銑削切削用量選擇表

1、銑削切削用量選擇表一、刀具：端銑刀、圓柱形銑刀、圓盤銑刀 （條件：半精銑）要求表面粗糙度ra(m)銑刀類型銑刀直徑do(mm)加工材料進給量f(mm/r)6.3圓盤和鑲齒端銑刀  1.22.73.2圓盤和鑲齒端銑刀  0.51.21.6圓盤和鑲齒端銑刀  0.230.53.2圓柱形銑刀4080 1.02.71.6圓柱形銑刀4080鋼及鑄鐵0.61.53.2圓柱形銑刀100125鋼及鑄鐵1.73.81.6圓柱形銑刀100125鋼及鑄鐵1.02.13.2圓柱形銑刀160250鋼及鑄鐵2.35.01.6圓柱形銑刀160250鋼及鑄

2、鐵1.32.83.2圓柱形銑刀4080鑄鐵、銅及鋁合金1.02.31.6圓柱形銑刀4080鑄鐵、銅及鋁合金0.61.33.2圓柱形銑刀100125鑄鐵、銅及鋁合金1.43.01.6圓柱形銑刀100125鑄鐵、銅及鋁合金0.81.73.2圓柱形銑刀160250鑄鐵、銅及鋁合金1.93.71.6圓柱形銑刀160250鑄鐵、銅及鋁合金1.12.1注：本表為半精銑時每轉(zhuǎn)進給量f,使用圓柱形銑刀    1、表中大進給量用于小的銑削深度和銑削寬度；小進給量用于大的銑削深度和銑削寬度。    2、銑削耐熱鋼時，進給量與銑削鋼時相同，但不大于0.3m

3、m/z。二、刀具：立銑刀 （條件：粗銑）材料銑削平面及凸臺銑削槽銑削深度（mm）銑削速度v(m/min)銑刀直徑d0 mm每齒進給量af(mm/z)銑削深度（mm）銑削速度v(m/min)槽寬d0(mm)每齒進給量fz(mm/z)低碳鋼hb:1252250.55264100.0250.753034100.0251.53849100.0532932100.038d0/43443100.025d0/22629100.0180.025d0/22037100.018d02124100.0130.55264120.050.753034120.0381.53849120.07532932120.063d0

4、/43443120.05d0/22629120.038d0/22037120.025d02124120.0250.55264180.0750.1020.753034180.0751.53849180.1020.1332932180.102d0/43443180.0750.102d0/22629180.063d0/22037180.050.075d02124180.050.5526425500.1020.130.75303425500.1021.5384925500.130.153293225500.13d0/4344325500.1020.13d0/2262925500.089d0/22037

5、25500.0750.102d0212425500.075中碳鋼1752750.53449100.0250.752629100.0181.52637100.0532427100.025d0/42332100.025d0/22124100.013d0/22027100.018d0182010 0.534-49120.050.752629120.025-0.0381.526-37120.07532427120.05-0.063d0/423-32120.05d0/22124120.025d0/220-27120.025d01820120.0180.534-49180.0750.752629

6、180.05-0.0751.526-37180.10232427180.075-0.102d0/423-32180.075d0/22124180.05d0/220-27180.05d01820180.0380.534-4925500.1020.75262925500.075-0.1021.526-3725500.133242725500.102-0.13d0/423-3225500.102d0/2212425500.075d0/220-2725500.075d0182025500.063高碳鋼1752750.532-46100.0250.752427100.0181.524-34100.053

7、2326100.025d0/421-29100.025d0/22023100.013d0/218-24100.018d0171810 0.532-46120.050.752427120.0251.524-34120.07532326120.05d0/421-29120.05d0/22023120.025d0/218-24120.025d01718120.0180.532-46180.0750.752427180.0631.524-34180.10232326180.089d0/421-29180.075d0/22023180.05d0/218-24180.05d01718180.03

8、80.532-4625500.1020.75242725500.0891.524-3425500.133232625500.102d0/421-2925500.102d0/2202325500.075d0/218-2425500.075d0171825500.063合金鋼（低碳）1252250.537-38100.0250.752730100.0251.527-29100.0532629100.025d0/424-26100.038d0/22326100.018d0/221-23100.025d01821100.0130.537-38120.050.752730120.0381.527-291

9、20.07532629120.063d0/424-26120.05d0/22326120.038d0/221-23120.038d01821120.0250.537-38180.075-0.1020.752730180.0751.527-29180.102-0.1332629180.102d0/424-26180.075-0.102d0/22326180.063d0/221-23180.05-0.075d01821180.050.537-3825500.102-0.130.75273025500.1021.527-2925500.13-0.153262925500.13d0/424-26255

