2680h65cuzn362.0335cuzn36cw507lcuzn35c27000c2700h63cuzn372.0321cuzn37cw508lcuzn37c27200c2720hpb63-3cuzn36pb1.52.0331cuzn35pb1cw600ncuzn35pb1c34000c3501hpb63-3cuzn36pb1.52.0331cuzn35pb2cw601ncuzn34pb2c34200-h62cuzn402.0360cuzn40cw509ncuzn40c28000c3712h60cuzn38pb1.52.0371cuzn38pb2cw608nc

4、uzn37pb2c35000-hpb63-3cuzn36pb32.0375cuzn36pb3cw603ncuzn36pb3c36000c3601hpb59-1cuzn39pb22.0380cuzn39pb2cw612ncuzn38pb2c37700c3771hpb58-2.5cuzn39pb32.0401cuzn39pb3cw614ncuzn39pb3c38500c3603-cuzn40pb22.0402cuzn40pb2cw617ncuzn40pb2c38000c3771-cuzn28sn12.0470cuzn28sn1ascw706rcuzn28sn1c68800c4430-cuzn31s

5、i12.0490cuzn31si1cw708rcuzn31si1c44300-cuzn20al22.0460cuzn20al2ascw702rcuzn20al2c68700c6870qsn4-0.3cusn42.1016cusn4cw450kcusn4c51100c5111-cusn52.1018cusn5cw451kcusn5c51000c5102qsn6.5-0.1cusn62.1020cusn6cw452kcusn6c51900c5191qsn8-0.3cusn82.1030cusn8cw453kcusn8c52100c5210bzn12-24cuni12zn242.0730cuni12

6、zn24cw403jcuni12zn24c75700-bzn12-26cuni18zn272.0742cuni18zn27cw410jcuni18zn27c77000c7701bzn18-18cuni18zn202.0740cuni18zn20cw409jcuni18zn20c76400c7521-cuni10fe1mn2.0872cuni10fe1mncw352hcuni10fe1mnc70600c7060-cuni30mn1fe2.8820cuni30mn1fecw354hcuni30mn1fec71500c7150銅合金牌號(hào)對(duì)照表一、 鉛黃銅牌號(hào)對(duì)照表中國(guó)牌號(hào) 日本牌號(hào) 德國(guó)牌號(hào) 美國(guó)牌

7、號(hào)英國(guó)牌號(hào)hpb59-1c3710cuzn40pb2c37000cz120hpb59-3 c3561cuzn40pb3 c37710cz121pb3hpb60-2 c3771cuzn39pb2c37700cz120hpb62-2 c3713cuzn38pb2c35300cz119hpb62-3 c3601cuzn36pb3c36000cz124hpb63-3 c3560 cuzn36pb3c35600cz124 二、 普通黃銅牌號(hào)對(duì)照表中國(guó)牌號(hào) 日本牌號(hào) 德國(guó)牌號(hào) 美國(guó)牌號(hào)英國(guó)牌號(hào)h59 c2800 cuzn40 c28000 cz109 h62c2720 cuzn40 c27400

8、 cz109 h65c2680 cuzn35 c27000 cz107h68c2600 cuzn30 c26000 cz106h70c2600 cuzn30 c26000 cz106h80c2400 cuzn20 c24000 cz103h85c2300 cuzn15 c23000 cz102h90c2200 cuzn10 c22000 cz101h96 c2100 cuzn5 c21000 -三、紫銅牌號(hào)對(duì)照表名 稱 中國(guó)牌號(hào) 日本牌號(hào) 德國(guó)牌號(hào) 美國(guó)牌號(hào) 英國(guó) 零號(hào)無氧銅 tu0 c1011 -c10100 c110 一號(hào)無氧銅 tu1c1020of-cu c10200 c103 二號(hào)無氧

9、銅 tu2c1020of-cu c10200 c103 一號(hào)銅 t1 c1020of-cu c10200 c103 二號(hào)銅 t2c1100 se-cu c11000 c101 三號(hào)銅 t3c1221 -一號(hào)磷脫氧銅 tp1 c1201 sw-cu c12000 -二號(hào)磷脫氧銅 tp2c1220 sf-cu c12000 -常用銅合金牌號(hào)化學(xué)成分-中國(guó)牌號(hào)一、鉛黃銅系列牌號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和 %cupbznfenihpb59-157-600.8-1.9余量0.51.01.0hpb59-257.5-59.52.0-2.8余量0.5-1.2hpb59-357.5-59.52.0-3.0余量

