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1、(1)(2)(3)(3)(4)、八 、-前言特點 技術(shù)規(guī)范 結(jié)構(gòu) 動力配備外型及尺寸. (12)、尸、刖言NSE提升機是我公司96年開發(fā)的一種新型垂直提升設(shè)備,它適 用于提升粉狀和小顆粒狀物料,如:水泥、煤粉、破碎后較細的礦石 等。NSE系列板鏈式提升機是我公司引進國外同類產(chǎn)品先進技術(shù)開 發(fā)的產(chǎn)品,在各工業(yè)國家,這類輸送機廣泛用于水泥庫提升水泥成品 以及其他小顆粒物料的提升上。NSE系列板鏈式提升機共有九種基本型號:NSE1O0 NSE200NSE300 NSE400 NSE500 NSE600 NSE700 NSE800 NSE1000 每種 型號根據(jù)輸送物料的不同分為輸送粉狀物料的基型(N
2、SE*)和輸送小顆粒物料的D型(NSE*/D),另外,我司還可根據(jù)用戶要求設(shè)計 輸送量介于上述型號之間的擴展型號。NSE系列板鏈式提升機被列入1995年度浙江省新產(chǎn)品開發(fā)項 目。一、 特點:1輸送能力大。該系列提升機是國內(nèi)同類提升機中相近結(jié)構(gòu)尺寸輸送量最大的提升機,提升量為 100s 1000立米/時。2.提升范圍廣。這類提升機對物料的種類、特性要求少。不僅能提升一般粉料、小顆粒料,而且可提升磨琢性較大的物料。 要求料溫W 200。C。3動功率小。采取流入式喂料、誘導(dǎo)式卸料,大容量的料斗密集型布置。在物料提升時,幾乎無回料和挖料現(xiàn)象,因此 無效功率少,比環(huán)鏈提升機節(jié)省功率 30%。4. 使用壽
3、命長。提升機的喂料采取流入式,無需用斗挖料,材 料之間很少發(fā)生擠壓和碰撞現(xiàn)象,本機在設(shè)計時保證物料在 喂料、提升和卸料時少有撒落,減少了機械磨損。采用板鏈 式高強度耐磨輸送鏈,大大延長了鏈條和料斗的使用壽命。 正常使用下,輸送鏈使用壽命超過 3年。5. 提升高度高。該系列提升機不用料斗挖料、運行平穩(wěn),且采 用了板鏈式高強度鏈條,因此可達較高的提升機高度,在額 定輸送量下,可提升水泥40米左右。6. 密封性好,環(huán)境污染少。7. 運行可靠性好。先進的設(shè)計原理和加工方法,保證了整機運 行的可靠性,無故障時間超過 2萬小時。8. 操作、維修方便,易損件少。9. 結(jié)構(gòu)剛性好,精度高。機殼經(jīng)折邊和中間壓凸
4、,經(jīng)焊接后, 剛性好且外觀漂亮。10. 綜合成本低。由于節(jié)能和維修少,使用成本低。技術(shù)規(guī)范NSE系列提升機的技術(shù)規(guī)范見表一:三、結(jié)構(gòu)NSE板鏈式提升機由運行部件、驅(qū)動裝置、上部裝置、中部機殼、F部裝置組成。設(shè)計選用手冊運行部件-由料斗和套筒滾子鏈組成。驅(qū)動裝置-由驅(qū)動平臺、驅(qū)動組合、傳動鏈組成,驅(qū)動組合通常由ZSY硬齒面減速機(或JZQ減速機)、YOX液力耦合器、丫系列 電機、XWD減速機、電磁離合器組成。驅(qū)動組合在驅(qū)動平臺上的安 裝位置分左裝和右裝兩種。左裝-面對進料口,驅(qū)動組合和傳動鏈在機殼的左側(cè)。右裝-面對進料口,驅(qū)動組合和傳動鏈在機殼的右側(cè)。上部裝置-有上部機殼、上罩、卸料口、上軸裝配
5、、逆止器。中部機殼-分為與上部裝置聯(lián)接的帶支撐中間節(jié)、帶檢視門中間節(jié)、標準中間節(jié)、(均為2.5米高)和1米、1.5米高的非標準中間節(jié), 使得提升機能以0.5米一檔來獲得不同的高度。下部裝置-包括下部機殼、進料口、尾軸裝配、張緊裝置。表一 NSE系列板鏈式提升機的技術(shù)規(guī)范:型號最大提 升量立米/h料斗容積L運行部件重kg/m最大鏈速m/min物料最大塊度(mm)占百分比%10255075100NSE100 1171.272.5106.065.63530201510NSE100/D148.662.9116.0NSE200228.396.8113.665.63530201510NSE200/D198
6、.183.8125.0NSE300285.4120.8121.365.63530201510NSE300/D247.6104.8134.0NSE400364.0235.6208.966.265040302520NSE400/D317.1203.0217.3NSE500486.4188.2223.666.265040302520NSE500/D423.8162.2234.1NSE600608.8140.8238.266.265040302520NSE600/D530.5121.4250.9NSE700NSE700/DNSE800NSE800/DNSE1000NSE1000/D四、動力配備NSE1
7、O0 200, 300, 400, 500, 600提升機的最大提升量、最大提升高度及動力配備表分別見表二、三、四、五、六、七。表八為各驅(qū)動組合配備表,選擇 NSE700 800,1000型提升機時,請與本公司 技術(shù)科聯(lián)系NSE系列板鏈式提升機表二NSE100最大高度及動力配備表話宜物料輸送 量(t/h)驅(qū)動裝置相應(yīng)動力可提升最大高度(m)功率(KW)減速機減速比物料容量(噸/立米)0.60.81.01.21.41.61.82.0粉料NSE100171.2112020.515.011.51529.021.016.513.511.018.536.026.521.017.014.012.02243
8、.532.025.020.517.515.013.011.53060.043.535.029.024.521.018.516.5 ;3762.055.544.036.030.526.5:23.521.04558.054.044.538.033.029.026.05551.546.540.536.032.0粉料NSE100152.91122.423.517.013.010.51532.524.018.515.012.511.018.541.032.023.519.516.014.012.010.5 12249.036.028.523.519.517.015.013.03062.050.039.5