10、00.102-0.13d0/2232625500.089d0/221-2325500.075-0.102d0182125500.075合金鋼（中碳）1752750.530-37100.0250.752023100.0181.523-27100.0531821100.025d0/420-24100.038d0/21518100.013d0/218-21100.025d0121410 0.530-37120.050.752023120.0381.523-27120.07531821120.05d0/420-24120.05d0/21518120.025d0/218-21120.038d0

11、1214120.013-0.0180.530-37180.0750.752023180.05-0.0751.523-27180.10231821180.075-0.102d0/420-24180.075d0/21518180.05d0/218-21180.05d01214180.0380.530-3725500.1020.75202325500.075-0.1021.523-2725500.133182125500.102-0.13d0/420-2425500.102d0/2151825500.075d0/218-2125500.075d0121425500.063合金鋼（高碳）1752750

12、.530-34100.0250.751820100.0181.523-26100.0531718100.025d0/420-21100.025d0/21415100.013d0/218100.018d01210 0.530-34120.050.751820120.0381.523-26120.07531718120.05d0/420-21120.05d0/21415120.025d0/218120.025d012120.0180.530-34180.0750.751820180.05-0.0751.523-26180.10231718180.075-0.102d0/420-21180

13、.075d0/21415180.05d0/218180.05d012180.0380.530-3425500.1020.75182025500.075-0.1021.523-2625500.133171825500.102-0.13d0/420-2125500.102d0/2141525500.075d0/21825500.075d01225500.063高強度鋼2253500.518-26100.0180.751518100.013-0.0181.514-20100.02531417100.018-0.025d0/412-17100.018d0/21214100.013d0/211-1510

14、0.013d0111210 0.518-26120.038-0.050.751518120.0251.514-20120.05-0.07531417120.038-0.05d0/412-17120.038-0.05d0/21214120.025d0/211-15120.025-0.038d01112120.0130.518-26180.0750.751518180.051.514-20180.10231417180.075d0/412-17180.075d0/21214180.038d0/211-15180.05d01112180.0250.518-2625500.1020.7515

15、1825500.0751.514-2025500.133141725500.102d0/412-1725500.102d0/2121425500.063d0/211-1525500.075d0111225500.05高速鋼2002750.518-26100.013-0.0180.75915100.0131.514-20100.018-0.0253814100.018d0/412-17100.013d0/2612100.013d0/211-15100.013d051110 0.518-26120.0250.75915120.0381.514-20120.025-0.053814120.

16、05d0/412-17120.013-0.025d0/2612120.018-0.025d0/211-15120.013d0511120.0130.518-26180.038-0.050.75915180.051.514-20180.038-0.0753814180.075d0/412-17180.025-0.05d0/2612180.038-0.05d0/211-15180.013-0.025d0511180.0250.518-2625500.05-0.0750.7591525500.0751.514-2025500.063-0.102381425500.102d0/412-1725500.

17、05-0.075d0/261225500.075d0/211-1525500.025-0.05d051125500.05工具鋼1502500.520-30100.013-0.0180.751217100.013-0.0181.515-23100.02531115100.018d0/412-20100.013-0.018d0/2912100.013d0/211-18100.013d08910 0.520-30120.0250.751217120.0381.515-23120.038-0.0531115120.05d0/412-20120.025d0/2912120.025-0.038d

18、0/211-18120.013d089120.013-0.0250.520-30180.038-0.050.751217180.051.515-23180.05-0.07531115180.075d0/412-20180.038-0.05d0/2912180.038-0.05d0/211-18180.025d089180.025-0.050.520-3025500.05-0.0750.75121725500.075-0.1021.515-2325500.075-0.1023111525500.102-0.13d0/412-2025500.05-0.075d0/291225500.075-0.1

19、02d0/211-1825500.038-0.05d08925500.05-0.075不銹鋼（奧氏體）1352750.527-34100.0250.751218100.013-0.0181.520-24100.0531117100.018-0.025d0/417-21100.025d0/2915100.013d0/215-18100.025d081210 0.527-34120.050.751218120.0251.520-24120.07531117120.038-0.05d0/417-21120.05d0/2915120.025d0/215-18120.025-0.038d081

20、2120.0130.527-34180.1020.751218180.051.520-24180.1331117180.063-0.075d0/417-21180.102d0/2915180.038-0.05d0/215-18180.075d0812180.0250.527-3425500.130.75121825500.0751.520-2425500.153111725500.102d0/417-2125500.13d0/291525500.063-0.075d0/215-1825500.102d081225500.038-0.05不銹鋼（馬氏體1753250.521-40100.018-

21、0.0250.751220100.0131.517-30100.025-0.0531118100.018d0/414-27100.018-0.025d0/2915100.013d0/212-23100.013-0.025d081210 0.521-40120.025-0.050.751220120.025-0.0381.517-30120.05-0.07531118120.038-0.05d0/414-27120.025-0.05d0/2915120.025-0.038d0/212-23120.018-0.025d0812120.0130.521-40180.05-0.0750.75