10、0.50.51.2hpb60-258-611.5-2.5余量0.3-hpb62-260-631.5-2.5余量0.15-hpb62-360-632.5-3.7余量0.35-hpb63-362-652.4-3.0余量0.10.50.75二、普通黃銅系列主成分雜質(zhì)成分 %雜質(zhì)總和 %cuznpbfenih5957-60余量0.50.30.51.0hp6257-60余量0.080.150.50.5h6563.5-68余量0.030.10.50.3h6867-70余量0.030.10.50.3h7068.5-71.5余量0.030.10.50.3h8079-81余量0.030.10.50.3h8584

11、-86余量0.030.10.50.3h9088-91余量0.030.10.50.2h9695-97余量0.030.10.50.2三、紫銅系列名稱代號(hào)cu+agpagbisbasfenipbsnszno一號(hào)銅t199.950.001-0.0010.0020.0020.0050.0020.0030.0020.0050.0050.02二號(hào)銅t299.90-0.0010.0020.0020.005-0.005-0.005-三號(hào)銅t399.70-0.002-0.01-零號(hào) 無氧銅tu099990.00030.00250.00010.00040.00050.00100.00100.00050.00020.

12、00150.00010.0005se:0.001;te:0.001;cd:0.0001一號(hào) 無氧銅tu199.970.002-0.0010.0020.0020.0040.0020.0030.0020.0040.0030.002二號(hào) 無氧銅tu299.950.002-0.0010.0020.0020.0040.0020.0040.0020.0040.0030003一號(hào)磷脫氧銅tp199.900.004-0.012-二號(hào)磷脫氧銅tp299.90.015-0.020-常用銅合金牌號(hào)化學(xué)成分-日本牌號(hào)一、鉛黃銅系列牌號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cupbznfesnc360159.0-

13、63.01.8-3.7余量0.3fesn0.51.0hpb62-3c360259.0-63.01.8-3.7余量0.5fesn1.21.2hpb60-2c360357.0-61.01.8-3.7余量0.35fesn0.61.2hpb60-2c360457.0-61.01.8-3.7余量0.5fesn1.2-hpb59-3c3605 56.0-60.03.5-4.5余量0.5fesn1.2-hpb59-3c377157.0-61.01.0-2.5余量fesn1.0-hpb59-1二、普通黃銅系列牌號(hào)主成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cuznpbfenic280059-62余量0.070.

14、1-h59c272062-64余量0.070.07-hp62c270063-67余量0.050.05-h65c268064-68余量0.050.05bi0.002sb0.005h68c260068.5-71.5余量0.050.05-h70c240078.5-81.5余量0.050.05-h80c230084-86余量0.050.05-h85c220089-91余量0.050.05-h90c210094-96余量0.050.05-h96三、紫銅系列牌號(hào)化學(xué)成分,%對(duì)應(yīng)中國(guó)牌號(hào)cu+agpagbisbasfenipbsnsznoc102099.96-t1c110099.90-t2c122199.7

15、50.004-0.04-t3c101199990.0003-0.001-0.001-0.00180.00010.001tu0hg:0.0001;se:0.001;te:0.001;cd:0.0001c102099.96-tu1、tu2c120199.900.004-0.015-tp1c122099.900.015-0.040-tp2常用銅合金牌號(hào)化學(xué)成分-德國(guó)牌號(hào)一、鉛黃銅系列牌號(hào)代號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和%對(duì)應(yīng)中國(guó)牌號(hào)cupbznfealnisncuzn36pb3-60-622.5-3.5余量0.30.050.30.20.2hpb62-3cuzn39pb2cw612n58.5-601.

16、5-2.5余量0.4-0.30.20.2hpb60-2cuzn39pb3cw614n57-592.5-3.5余量0.50.10.50.40.2hpb59-3cuzn40pb2cw617n57-591.5-2.5余量0.40.10.40.30.2hpb59-1二、普通黃銅系列牌號(hào)主成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cuznpbfealsnnicuzn40 2.036059.5-61余量0.30.20.050.20.30.2h59cuzn37 2.032162-64余量0.10.10.030.10.30.1hp62cuzn33 2.028066-68.5余量0.05-0.05-0.1h65c

17、uzn30 2.026569-71余量0.05-0.05-0.1h68、h70cuzn20 2.025078.5-81.5余量0.050.050.020.050.20.1h80cuzn15 2.024084-86余量0.050.050.020.050.20.1h85cuzn10 2.023089-91余量0.050.050.020.050.20.1h90cuzn5 2.022094-96余量0.050.050.020.050.20.1h96三、紫銅系列牌號(hào)化學(xué)成分,%對(duì)應(yīng)中國(guó)牌號(hào)cu+agpagbisbasfenipbsnsznoof-cu .004099.95-t1、tu1se-cu2.00