9、32.527.524.021.018.5 3758.049.541.034.530.026.523.54554.050.042.537.0(32.529.05548.545.540.536.0粉料NSE10085.65.54020.515.011.59.07.529.021.016.513.511.09.51143.532.025.020.517.515.013.011.51560.044.535.029.024.521.018.516.518.562.055.544.036.030.526.523.521.02258.052.543.537.032.028.025.03054.051.548
10、.544.539.535.03746.044.042.0粒料1124.017.513.511.09.01533.524.519.515.513.011.09.518.542.031.024.520.016.514.512.512.02250.537.029.524.020.517.515.513.5148.6302059.051.541.033.528.524.521.519.5NSE3756.051.042.035.531.027.524.5100/4553.050.544.038.033.530.0D5548.046.041.537.55.524.017.513.511.09.07.533
11、.524.519.5 :15.513.011.09.5粒料1150.537.029.524.020.517.515.513.51559.051.541.033.528.524.521.519.574.318.54056.051.042.035.5 :31.027.524.5 NSE2253.050.543.037.033.029.5100/D3048.046.044.041.0整機重量(Kg)=7559+326 X L+驅(qū)動組合重(L為上、下軸間距,每 0.5m 檔,單 位m)NSE系列板鏈式提升機表三NSE200最大高度及動力配備表話宜物料輸送量(m/h)驅(qū)動裝置相應(yīng)動力可提升最大高度(m)
12、功率(KW)減速機減速比物料容量(噸/立米)0.60.81.01.21.41.61.82.0粉料NSE200228.3112015.010.51521.015.512.09.518.526.519.515.0 112.010.02232.023.518.515.012.510.53044.533.026.0 121.018.015.513.512.03755.041.032.526.522.519.517.015.04550.540.0 130.028.024.021.019.05547.540.534.530.026.523.5粉料203.81122.417.012.09.51524.017
13、.513.511.09.018.530.022.017.014.011.510.02236.026.521.017.014.012.010.53050.037.029.024.020.017.515.013.53755.046.036.530.025.522.019.517.0NSE4551.045.037.031.527.024.021.52005547.544.039.033.529.526.55.515.010.58.07.521.015.512.09.5粉料1132.023.518.515.012.510.59.01544.533.026.021.018.015.513.512.011
14、4.218.54055.041.032.526.522.519.517.015.0 NSE2249.039.032.027.023.520.518.52003051.047.544.038.033.029.026.0 3741.539.036.032.51117.512.59.51524.518.014.011.09.5粒料18.531.022.517.514.512.010.02237.527.521.517.514.512.511.09.5148.6302051.538.030.024.521.018.015.514.0NSE3752.547.537.531.026.022.520.017
15、.5200/4549.046.038.032.528.024.522.0D5546.543.539.035.030.527.55.517.512.59.57.524.518.014.011.09.5粒料1137.527.521.517.514.512.511.09.51551.538.030.024.521.018.015.514.074.318.54047.537.531.026.022.520.017.5NSE2249.045.037.531.527.5:24.021.5200/D3046.543.541.538.033.530.0整機重量(Kg)=8300+450 X L+驅(qū)動組合重(L
16、為上、下軸間距,每 0.5m 檔,單 位m)NSE系列板鏈式提升機表四NSE300最大高度及動力配備表話宜輸送量驅(qū)動裝置相應(yīng)動力可提升最大高度(m)功率減速機物料容量(噸/立米)物料(m/h)(KW)減速比0.60.81.01.21.41.61.82.01116.512.09.01521.015.011.59.5粉料18.525.018.514.011.59.52235.026.020.016.514.012.010.0285.4302044.032.525.521.017.515.013.011.5NSE3749.540.031.526.022.019.016.514.53004545.03