22、1220180.051.517-30180.075-0.10231118180.063-0.075d0/414-27180.05-0.075d0/2915180.038-0.05d0/212-23180.038-0.05d0812180.018-0.0250.521-4025500.075-0.1020.75122025500.0751.517-3025500.102-0.133111825500.102d0/414-2725500.075-0.102d0/291525500.05-0.075d0/212-2325500.063-0.075d081225500.025-0.05灰鑄鐵16026

23、00.527-43100.0250.751423100.0381.521-35100.0531221100.05d0/418-29100.038d0/21118100.025-0.038d0/215-24100.025d0914100.013-0.0180.527-43120.038-0.050.751423120.038-0.051.521-35120.063-0.07531221120.05-0.075d0/418-29120.05d0/21118120.038-0.05d0/215-24120.038d0914120.0250.527-43180.05-0.1020.751423180.

24、05-0.1021.521-35180.075-0.1331221180.075-0.13d0/418-29180.063-0.102d0/21118180.05-0.075d0/215-24180.05-0.075d0914180.036-0.050.527-4325500.075-0.150.75142325500.075-0.131.521-3525500.102-0.183122125500.102-0.15d0/418-2925500.089-0.13d0/2111825500.075-0.13d0/215-2425500.075-0.102d091425500.05-0.102可鍛

25、鑄鐵1602400.534-43100.0250.751821100.0181.527-34100.0531720100.025d0/421-23100.025d0/21417100.018d0/218-24100.018d01114100.0130.534-43120.050.751821120.0251.527-34120.07531720120.038-0.05d0/421-23120.05d0/21417120.025d0/218-24120.025d01114120.0180.534-43180.075-0.1020.751821180.05-0.0631.527-34180.102

26、-0.1331720180.063-0.075d0/421-23180.075-0.102d0/21417180.05d0/218-24180.05-0.075d01114180.025-0.0380.534-4325500.102-0.150.75182125500.063-0.0751.527-3425500.13-0.183172025500.075-0.102d0/421-2325500.102-0.13d0/2141725500.063-0.075d0/218-2425500.075-0.102d0111425500.038-0.05鋁合金301500.5245-305100.075

27、0.75115150100.0751.5185-245100.1023100135100.102d0/4150-185100.075d0/284120100.075d0/2120-150100.05d069105100.050.5245-305120.1020.75115150120.131.5185-245120.153100135120.15d0/4150-185120.102d0/284120120.13d0/2120-150120.075d069105120.0750.5245-305180.130.75115150180.151.5185-245180.23100135180.2d0

28、/4150-185180.15d0/284120180.15d0/2120-150180.13d069105180.130.5245-30525500.180.7511515025500.251.5185-24525500.25310013525500.3d0/4150-18525500.2d0/28412025500.2d0/2120-15025500.15d06910525500.15銅合金0.546-150100.025-0.050.753087100.025-0.051.538-120100.038-0.07532679100.05-0.075d0/430-105100.025-0.0

29、5d0/22372100.025-0.05d0/223-90100.018-0.038d02064100.025-0.0380.546-150120.025-0.0750.753087120.051.538-120120.038-0.1332679120.063-0.075d0/430-105120.025-0.075d0/22372120.038-0.05d0/223-90120.018-0.075d02064120.025-0.0380.546-150180.102-0.130.753087180.0751.538-120180.13-0.232679180.102-0.13d0/430-

30、105180.075-0.103d0/22372180.063-0.075d0/223-90180.05-0.102d02064180.050.546-15025500.13-0.180.75308725500.102-0.131.538-12025500.18-0.253267925500.13-0.18d0/430-10525500.102-0.15d0/2237225500.089-0.102d0/223-9025500.075-0.13d0206425500.063-0.075鈦合金3003500.515-34100.0250.751120100.018-0.0251.514-3010

31、0.035-0.053918100.018-0.025d0/48-17100.025d0/2815100.013-0.018d0/26-12100.018-0.025d0612100.0130.515-34120.050.751120120.025-0.051.514-30120.0753918120.025-0.05d0/48-17120.038-0.05d0/2815120.018-0.038d0/26-12120.025-0.038d0612120.013-0.0250.515-34180.1020.751120180.05-0.0751.514-30180.133918180.05-0

32、.075d0/48-17180.05-0.075d0/2815180.05d0/26-12180.038-0.05d0612180.0380.515-3425500.102-0.130.75112025500.075-0.1021.514-3025500.13-0075-0.102d0/48-1725500.075-0.13d0/281525500.063-0.075d0/26-1225500.05-0.075d061225500.05-0.075高溫合金2004750.53-12100.0250.752.11.6100.013-0.0181.52.4-9100.038-0.0531.81.55100.013-0.025d0/42.1-8100.025-0.038d0/21.5510 d0/22-6100.013-0.025d