18、7099.900.003-t2sw-cu2.007699.900.005-0.014-tp1sw-cu2.007699.900.015-0.040-tp2常用銅合金牌號(hào)化學(xué)成分-德國(guó)牌號(hào)一、鉛黃銅系列牌號(hào)代號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和%對(duì)應(yīng)中國(guó)牌號(hào)cupbznfealnisncuzn36pb3-60-622.5-3.5余量0.30.050.30.20.2hpb62-3cuzn39pb2cw612n58.5-601.5-2.5余量0.4-0.30.20.2hpb60-2cuzn39pb3cw614n57-592.5-3.5余量0.50.10.50.40.2hpb59-3cuzn40pb2cw6

19、17n57-591.5-2.5余量0.40.10.40.30.2hpb59-1二、普通黃銅系列牌號(hào)主成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cuznpbfealsnnicuzn40 2.036059.5-61余量0.30.20.050.20.30.2h59cuzn37 2.032162-64余量0.10.10.030.10.30.1hp62cuzn33 2.028066-68.5余量0.05-0.05-0.1h65cuzn30 2.026569-71余量0.05-0.05-0.1h68、h70cuzn20 2.025078.5-81.5余量0.050.050.020.050.20.1h80cu

20、zn15 2.024084-86余量0.050.050.020.050.20.1h85cuzn10 2.023089-91余量0.050.050.020.050.20.1h90cuzn5 2.022094-96余量0.050.050.020.050.20.1h96三、紫銅系列牌號(hào)化學(xué)成分,%對(duì)應(yīng)中國(guó)牌號(hào)cu+agpagbisbasfenipbsnsznoof-cu .004099.95-t1、tu1se-cu2.007099.900.003-t2sw-cu2.007699.900.005-0.014-tp1sw-cu2.007699.900.015-0.040-tp2常用銅合金牌號(hào)化學(xué)成分-美

21、國(guó)牌號(hào)一、鉛黃銅系列牌號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cupbznfesnc3530060-631.5-2.5余量0.15-hpb62-2c3600060-632.5-3.7余量0.35-hpb62-3c3770058-611.5-2.5余量0.30-hpb60-2c3850055-602.0-3.8余量0.35-hpb59-3二、普通黃銅系列牌號(hào)主成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cuznpbfenic2800059-63余量0.30.07-h59c2740061-64余量0.100.05-hp62c2700063-68.5余量0.100.07-h65c2600068.5

22、-71.5余量0.070.05-h68、h70c2400078.5-81.5余量0.050.05-h80c2300084-86余量0.050.05-h85c2200089-91余量0.050.05-h90c2100094-96余量0.030.05-h96三、紫銅系列牌號(hào)化學(xué)成分,%對(duì)應(yīng)中國(guó)牌號(hào)cu+agpagbisbasfenipbsnsznoc1020099.95-0.0010t1c1100099.90-t2c1010099.990.00030.00250.0010.00040.00050.00100.00100.00050.00050.00150.00010.0005tu0hg:0.000

23、1,se:0。0003,te:0.0002,mn:0.00005,cd:0.0001c1020099.95-0.001tu1、tu2c1200099.900.004-0.012-tp1c1220099.900.015-0.040-tp2常用銅合金牌號(hào)化學(xué)成分-英國(guó)牌號(hào)一、鉛黃銅系列牌號(hào)主要成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cupbznfesncz12058-601.5-2.5余量-0.3hpb59-1、 hpb60-2cz121pb356.5-58.52.5-3.5余量0.3-0.7hpb59-3cz11961-6410-2.5余量-0.3hpb62-2cz12460-632.5-3.7

24、余量0.3-0.5(除鐵外)hpb62-3、 hpb63-3二、普通黃銅系列牌號(hào)主成分雜質(zhì)成分 %雜質(zhì)總和 %對(duì)應(yīng)中國(guó)牌號(hào)cuznpbfenicz10959-62余量0.1-0.3(除pb外)h59、hp62cz10764-67余量0.10.1-0.4h65cz10668.5-71.5余量0.050.05-0.3h68、h70cz10379-81余量0.050.1-0.4h80cz10284-86余量0.050.1-0.4h85cz10189-91余量0.050.1-0.4h90三、紫銅系列牌號(hào)化學(xué)成分,%對(duì)應(yīng)中國(guó)牌號(hào)cu+agpagbisbasfenipbsnsznoc10399.95-0.