17、9.032.027.023.520.518.55541.538.536.033.029.026.01118.513.510.58.01523.517.013.010.59.0粉料18.528.521.016.013.011.09.52239.529.023.018.515.513.511.510.5254.93022.449.536.528.523.520.017.015.013.5NSE3745.035.529.024.521.518.516.53004541.536.030.526.523.521.05538.536.033.531.529.55.516.512.09.07.525.018
18、.514.011.59.51135.026.020.016.514.012.010.0粉料1544.032.526.521.017.515.013.011.5142.618.54049.539.030.525.021.518.516.014.0NSE2245.041.535.030.026.022.520.03003038.536.032.528.525.53733.531.529.51119.514.010.58.51524.517.513.511.09.018.529.521.516.513.511.59.5粒料2241.030.023.519.516.014.0r 12.010.5247
19、.6302047.537.529.524.520.017.515.513.5NSE3744.036.530.025.522.019.517.0300/4541.037.531.527.524.021.5D5538.536.034.032.030.05.519.514.010.58.57.529.521.516.513.511.59.51141.030.023.519.516.014.012.010.5粒料1547.537.529.5 n24.520.517.5P 15.513.5123.718.54044.035.529.525.021.519.016.52241.038.534.530.02
20、6.523.5NSE300/D3036.034.032.029.5整機重量(Kg)=9500+500 X L+驅(qū)動組合重(L為上、下軸間距,每 0.5m 檔,單 位m)NSE系列板鏈式提升機表五NSE400最大高度及動力配備表話宜物料輸送量(m/h)驅(qū)動裝置相應(yīng)動力可提升最大高度(m)功率(KW)減速機減速比物料容量(噸/立米)0.60.81.01.21.41.61.82.0粉料NSE400364.02222.419.214.210.78.73027.219.715.712.710.78.73734.225.219.716.213.211.710.24541.730.724.219.716.7
21、14.212.711.25551.738.230.224.721.218.215.714.27556.752.741.734.729.225.222.219.79049.241.735.7 :30.727.224.2 11046.243.738.233.730.213241.239.236.7粉料NSE400203.9154024.217.713.711.29.218.530.222.217.214.211.710.22236.226.721.217.214.212.210.79.73050.237.229.224.220.217.715.213.73756.746.236.730.225.7
22、22.219.717.24552.745.237.231.727.224.221.75549.246.239.233.729.726.77543.741.239.237.2粒料317.118.522.418.713.710.22222.716.712.710.23031.723.218.214.712.210.79.23739.229.222.718.715.713.711.710.24548.235.728.223.219.716.714.713.25556.244.235.228.724.218.718.716.7NSE7552.748.340.334.226.226.223.2400/9
23、050.347.341.331.731.728.2D11044.740.740.735.21528.220.716.213.210.79.218.535.225.720.216.713.711.710.2粒料2242.231.224.220.216.714.712.711.23056.243.234.228.223.720.718.216.2177.6374052.742.235.2匕9.7 :25.722.720.2 :NSE4550.243.236.731.728.725.2400/5547.244.739.234.731.2D7542.740.738.7整機重量(Kg)=11020+92
24、0 X L+驅(qū)動組合重(L為上、下軸間距,每0.5m 檔,單 位m)NSE系列板鏈式提升機表六NSE500最大高度及動力配備表話宜物料輸送量(m/h)驅(qū)動裝置相應(yīng)動力可提升最大高度(m)功率(KW)減速機減速比物料容量(噸/立米)0.60.81.01.21.41.61.82.02214.210.27.73019.714.211.28.73725.218.214.211.79.7粉料4530.722.717.714.212.210.29.2486.25522.438.228.222.218.215.213.211.210.2NSE7550.239.230.725.221.718.716.214.
25、25009046.237.230.726.222.719.717.711042.738.232.228.224.722.213239.737.234.230.226.71517.712.79.718.522.216.212.2 110.2粉料2226.719.715.212.210.2272.4304037.227.221.217.714.712.711.29.73746.234.229.722.218.716.214.212.2NSE4550.242.233.227.223.220.217.715.75005546.241.233.728.724.721.719.77542.739.737.