25、001-0.005-雜質(zhì)總合<0.03(除o、ag外)t1、tu1c10199.90-0.001-0.005-雜質(zhì)總合<0.03(除o、ag外)t2c11099.99-0.0010-雜質(zhì)總合<0.0050tu0英國(guó)標(biāo)準(zhǔn)化學(xué)成分對(duì)照表標(biāo)準(zhǔn)號(hào):bsg017-1981牌號(hào)化學(xué)成分(質(zhì)量分?jǐn)?shù))(%)不大于(注明余量及范圍者除外)cupbfezn其它元素雜質(zhì)總和cz10189.091.00.050.1余量0.4cz10284.086.00.05 余量0.4cz10379.081.00.050.1余量0.4cz10479.081.00.05余量0.6cz10570.073.00

26、.075余量as0.020.060.3cz10668.571.50.050.05余量0.3cz10764.067.00.10.1余量 0.4cz10862.0650.30.2余量0.5(除pb外)cz10959.062.00.1余量sb0.02(如需要)0.3(除pb外)cz11076.078.00.040.06余量al1.802.30as0.020.050.3cz11170.073.00.0750.06余量as0.020.06sn1.01.50.3cz11261.063.5余量sn1.01.40.75cz11357.560.5余量sn0.61.250.75cz11456.558.5

27、0.51.50.31.0余量sn0.20.8、al1.5、mn0.52.00.5(不包括al)cz11556.558.50.51.50.31.0余量sn0.20.8、al0.1、mn0.52.00.5cz11664.068.00.251.2余量al4.05.0、mn0.32.00.5cz11863.066.00.751.5余量0.3cz11961.064.01.02.5余量0.3cz12058.060.01.52.5余量0.3cz121pb356.558.52.53.50.3余量0.7cz121pb456.858.53.54.50.3余量0.7cz12256.558.51.52.50.3余量0

28、.7cz12359.062.00.30.8余量0.3cz12460.063.02.53.70.3余量0.5(除fe外)cz12595.098.00.020.05余量0.25cz12669.071.00.070.06余量as0.020.060.3cz12858.561.01.52.50.2余量0.5cz12958.561.00.81.50.2余量0.5cz13055.557.52.53.5余量al0.50.7(不包括al)cz13161.063.01.52.50.2余量0.5cz13260.063.01.72.80.235.037.0sn0.2、as0.080.150.5cz13359.0620

29、.20.1余量sn0.51.00.4cz13459.062.01.32.20.1余量sn0.51.00.2cz13557.060.00.80.5余量sn0.3、al1.02.0ni0.2、mn1.53.5si0.31.30.5(不包括sn、pb、fe、ni)cz13656.059.03余量mn0.51.50.7(不包括pb)cz13758.51.00.30.80.2余量0.5歐標(biāo)材質(zhì)標(biāo)準(zhǔn)(en12164)化學(xué)成份成份牌號(hào)cu銅al鋁fe鐵ni鎳pb鉛sn錫zn鋅其他密度(g/3)cuzn21si3p (cw724r)760.09其余cuzn40 (cw509l)60.50.2其余cuzn42

30、(cw510l)580.2其余cuzn38as (cw511l)62.50.2其余cuzn36pb3 (cw603n)60-620.050.30.32.5-3.50.2其余0.28.5cuzn38pb4 (cw609n)57-590.050.30.33.5-4.20.3其余0.28.4cuzn39pb3 (cw614n)57-590.050.30.32.5-3.50.3其余0.28.4cuzn40pb2 (cw617n)57-590.050.30.31.6-2.50.3其余0.28.4cuzn37pb2 (cw606n)61-620.050.20.31.6-2.50.2其余0.28.4cuzn

31、38pb2 (cw608n)60-610.050.20.31.6-2.50.2其余0.28.4cuzn39pb2 (cw612n)59-600.050.30.31.6-2.50.3其余0.28.4cuzn35pb1 (cw600n)62.5-640.050.10.30.9-1.60.1其余0.18.5cuzn35pb2 (cw601n)62-63.50.050.10.31.6-2.50.1其余0.18.5cuzn38pb1 (cw607n)60-610.050.20.30.8-1.80.2其余0.28.4cuzn39pb0.5(cw610n)59-60.50.050.20.30.2-0.80.