26、234.730.727.22216. 211.79.2 3023. 216.713.210.78.2粒料3729. 221.216.713.711.29.74535. 726.220.716.714.212.210.79.2423.85522.444.232.725.721.217.715.213.211.7NSE7549.745.235.729.224.721.718.716.7500/9046.243.235.730.226.223.220.7D11040.738.732.728.725.713236.234.231.5 :1520.214.711.29.218.525.718.714.7
27、11.79.7粒料2230.722.717.714.212.210.23042.731.724.720.217.214.712.711.2237.3374049.739.731.325.721.718.716.314.7NSE4546.238.231.726.723.220.218.2500/5543.739.733.228.725.222.7D7540.738.736.234.231.7整機重量(Kg)=13330+1015 X L+驅(qū)動組合重(L為上、下軸間距,每 0.5m 檔, 單位m)NSE系列板鏈式提升機表七NSE60C最大高度及動力配備表話宜物料輸送量(m/h)驅(qū)動裝置相應(yīng)動力可提
28、升最大高度(m)功率(KW)減速機減速比物料容量(噸/立米)0.60.81.01.21.41.61.82.03015. 711 . 28.7 :3719. 714.210.78.7粉料4524. 217.713.711.29.25530. 222.217.214.211.710.2608.87522.441.730.724.219.716.7 114.212.711.2NSE9044. 737.229.724.220.717.715.713.760011040.736.730.225.722.219.217.213237.234.731.226.723.721.218.517.212.29.7
29、2220.715.211.79.2粉料3029.221.216.713.711.29.73736.726.721.217.214.712.210.79.7341.0454044.733.226.221.218.215.713.212.2NSE5540.732.226.722.719.717.215.26007537.234.731.727.224.221.29032.229.728.226.23018.213.710.23722.716.712.710.28.2粒料4528.220.716.213.210.79.25534.725.720.216.213.711.710.2530.57522.
30、444.735.728.223.219.716.714.713.2NSE9041.234.228.223.720.718.216.2600/11038.234.729.725.722.720.2D13235.733.231.227.224.718.520.214.711.29.22224.217.713.711.79.73033.724.719.715.713.211.29.7粒料297.1374042.231.224.720.216廠14.712.711.24544.738.230.224.721.218.215.714.2NSE5541.237.230.726.222.719.717廠60
31、0/D7538.235.733.231.227.724.7整機重量(Kg)=14880+1205 X L+驅(qū)動組合重(L為上、下軸間距,每0.5m一檔,單位m)注:1表二:七可用插值法求值,而實際功率(噸 /時)即為額定 功率(立米/時)乘以容量,也就是說,在已知實際功率情況下可根據(jù)表中額定 功率和容量插值出功率或高度來。2.表二:七中粗實線以上采用普通型鏈條, 粗實線以下采用強力型 鏈 條。NSE系列板鏈式提升機表八、驅(qū)動組合配備表功率減速比2022.4405.5減速機ZLY125-20ZSY160-22.4ZSY160-40電機Y132S-4液力耦合器YOX250減速電機XWD0.55-2
32、-17電磁離合器DLD1-407.5減速機ZLY140-20ZSY160-22.4ZSY160-40電機Y132M-4液力耦合器YOX280減速電機XWD0.55-2-17電磁離合器DLD1-4011減速機ZLY160-20ZSY160-22.4ZSY200-40電機Y160M-4液力耦合器YOX320減速電機XWD0.75-2-17電磁離合器DLD1-40減速機ZLY180-20ZSY180-22.4ZSY200-40電機Y160L-415液力耦合器YOX320減速電機XWD1.1-3-17電磁離合器DLD1-4018.5減速機ZLY180-20ZSY200-22.4ZSY224-40電機Y
33、180M-4液力耦合器YOX320減速電機XWD1.5-3-17電磁離合器DLD1-4022減速機ZLY224-20ZSY200-22.4ZSY224-40電機Y1800L-4液力耦合器YOX340減速電機XWD1.5-3-17電磁離合器DLD1-4030減速機ZLY224-20ZSY224-22.4ZSY280-40電機Y200L-4液力耦合器YOX360減速電機XWD2.2-4-17電磁離合器DLD1-4037減速機ZLY224-20ZSY250-22.4ZSY280-40電機Y225S4-液力耦合器YOX400減速電機XWD2.2-4-17電磁離合器DLD1-40NSE系列板鏈式提升機續(xù)表八、驅(qū)動組合配備表功率減速比2022.44045減速機ZLY250-20ZSY250-22.4ZSY315-40電機Y255M-4液力耦合器YOX400減速電機XWD3-4-17電磁離合器DLD1-6055減速機ZLY280-20ZSY280-22.4ZSY315-40電機Y250M-4液力耦合器YOX450減速電機XWD4-4-17電磁離合器DLD1-6075減速機ZLY280-20ZSY315-22.4ZSY355-40電機Y280S-4液力耦合器YOX450減速電機XWD5.5
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