32、2其余0.28.4cuzn39pb1 (cw611n)59-600.050.20.30.8-1.60.2其余0.28.4cuzn36pb2as(cw602n)61-630.050.10.31.7-2.80.1其余0.28.4注:cuzn36pb2as(cw602n) as砷含量:0.02-0.05;mn含量<0.1。銅合金管棒型材常見缺陷分析1、過熱、過燒:定義:金屬在加熱或加工過程,由于溫度高、時(shí)間長(zhǎng)島之組織及晶粒出大現(xiàn)象稱為過熱,嚴(yán)重過熱時(shí)晶間決不低熔點(diǎn)組元熔化或晶界弱化現(xiàn)象稱為過燒。產(chǎn)生原因:a、加熱溫度高、時(shí)間長(zhǎng)或局部長(zhǎng)時(shí)間處于高溫源處;b、熱擠壓終了溫度過高或者在高溫區(qū)停留時(shí)間

33、長(zhǎng);c、合金中存在低熔點(diǎn)組元或低熔點(diǎn)雜質(zhì)較多。2、裂紋或開裂:定義:管棒型材表面出現(xiàn)連續(xù)或間斷不規(guī)則裂紋,輕微的稱為裂紋,嚴(yán)重的稱為開裂。產(chǎn)生原因:a、鑄造錠中存在裂紋、夾雜、縮孔、疏松、冷隔或其他有害雜質(zhì)或結(jié)晶組織、化學(xué)成分嚴(yán)重不均勻;b、鑄錠中存在較大應(yīng)力或加工工藝不當(dāng)產(chǎn)生較大應(yīng)力;c、擠壓速度過快,加工率過大;d、熱處理工藝不當(dāng),加工或熱處理處于材料的脆性溫度區(qū)。3、縮尾:定義:縮尾是擠制品尾部的一種特殊缺陷。在擠壓末期,由于金屬紊流,鑄錠表面的氧化皮,潤(rùn)滑劑等污物往往流入其中,而導(dǎo)致金屬之間的分層。產(chǎn)生原因:a、擠壓尾部金屬流動(dòng)紊亂;b、鑄錠表面、次表面有缺陷,擠壓筒有潤(rùn)滑劑等污染物。

34、4、鼓泡定義:經(jīng)擠制、拉制、退貨后的產(chǎn)品表面沿著加工方向拉長(zhǎng)的條狀鼓起,解剖開后為一空腔,這種鼓起稱為鼓泡。鼓泡多呈長(zhǎng)條形,表面光滑,剖開內(nèi)部有金屬光澤,個(gè)別伴生氧化物或其他夾雜。產(chǎn)生原因:a、鑄錠中有氣孔、縮孔、夾雜等缺陷,經(jīng)擠壓、拉伸、冷軋后沿加工方向形成分層;b、擠壓筒潤(rùn)滑劑過量;c、擠制品縮尾未切除干凈,經(jīng)進(jìn)一步拉伸后形成分層。 5、脫鋅定義:含鋅銅合金管棒型線材退火或酸洗后,表面出現(xiàn)灰白或泛紅色斑現(xiàn)象稱為脫鋅。輕微出現(xiàn)上述色斑,嚴(yán)重脫鋅發(fā)生顯微組織變化。產(chǎn)生原因:a、退火溫度過高,火焰直接噴到制品表面,使標(biāo)賣弄鋅熔化、揮發(fā)或氧化;b、擠壓溫度太高;c、酸洗時(shí),酸液濃度過高,酸洗時(shí)間過長(zhǎng)引起表面脫鋅;d、在環(huán)境介質(zhì)作用下,發(fā)生化學(xué)或電化學(xué)反應(yīng)形成脫鋅。6、麻面(俗稱麻點(diǎn)、沙眼)定義:管棒型線材表面出現(xiàn)微小的點(diǎn)狀凹陷不平的粗糙面稱為麻面。麻面呈局部、周期性或成片分布,個(gè)別的稱為麻點(diǎn),嚴(yán)重的稱為麻坑。產(chǎn)生原因:a、退火溫度高、時(shí)間長(zhǎng)導(dǎo)致粒粗大,含鋅銅合金退火時(shí)嚴(yán)重脫鋅;b、過酸洗;c、加工率過小、表面不光滑;d、加工設(shè)備或工具表面不光滑,粘異物,接觸材料后形成。7、表面環(huán)狀痕定義:管棒型線材表面或內(nèi)壁出現(xiàn)周期性環(huán)狀凸起成為表面環(huán)狀痕,俗稱竹節(jié)

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